CN103887683A - Full-automatic assembling device of puncture connector - Google Patents
Full-automatic assembling device of puncture connector Download PDFInfo
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- CN103887683A CN103887683A CN201410145334.8A CN201410145334A CN103887683A CN 103887683 A CN103887683 A CN 103887683A CN 201410145334 A CN201410145334 A CN 201410145334A CN 103887683 A CN103887683 A CN 103887683A
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Abstract
The invention discloses a full-automatic assembling device of a puncture connector and belongs to the technical field of electronic component assembling devices. The full-automatic assembling device of the puncture connector mainly comprises a machine frame, wherein a disc-shaped assembly working table is rotatably installed on the machine frame, and a plastic housing feeding device, a wire feeding device, a terminal feeding device, a breakover detection device, a marking device and a discharging device which are controlled by an electrical control device are sequentially arranged around the assembly working table. Steps of plastic housing feeding, wire feeding, terminal feeding, slitter edge folding, breakover detection, mark coating and discharging are sequentially finished, traditional manual operation is replaced, the assembly production efficiency of the puncture connector is improved, and the pass percent of an assembled connector is improved. The full-automatic assembling device is widely applied to the assembly working process of the puncture connector.
Description
Technical field
The present invention relates to electronic component mounting equipment technical field, relate in particular to a kind of full-automatic mounting equipment of panetration connector.
Background technology
Panetration connector assembles by moulding shell, terminal and wire rod, because it is simple in structure, easy to connect, and volume is little, is widely used in telecommunications; Completed by man-made assembly but current this panetration connector is most of, its technique is conventionally as follows, and (1) is injection molded into shape shell; (2) use the wire stripping cutting mechanism of mechanization by wire rod according to the severing of certain specification one end peeling other end, then manually do not have one end of peeling to be inserted in wire rod and mould in shell, one end of peeling is exposed moulding outside shell; (3) manually terminal is inserted into and is moulded in shell, and the wire rod epidermis of moulding in shell is punctured.Because each volume of part of formation connector is very little, moulding shell size is length × wide × height=1mm × 2mm × 3mm; Below wire rod external diameter φ 0.5mm; Below the shortest 10mm of length of wires, so it is extremely slow manually to clamp each assembling parts speed, obviously can not meet the needs that electronics is produced, and the also larger difficulty of existence of enhancing productivity, and after connector has been assembled, assembly precision and product quality are difficult to ensure.
Summary of the invention
Technical problem to be solved by this invention is: a kind of full-automatic mounting equipment of panetration connector is provided, has realized the mechanized operation of panetration connector assembling, replaced traditional handwork, improved the production efficiency of panetration connector assembling.
For solving the problems of the technologies described above, technical scheme of the present invention is: the full-automatic mounting equipment of panetration connector, comprises frame; Drive and be shaped as discoid assembling table by the first power set, described assembling table rotates and is installed in described frame, on described assembling table, annular array is provided with some slots of moulding shell that hold connector, described slot is along the radially extension of described assembling table, the top of described slot is provided with the hold down gag of moulding shell for compressing, described assembling table is provided with and is communicated with described slot and that bearing of trend is consistent is uncovered, described uncovered relative with described hold down gag position; For moulding shell feeding device according to determining that direction is exported one by one and is plugged in described slot by moulding shell; Taking the rotation direction of described assembling table as positive direction, described in mould shell feeding device downstream be provided with for export two parallel wire rods and peeling other end in wire rod one end is cut off after insert the wire rod feeding device of moulding shell; The downstream of described wire rod feeding device is provided with for terminal being exported one by one and is inserted into the terminal feeding device of moulding in shell; The downstream of described terminal feeding device is provided with for detection of terminal and inserts and mould the breakover detecting device that whether punctures wire rod after shell; The downstream of described breakover detecting device is provided with for connector being dialled to the device for discharging from described slot; For coordinating the described electric control gear of moulding shell feeding device, wire rod feeding device, terminal feeding device, breakover detecting device and device for discharging sequentially-operating.
Improve as one, described hold down gag comprises the briquetting being arranged in described slot, and described briquetting connection one forces in described briquetting and compresses the flexible member of moulding shell.
As further improvement, the described shell feeding device of moulding comprises rack-mounted vibrating disk, described vibrating disk connection plastic shell delivery track, the described end of moulding shell delivery track is provided with the material blocking rod being driven by the second power set, the frame corresponding with described material blocking rod position is provided with the charging ram being driven by the 3rd power set, and described charging ram is corresponding with described slot; Described frame is provided with the briquetting being driven by the 4th power set and backs down bar, and it is corresponding with described uncovered position that described briquetting backs down bar.
As further improvement, described wire rod feeding device comprises wire stripping cutting mechanism, and described wire stripping cutting mechanism is installed on the top of described assembling table; The wire rod output of described wire stripping cutting mechanism connects a conduit, described conduit have two with the two line holes that wire rod bearing of trend is identical and width is consistent, described frame is provided with the horizontal slide being driven by the 5th power set, described horizontal slide is slidably mounted in described frame along wire rod outbound course, described horizontal slide is provided with the fair line pipe relative with described conduit, described fair line pipe also have two with the two line holes that wire rod bearing of trend is identical and width is consistent, described horizontal slide is provided with the first Pneumatic clamping jaw for wire gripper; In described frame, be slidably fitted with vertical slide perpendicular to wire rod outbound course, on described vertical slide, horizontal slip is provided with for wire gripper and inserts the second Pneumatic clamping jaw of moulding shell, and the glide direction of described the second Pneumatic clamping jaw is consistent with the bearing of trend of described slot.
As further improvement, described terminal feeding device comprises that described terminal rotation of disc is installed in described frame for mounting terminal line row's terminal charging tray, is rotatablely equipped with some for limiting the directive wheel of terminal line row output trajectory in described frame; In described frame, be slidably installed and be useful on the terminal line row's that pulls over feeding slide, the glide direction of described feeding slide is identical with terminal line row's output trajectory, on described feeding slide, be slidably fitted with the material toggling pawl being driven by the 6th power set, the sliding trace of described material toggling pawl and terminal line row's output trajectory is perpendicular; In described frame, be slidably installed and be useful on the stamping knife of the upper protection of stamping-out terminal line row pin, described stamping knife connects the 7th power set, and the glide direction of described stamping knife is perpendicular to terminal line row's output trajectory; Described frame is provided with by the 8th power set and drives and the vertical tool rest sliding, described tool rest is provided with cut-off knife, described cut-off knife comprises the stationary knife being fixedly installed on described tool rest and is driven the moving knife being slidably mounted on described tool rest, the output trajectory that the glide direction of described moving knife is arranged perpendicular to terminal line by the 9th power set; Described material toggling pawl, stamping knife, cut-off knife set gradually along terminal line row's output trajectory in described frame.
As further improvement, described frame is provided with the useless groove of folding for removing slitter edge, the useless groove of described folding has the groove that holds slitter edge, and the useless groove of described folding is installed in described frame along radially sliding of described assembling table, and the useless groove of described folding connects the tenth power set.
As further improvement, on the useless groove of described folding, be installed with for detection of the detection groove of moulding terminal on shell and whether remove slitter edge, described detection groove is positioned at downstream one side of described groove, and described detection groove is provided with a touching depression, and the bottom of described touching depression is higher than the bottom land of described groove.
As further improvement, described breakover detecting device comprises the support of vertical setting, described support is installed in described frame, and described support is provided with a conductor plate, and the top of described conductor plate is provided with for the peeling end of two wire rods is pressed in to the press mechanism on described conductor plate; On described support, be vertically slidably fitted with the two conductor contact pilotages that driven by the 11 power set, described in two, conductor contact pilotage is corresponding with described uncovered position, one end of conductor contact pilotage and the terminal in moulding shell described in two, the other end connects one by wire respectively and detects loop.
As further improvement, described device for discharging comprises qualified product device for discharging and defective item device for discharging; Described qualified product device for discharging comprises the first discharging bracket that is driven and vertically slided by the 12 power set, described the first discharging bracket is positioned at the downstream position of described breakover detecting device, on described the first discharging bracket, fixed installation is useful on the first push rod that backs down described briquetting, described the first push rod is corresponding with uncovered position, on described the first discharging bracket, along radially sliding of described assembling table, the first slide block is installed, the 3rd Pneumatic clamping jaw for wire gripper is installed on described the first slide block; Described defective item device for discharging comprises the second discharging bracket that is driven and vertically slided by the 13 power set, described the second discharging bracket is positioned at the downstream position of described the 3rd Pneumatic clamping jaw, on described the second discharging bracket, fixed installation is useful on the second push rod that backs down described briquetting, on described the second discharging bracket, along radially sliding of described assembling table, the second slide block is installed, on described the second slide block, be provided with one and mould the driving lever of shell and the 4th Pneumatic clamping jaw for wire gripper for transfering to, described the second push rod and driving lever are all corresponding with described uncovered position.
Improve as one, between described breakover detecting device and device for discharging, be provided with labelling apparatus, described labelling apparatus comprises the coating bracket that is driven and vertically slided by the 14 power set, on described coating bracket, paint can is installed, in described paint can, be rotatablely equipped with the coating rotating disk being driven by the 15 power set, the top edge of described coating rotating disk protrudes described paint can and corresponding with the wire rod position of connector.
Adopt after technique scheme, the invention has the beneficial effects as follows: mould shell feeding device owing to having designed by electric control gear control, wire rod feeding device, terminal feeding device, breakover detecting device, labelling apparatus and device for discharging, make the assembling of connector realize mechanized operation, along with the rotation of disc assembling table, complete successively and mould shell material loading, wire rod material loading, terminal material loading, folding slitter edge, conduction detection, be coated with mark and discharging step, replace traditional handwork, greatly improve the production efficiency of panetration connector assembling, and improve the qualification rate of connector assembling.
Brief description of the drawings
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is the perspective view of the embodiment of the present invention;
Fig. 2 is the partial schematic diagram of moulding shell feeding process;
Fig. 3 is the structural representation of wire rod feeding device;
Working state figure when Fig. 4 is the first Pneumatic clamping jaw and the second Pneumatic clamping jaw material folding;
Fig. 5 is terminal line row's structural representation;
Fig. 6 is the structural representation of terminal feeding device;
Fig. 7 is the structural representation of folding slitter edge process;
Fig. 8 is the structural representation of breakover detecting device;
Fig. 9 is the structural representation of device for discharging;
Figure 10 is the structural representation of defective item device for discharging;
Figure 11 is the structural representation of labelling apparatus;
In figure: 1, frame, 2, assembling table, 21, hold down gag, 2101, briquetting, 2102, Compress Spring, 2103, adjust bolt, 3, mould shell feeding device, 301, vibrating disk, 302, mould shell delivery track, 303, the second power set, 304, material blocking rod, 305, the 3rd power set, 306, charging ram, 307, the 4th power set, 308, briquetting backs down bar, and 4, wire rod feeding device, 41, wire stripping cutting mechanism, 401, horizontal slide, 402, fair line pipe, 403, the first Pneumatic clamping jaw, 404, vertical slide, 405, the second Pneumatic clamping jaw, 406, conduit, 5, terminal feeding device, 501, terminal charging tray, 502, directive wheel, 503, feeding slide, 504, feeding cylinder, 505, material toggling pawl, 506, the 6th power set, 507, stamping knife, 508, the 7th power set, 509, the 8th power set, 5010, tool rest, 5011, stationary knife, 5012, the 9th power set, 5013, moving knife, 6, electric control gear, 7, folding waste-removing device, 701, the tenth power set, 702, the useless groove of folding, 703, groove, 704, detect groove, 705, touching depression, 8, breakover detecting device, 81, press mechanism, 82, detect loop, 801, conductor plate, 802, the 11 power set, 803, conductor contact pilotage, 9, labelling apparatus, 901, the 14 power set, 902, coating bracket, 903, paint can, 904, coating rotating disk, 905, the 15 power set, 10, qualified product device for discharging, 1001, the first discharging bracket, 1002, the first slide block, 1003, the 3rd Pneumatic clamping jaw, 11, defective item device for discharging, 1101, the second discharging bracket, 1102, the second slide block, 1103, the 4th Pneumatic clamping jaw, 1104, the second push rod, 1105, driving lever, 12, terminal line row, 1201, terminal, 1202, protection pin, 1203, slitter edge, 1204, location hole.
Embodiment
As shown in Fig. 1 and Fig. 2 are common, a kind of full-automatic mounting equipment of panetration connector, mainly comprises frame 1, drive and be shaped as discoid assembling table 2 by the first power set, the first power set are preferably servomotor or stepping motor (not shown), assembling table 2 is rotated and is installed in frame 1 by bearing, on assembling table 2, annular array is provided with some slots of moulding shell that hold connector, slot is along the radially extension of assembling table 2, the top of slot is provided with the hold down gag 21 of moulding shell for compressing, hold down gag 21 comprises the briquetting 2101 being arranged in slot, briquetting 2101 connects one and forces in briquetting 2101 and compress the flexible member of moulding shell, flexible member is selected Compress Spring 2102 conventionally, in order to adjust the pretightning force of Compress Spring 2102, conventionally at the upper surface of the assembling table 2 adjustment bolt 2103 that is threaded, adjusting bolt 2103 stretches out in slot, Compress Spring 2102 one end lean on briquetting 2101, the other end relies on the end of adjusting bolt 2103, extend into by adjusting bolt 2103 length in slot is moulded shell thrust change to realize briquetting 2101 compressions.Assembling table 2 is provided with slot and is communicated with and consistent uncovered of bearing of trend, and uncovered relative with hold down gag 21 positions, hold down gag 21 will be moulded shell and be pressed in slot, and the position of moulding plug-in mounting terminal on shell is corresponding with uncovered position; Taking the rotation direction of assembling table 2 as positive direction, the full-automatic mounting equipment of this panetration connector also comprises successively moulds shell feeding device 3, wire rod feeding device 4, terminal feeding device 5, breakover detecting device 8 and device for discharging, moulds shell feeding device 3 and exports one by one and be plugged in slot according to definite direction for moulding shell; Wire rod feeding device 4 is arranged at the downstream of moulding shell feeding device 3, for exporting two parallel wire rods and peeling other end in wire rod one end being cut off to rear insertion and mould shell; Terminal feeding device 5 is arranged at the downstream of wire rod feeding device 4, moulds in shell for terminal is exported one by one and is inserted into; Breakover detecting device 8 is arranged at the downstream of terminal feeding device 5, inserts after moulding shell whether puncture wire rod for detection of terminal; Device for discharging is arranged at the downstream of breakover detecting device 8, for connector is dialled from slot; And, moulding shell feeding device 3, wire rod feeding device 4, terminal feeding device 5, breakover detecting device 8 and device for discharging is all connected with electric control gear 6, electric control gear 6 is for coordinating to mould the sequentially-operating of shell feeding device 3, wire rod feeding device 4, terminal feeding device 5, breakover detecting device 8 and device for discharging, electric control gear 6 is preferably the touch-screen of microcomputer controller and manipulation use, and those skilled in the art can set voluntarily according to professional knowledge.
In conjunction with Fig. 1 and Fig. 2, mould shell feeding device 3 and comprise the vibrating disk 301 being arranged in frame 1, vibrating disk 301 is products of a kind of maturation, can make rambling material export one by one according to a graded, the standardized product that can directly buy on market uses, vibrating disk 301 connection plastic shell delivery tracks 302, the end of moulding shell delivery track 302 is provided with the material blocking rod 304 being driven by the second power set 303, the frame 1 corresponding with material blocking rod 304 positions is provided with the charging ram 306 being driven by the 3rd power set 305, and charging ram 306 is corresponding with slot, frame 1 is provided with the briquetting being driven by the 4th power set 307 and backs down bar 308, it is corresponding with uncovered position that briquetting backs down bar 308, the second power set 303, the 3rd power set 305 and the 4th power set 307 are all chosen as cylinder, the effect of material blocking rod 304 is that the shell of moulding of moulding on shell delivery track 302 is blocked, the effect of charging ram 306 is to push in slot moulding shell, the effect that briquetting backs down bar 308 is when charging ram 306 promotes to mould shell, the active force that overcomes Compress Spring 2102 backs down briquetting 2101, to mould shell by charging ram 306 inserts in slot, material blocking rod 304, charging ram 306 and briquetting back down bar 308 actings in conjunction, realize and will mould shell and be inserted into one by one in corresponding slot.
In conjunction with Fig. 1, Fig. 3 and Fig. 4, wire rod feeding device 4 comprises wire stripping cutting mechanism 41, wire stripping cutting mechanism 41 is installed on the top of assembling table 2, wire stripping cutting mechanism 41 is common device, the disclosed cable core apparatus for peeling off of for example Chinese invention patent application CN102751670A, the disclosed Double-row core wire peeling machine of Chinese invention patent application CN102290702A, disclosed integrated wire separating, peeling cutting facility of Chinese invention patent application CN202103303U etc., can realize the peeling severing of wire rod, detail at this for wire stripping cutting mechanism 41 repeats no more, inventor is arranged at wire stripping cutting mechanism 41 in frame 1, and wire rod output orientation is positioned at the top position of the slot of assembling table 2, make structure compacter, the wire rod output of wire stripping cutting mechanism 41 connects a conduit 406, conduit 406 have two with the two line holes that wire rod bearing of trend is identical and width is consistent, wire rod passes in conduit 406, frame 1 is provided with the horizontal slide 401 being driven by the 5th power set, horizontal slide 401 is slidably mounted in frame 1 along wire rod outbound course, the 5th power set are preferably motor-driven screw-nut body or cylinder, horizontal slide 401 is provided with the fair line pipe 402 relative with conduit 406, fair line pipe 402 also have two with the two line holes that wire rod bearing of trend is identical and width is consistent, horizontal slide 401 is provided with the first Pneumatic clamping jaw 403 for wire gripper, in frame 1, be slidably fitted with vertical slide 404 perpendicular to wire rod outbound course, on vertical slide 404, horizontal slip is provided with for wire gripper and inserts the second Pneumatic clamping jaw 405 of moulding shell, second glide direction of Pneumatic clamping jaw 405 and the bearing of trend of slot are consistent, certainly, the vertical slip of slide 404 and the slip of the second Pneumatic clamping jaw 405 drive by power set, Pneumatic clamping jaw is clamping element conventional in prior art, the folding angle of its chela can be selected as required, at this, the difference of the first Pneumatic clamping jaw 403 and the second Pneumatic clamping jaw 405 is, two chela folding angles of the first Pneumatic clamping jaw 403 are less than 90 degree and can realize wire gripper, and two chela folding angles of the second Pneumatic clamping jaw 405 are greater than 180 degree, each chela all to turn over turn 90 degrees above, to avoid the interference of the second Pneumatic clamping jaw 405 wire rod on vertical motion track, thereby realize the optimal design of upper strata severing lower floor plug-in mounting.
As shown in Figure 5, in order to realize do mechanization operation in batches, terminal 1201 is all made into terminal line row 12 conventionally, the terminal line row who for example uses in Chinese invention patent application CN202333412U, being convenient to automation carries and press-fits, and different in the terminal line that present inventor adopts row 12 and above-mentioned patent document, every two terminals 1201 are fixed on a rim charge according to a determining deviation, on rim charge, there is the protection pin 1202 producing in production process, all rim charges are joined together to form long row, certainly, in the time of concrete use, terminal line can be arranged to 12 and be made into plate-like, when use, launch to use, and below rim charge, be provided with the location hole 1204 of determining two rim charge spacings, the so-called slitter edge 1203 of rim charge, after finishing, terminal 1201 installations all need slitter edge 1203 to remove, make in advance folding line at terminal 1201 and rim charge intersection, to facilitate separating of terminal 1201 and rim charge.
As shown in Fig. 1 and Fig. 6, terminal feeding device 5 comprises the terminal charging tray 501 for mounting terminal line row 12, and terminal charging tray 501 rotates and is installed in frame 1, is rotatablely equipped with some directive wheels 502 of arranging 12 output trajectories for limiting terminal line in frame 1, in frame 1, be slidably installed and be useful on the terminal line row's 12 that pulls over feeding slide 503, feeding slide 503 is driven by feeding cylinder 504, the glide direction of feeding slide 503 is identical with terminal line row 12 output trajectory, on feeding slide 503, be slidably fitted with the material toggling pawl 505 being driven by the 6th power set 506, the 6th power set 506 are preferably cylinder, the shape of material toggling pawl 505 and position all with rim charge on location hole suitable, the sliding trace of material toggling pawl 505 and terminal line row 12 output trajectory is perpendicular, in frame 1, be slidably installed and be useful on the stamping knife 507 of protecting pin on stamping-out terminal line row 12, stamping knife 507 connects the 7th power set 508, the 7th power set 508 are preferably cylinder, in order to save installing space, the application has used cylinder to connect the concrete structure of lever, realize stamping-out and the reset of stamping knife 507, the glide direction of stamping knife 507 is perpendicular to terminal line row 12 output trajectory, frame 1 is provided with the tool rest 5010 that is driven and vertically slided by the 8th power set 509, the 8th power set 509 can the motor-driven screw-nut body of choice for use, also can select cylinder, tool rest 5010 is provided with cut-off knife, cut-off knife comprises the stationary knife 5011 being fixedly installed on tool rest 5010 and drives by the 9th power set 5012 moving knife 5013 being slidably mounted on tool rest 5010, the glide direction of moving knife 5013 is perpendicular to terminal line row 12 output trajectory, equally, the 9th power set 5012 also can use separately cylinder, also can use cylinder and lever combination structure, those skilled in the art can be voluntarily according to space choice for use, material toggling pawl 505, stamping knife 507, cut-off knife set gradually along terminal line row 12 output trajectory in frame 1.
In conjunction with Fig. 1 and Fig. 7, frame 1 is provided with the folding waste-removing device 7 for removing slitter edge, folding waste-removing device 7 comprises the useless groove 702 of folding, the useless groove 702 of folding has the groove 703 that holds slitter edge, and the useless groove 702 of folding is installed in frame 1 along radially sliding of assembling table 2, and the useless groove 702 of folding connects the tenth power set 701, the tenth power set 701 are preferably cylinder, drive useless groove 702 reciprocating motions of folding, rim charge is fractureed from folding line, realization separates with terminal.On the useless groove 702 of folding, be installed with for detection of the detection groove 704 of moulding terminal on shell and whether remove slitter edge, detect downstream one side that groove 704 is positioned at groove 703, detect groove 704 and be provided with a touching depression 705, the bottom of touching depression 705 is higher than the bottom land of groove 703, whether the object that detects groove 704 is exactly to separate with terminal for detection of rim charge, if do not separated, rim charge will be encountered the bottom of touching depression 705, directly the rim charge of slightly adhesion is touched off, if need to provide alarm, in the bottom of touching depression 705, a transducer is set.
In conjunction with Fig. 1 and Fig. 8, breakover detecting device 8 comprises the support of vertical setting, support is installed in frame 1, support is provided with a conductor plate 801, the top of conductor plate 801 is provided with for the peeling end of two wire rods is pressed in to the press mechanism 81 on conductor plate 801, press mechanism 81 has various ways, at this, inventor uses the pressing plate of an air cylinder driven, when pressing plate presses down, the peeling side pressure of two wire rods is formed to short circuit on conductor plate 801, these press mechanism 81 convenient operations, it is also convenient to install, and is conducive to promote the use of, on support, be vertically slidably fitted with the two conductor contact pilotages 803 that driven by the 11 power set 802, the 11 power set 802 are preferably cylinder, two conductor contact pilotages 803 are corresponding with uncovered position, one end of two conductor contact pilotages 803 and the terminal in moulding shell, the other end connects one by wire respectively and detects loop 82, those skilled in the art can use common detection loop 82, for example DC power supply and audible-visual annunciator are cascaded, be connected with two conductor contact pilotages 803 respectively by wire, two conductor contact pilotages 803 are connected after two-terminal, if the epidermis of two wire rods is punctured by terminal, form closed-loop path, audible-visual annunciator provides signal, if the epidermis of two wire rods is not punctured, detecting loop 82 still disconnects, audible-visual annunciator does not provide signal, certainly, those skilled in the art also can select other to play the detection loop of this effect, give an example no longer one by one at this.
In conjunction with Fig. 1, Fig. 9 and Figure 10, device for discharging comprises qualified product device for discharging 10 and defective item device for discharging 11, in the time that breakover detecting device 8 detects connector conducting, qualified product device for discharging 10 moves, connector is collected to qualified district, in the time that breakover detecting device 8 detects not conducting of connector, defective item device for discharging 11 moves, and connector is collected to defective district.Qualified product device for discharging 10 comprises the first discharging bracket 1001 that is driven and vertically slided by the 12 power set, it is (not shown that the 12 power set are preferably cylinder, those skilled in the art can set according to describing voluntarily), the first discharging bracket 1001 is positioned at the downstream position of breakover detecting device 8, on the first discharging bracket 1001, fixed installation is useful on the first push rod that backs down briquetting 2101 (in figure for illustrating, please refer to Figure 10, structure is similar with it, those skilled in the art can use), the first push rod is corresponding with uncovered position, on the first discharging bracket 1001, along radially sliding of assembling table 2, the first slide block 1002 is installed, the 3rd Pneumatic clamping jaw 1003 for wire gripper is installed on the first slide block 1002, the 3rd Pneumatic clamping jaw 1003 selects two chela folding angles common on market to be less than the common jaw of 90 degree, in order to realize wire gripper, when the first push rod backs down briquetting 2101, then the wire rod on the 3rd Pneumatic clamping jaw 1003 clamping connectors, by radially sliding of the 3rd Pneumatic clamping jaw 1003, connector is separated from assembling table 2.Cause the underproof situation of connector to have two kinds, the one, wire rod does not insert moulds shell or insertion position is improper, the 2nd, terminal does not puncture the epidermis of wire rod, when not inserting, wire rod moulds shell or insertion position when improper, jaw presss from both sides less than wire rod or clips to the wire rod application of force also can not separated connector in slot, therefore defective item discharging need to be made suitable adjustment, defective item device for discharging 11 comprises the second discharging bracket 1101 that is driven and vertically slided by the 13 power set, it is (not shown that the 13 power set are preferably cylinder, those skilled in the art can set according to describing voluntarily), the second discharging bracket 1101 is positioned at the downstream position of the 3rd Pneumatic clamping jaw 1003, on the second discharging bracket 1101, fixed installation is useful on the second push rod 1104 that backs down briquetting 2101, on the second discharging bracket 1101, along radially sliding of assembling table 2, the second slide block 1102 is installed, on the second slide block 1102, be provided with one and mould the driving lever 1105 of shell and the 4th Pneumatic clamping jaw 1103 for wire gripper for transfering to, the 4th Pneumatic clamping jaw 1103 selects two chela folding angles common on market to be less than the common jaw of 90 degree, in order to realize wire gripper, the second push rod 1104 and driving lever 1105 are all corresponding with uncovered position, when the second push rod 1104 backs down briquetting 2101, simultaneously driving lever 1105 inserts and moulds in shell between two-terminal, then the wire rod on the 4th Pneumatic clamping jaw 1103 clamping connectors, or clamping not wire rod, connector can be separated from assembling table 2 by radially sliding of the 4th Pneumatic clamping jaw 1103, in this action, slot transferred to by connector by the main driving lever 1105 that relies on, the 4th Pneumatic clamping jaw 1103 plays booster action.
In conjunction with Fig. 1 and Figure 11, between breakover detecting device 8 and device for discharging, be provided with labelling apparatus 9, labelling apparatus 9 for coating mark on the wire rod of qualified connector, realize online assignment, labelling apparatus 9 comprises the coating bracket 902 that is driven and vertically slided by the 14 power set 901, the 14 power set 901 are arranged in frame 1, the drive end of the 14 power set 901 connects coating bracket 902, the 14 power set 901 are preferably cylinder, also can be chosen as common screw-nut body, paint can 903 is installed on coating bracket 902, in paint can 903, be rotatablely equipped with the coating rotating disk 904 being driven by the 15 power set 905, the 15 power set 905 are preferably motor, the top edge of coating rotating disk 904 protrudes paint can 903 and corresponding with the wire rod position of connector, in paint can 903, coating is housed, the lower limb of coating rotating disk 904 is dipped in coating, the 15 power set 905 drive coating rotating disk 904 to rotate, coating is attached on the surface of coating rotating disk 904, in the time of needs mark, the 14 power set 901 drive coating bracket 902 to move up, top edge and the wire rod of coating rotating disk 904 offset, coating is applied on wire rod.
Its operation principle is as follows:
Assembling table 2 along doing counterclockwise intermittent rotation, under the coordinative role of electric control gear 6, completes successively and moulds shell material loading, wire rod material loading, terminal material loading, folding slitter edge, conduction detection, painting mark and discharging under the first power set drive.
Mould shell material loading: the mixed and disorderly shell of moulding is positioned in vibrating disk 301, according to mould shell terminal socket towards, the posterior order sequence of wire rod socket output, by moulding shell delivery track 302 batch transportations, material blocking rod 304 will be moulded shell and be blocked in and mould on shell delivery track 302, in the time that the slot of assembling table 2 forwards this position to, the 4th power set 307 drive briquetting to back down bar 308, briquetting 2101 is backed down, the second power set 303 drive material blocking rod 304, export one and mould shell, the 3rd power set 305 drive charging ram 306, to mould shell pushes in slot, after each power set execution, reset, assembling table 2 is rotated further, to next station, next slot goes to this position simultaneously, repeat to mould the action of shell material loading.
Wire rod material loading: wire stripping cutting mechanism 41 is arranged in frame 1, when wire rod output, pass conduit 406, then wire rod one end peeling, horizontal slide 401 guide spools 406 move, the line hole of fair line pipe 402 is inserted in one end of peeling, until fair line pipe 402 during near conduit 406 horizontal slide 401 stop, horizontal slide 401 is to moving a displacement away from conduit 406 directions, the first Pneumatic clamping jaw 403 clamps wire rod, horizontal slide 401 stops after moving out wire rod Len req position, now, vertical slide 404 moves to wire rod position, the second Pneumatic clamping jaw 405 also clamps wire rod, the cut-off knife of wire stripping cutting mechanism 41 is by wire rod severing, the first Pneumatic clamping jaw 403 unclamps, horizontal slide 401 continues to moving away from conduit 406 directions, until wire rod departs from completely from fair line pipe 402, vertical slide 404 moves to lower floor's plug wire material position, the second Pneumatic clamping jaw 405 is clamping not to be had one end of peeling to slide to mould shell, wire rod is inserted and moulded in shell, after each power set execution, reset.In this process, the setting of conduit 406 and fair line pipe 402, ensure that the first Pneumatic clamping jaw 403 and the second Pneumatic clamping jaw 405 distance between two wire rods in the time of wire gripper remain unchanged, to guarantee that two wire rods insert and mould shell smoothly, improved the qualification rate of connector assembling.
Terminal material loading: terminal line row 12 is arranged in terminal charging tray 501, the 6th power set 506 drive material toggling pawl 505 to insert in the location hole on rim charge, feeding slide 503 moves the width displacement of a rim charge, the protection pin that the 7th power set 508 drive stamping knife 507 that terminal line is arranged on the rim charge that is positioned at this position on 12 washes out, now the terminal of cut-off knife position is cut by cut-off knife, rim charge leans against on stationary knife 5011, the 9th power set 5012 drive moving knife 5013 that rim charge is cut off and together with stationary knife 5011, rim charge clamped, the 8th power set 509 drive 5013 5010, cutter vertically to slide, terminal is inserted and moulded in shell, after each power set execution, reset.
Folding slitter edge: when slitter edge moves to groove 703 when interior, the tenth power set 701 drive useless groove 702 reciprocating motions of folding, rim charge is fractureed from folding line, realization separates with terminal, if do not separated, assembling table 2 is in rotation process, and slitter edge will be encountered the bottom land of touching depression 705, directly the rim charge of slightly adhesion is touched off or provide alarm.
Conduction detection: pressing plate presses down, the peeling side pressure of two wire rods is formed to short circuit on conductor plate 801, the 11 power set 802 drive two conductor contact pilotages 803 to offset with terminal, if the epidermis of two wire rods is punctured by terminal, form closed-loop path, audible-visual annunciator provides signal, if the epidermis of two wire rods is not punctured, detect loop 82 and still disconnect, audible-visual annunciator does not provide signal.
Be coated with mark: if connector assembling is qualified, the 14 power set 901 drive coating bracket 902 to move up, and the 15 power set 905 drive coating rotating disk 904 to rotate, and top edge and the wire rod of coating rotating disk 904 offset, coating is applied on wire rod, on qualified product, makes a mark; If connector assembling is defective, the 14 power set the 901 and the 15 power set 905 are failure to actuate.
Discharging: connector is assembled when qualified, the 12 power set drive the first discharging bracket 1001 to move up, the first push rod backs down briquetting 2101, the 3rd Pneumatic clamping jaw 1003 clamps after wire rod, the first slide block 1002 slides to the direction away from assembling table 2, qualified connector is separated from assembling table 2, be then placed into qualified product region; Connector is assembled when defective, the 12 power set are failure to actuate, the 13 power set drive the second discharging bracket 1101 to move up, the second push rod 1104 backs down briquetting 2101, simultaneously driving lever 1105 inserts and moulds in shell between two-terminal, and then the 4th Pneumatic clamping jaw 1103 is made holding action, and the second slide block 1102 slides to the direction away from assembling table 2, defective connector is separated from assembling table 2, be placed into defective item region.
Whole process continuity is strong above, and packaging efficiency is high, has replaced traditional manual work, and packaging qualification rate is high, is widely used in the assembling of panetration connector in telecommunications industry.
The present invention is not limited to above-mentioned concrete execution mode, and those of ordinary skill in the art is from above-mentioned design, and without performing creative labour, all conversion of having done, within all dropping on protection scope of the present invention.
Claims (10)
1. the full-automatic mounting equipment of panetration connector, is characterized in that: comprise
Frame;
Drive and be shaped as discoid assembling table by the first power set, described assembling table rotates and is installed in described frame, on described assembling table, annular array is provided with some slots of moulding shell that hold connector, described slot is along the radially extension of described assembling table, the top of described slot is provided with the hold down gag of moulding shell for compressing, described assembling table is provided with and is communicated with described slot and that bearing of trend is consistent is uncovered, described uncovered relative with described hold down gag position;
For moulding shell feeding device according to determining that direction is exported one by one and is plugged in described slot by moulding shell;
Taking the rotation direction of described assembling table as positive direction, described in mould shell feeding device downstream be provided with for export two parallel wire rods and peeling other end in wire rod one end is cut off after insert the wire rod feeding device of moulding shell;
The downstream of described wire rod feeding device is provided with for terminal being exported one by one and is inserted into the terminal feeding device of moulding in shell;
The downstream of described terminal feeding device is provided with for detection of terminal and inserts and mould the breakover detecting device that whether punctures wire rod after shell;
The downstream of described breakover detecting device is provided with for connector being dialled to the device for discharging from described slot;
For coordinating the described electric control gear of moulding shell feeding device, wire rod feeding device, terminal feeding device, breakover detecting device and device for discharging sequentially-operating.
2. the full-automatic mounting equipment of panetration connector as claimed in claim 1, is characterized in that: described hold down gag comprises the briquetting being arranged in described slot, and described briquetting connection one forces in described briquetting and compresses the flexible member of moulding shell.
3. the full-automatic mounting equipment of panetration connector as claimed in claim 2, it is characterized in that: described in mould shell feeding device and comprise rack-mounted vibrating disk, described vibrating disk connection plastic shell delivery track, the described end of moulding shell delivery track is provided with the material blocking rod being driven by the second power set, the frame corresponding with described material blocking rod position is provided with the charging ram being driven by the 3rd power set, and described charging ram is corresponding with described slot; Described frame is provided with the briquetting being driven by the 4th power set and backs down bar, and it is corresponding with described uncovered position that described briquetting backs down bar.
4. the full-automatic mounting equipment of panetration connector as claimed in claim 3, is characterized in that: described wire rod feeding device comprises
Wire stripping cutting mechanism, described wire stripping cutting mechanism is installed on the top of described assembling table;
The wire rod output of described wire stripping cutting mechanism connects a conduit, described conduit have two with the two line holes that wire rod bearing of trend is identical and width is consistent, described frame is provided with the horizontal slide being driven by the 5th power set, described horizontal slide is slidably mounted in described frame along wire rod outbound course, described horizontal slide is provided with the fair line pipe relative with described conduit, described fair line pipe also have two with the two line holes that wire rod bearing of trend is identical and width is consistent, described horizontal slide is provided with the first Pneumatic clamping jaw for wire gripper;
In described frame, be slidably fitted with vertical slide perpendicular to wire rod outbound course, on described vertical slide, horizontal slip is provided with for wire gripper and inserts the second Pneumatic clamping jaw of moulding shell, and the glide direction of described the second Pneumatic clamping jaw is consistent with the bearing of trend of described slot.
5. the full-automatic mounting equipment of panetration connector as claimed in claim 2, it is characterized in that: described terminal feeding device comprises the terminal charging tray for mounting terminal line row, described terminal rotation of disc is installed in described frame, is rotatablely equipped with some for limiting the directive wheel of terminal line row output trajectory in described frame;
In described frame, be slidably installed and be useful on the terminal line row's that pulls over feeding slide, the glide direction of described feeding slide is identical with terminal line row's output trajectory, on described feeding slide, be slidably fitted with the material toggling pawl being driven by the 6th power set, the sliding trace of described material toggling pawl and terminal line row's output trajectory is perpendicular;
In described frame, be slidably installed and be useful on the stamping knife of the upper protection of stamping-out terminal line row pin, described stamping knife connects the 7th power set, and the glide direction of described stamping knife is perpendicular to terminal line row's output trajectory;
Described frame is provided with by the 8th power set and drives and the vertical tool rest sliding, described tool rest is provided with cut-off knife, described cut-off knife comprises the stationary knife being fixedly installed on described tool rest and is driven the moving knife being slidably mounted on described tool rest, the output trajectory that the glide direction of described moving knife is arranged perpendicular to terminal line by the 9th power set;
Described material toggling pawl, stamping knife, cut-off knife set gradually along terminal line row's output trajectory in described frame.
6. the full-automatic mounting equipment of panetration connector as claimed in claim 1, it is characterized in that: described frame is provided with the useless groove of folding for removing slitter edge, the useless groove of described folding has the groove that holds slitter edge, the useless groove of described folding is installed in described frame along radially sliding of described assembling table, and the useless groove of described folding connects the tenth power set.
7. the full-automatic mounting equipment of panetration connector as claimed in claim 6, it is characterized in that: on the useless groove of described folding, be installed with for detection of the detection groove of moulding terminal on shell and whether remove slitter edge, described detection groove is positioned at downstream one side of described groove, described detection groove is provided with a touching depression, and the bottom of described touching depression is higher than the bottom land of described groove.
8. the full-automatic mounting equipment of panetration connector as claimed in claim 1, it is characterized in that: described breakover detecting device comprises the support of vertical setting, described support is installed in described frame, described support is provided with a conductor plate, and the top of described conductor plate is provided with for the peeling end of two wire rods is pressed in to the press mechanism on described conductor plate; On described support, be vertically slidably fitted with the two conductor contact pilotages that driven by the 11 power set, described in two, conductor contact pilotage is corresponding with described uncovered position, one end of conductor contact pilotage and the terminal in moulding shell described in two, the other end connects one by wire respectively and detects loop.
9. the full-automatic mounting equipment of panetration connector as claimed in claim 2, is characterized in that: described device for discharging comprises qualified product device for discharging and defective item device for discharging;
Described qualified product device for discharging comprises the first discharging bracket that is driven and vertically slided by the 12 power set, described the first discharging bracket is positioned at the downstream position of described breakover detecting device, on described the first discharging bracket, fixed installation is useful on the first push rod that backs down described briquetting, described the first push rod is corresponding with uncovered position, on described the first discharging bracket, along radially sliding of described assembling table, the first slide block is installed, the 3rd Pneumatic clamping jaw for wire gripper is installed on described the first slide block;
Described defective item device for discharging comprises the second discharging bracket that is driven and vertically slided by the 13 power set, described the second discharging bracket is positioned at the downstream position of described the 3rd Pneumatic clamping jaw, on described the second discharging bracket, fixed installation is useful on the second push rod that backs down described briquetting, on described the second discharging bracket, along radially sliding of described assembling table, the second slide block is installed, on described the second slide block, be provided with one and mould the driving lever of shell and the 4th Pneumatic clamping jaw for wire gripper for transfering to, described the second push rod and driving lever are all corresponding with described uncovered position.
10. the full-automatic mounting equipment of panetration connector as claimed in claim 1, it is characterized in that: between described breakover detecting device and device for discharging, be provided with labelling apparatus, described labelling apparatus comprises the coating bracket that is driven and vertically slided by the 14 power set, on described coating bracket, paint can is installed, in described paint can, be rotatablely equipped with the coating rotating disk being driven by the 15 power set, the top edge of described coating rotating disk protrudes described paint can and corresponding with the wire rod position of connector.
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| CN201410145334.8A CN103887683B (en) | 2014-04-12 | 2014-04-12 | The equipment that automatically assembles of panetration connector |
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| CN201410145334.8A CN103887683B (en) | 2014-04-12 | 2014-04-12 | The equipment that automatically assembles of panetration connector |
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| CN103887683A true CN103887683A (en) | 2014-06-25 |
| CN103887683B CN103887683B (en) | 2016-06-29 |
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Address after: 261031 Dongfang Road, Weifang high tech Industrial Development Zone, Shandong, China, No. 268 Patentee after: Goertek Inc. Address before: 261031 Dongfang Road, Weifang high tech Industrial Development Zone, Shandong, China, No. 268 Patentee before: Goertek Inc. |