CN103884262B - Battery drift detection device and method - Google Patents
Battery drift detection device and method Download PDFInfo
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- CN103884262B CN103884262B CN201410128830.2A CN201410128830A CN103884262B CN 103884262 B CN103884262 B CN 103884262B CN 201410128830 A CN201410128830 A CN 201410128830A CN 103884262 B CN103884262 B CN 103884262B
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Abstract
The open a kind of battery drift detection device of the present invention, including: feeding system, for battery is carried out automatic transport；Detecting system, carries out drift detection for the battery carrying out conveying；Feeding system includes portable plate and portable plate drive mechanism, and portable plate is offered arranging batteries groove, by portable plate drive mechanism, the battery in the mounting groove being positioned over portable plate is carried out automatic transport；Detecting system includes the test section along battery conveying direction downstream being arranged at feeding system, test section includes interconnective carrier and passage, the battery that carrier comes for accepting conveying, there is in carrier the first cell channel, first cell channel connects with passage, the shape of passage and the mating shapes of battery, so that spec battery can pass through passage.The present invention by battery is rendered on feeding system, feeding system by battery automatic transport to detecting system, it is possible to achieve the automatic detection to battery drift.
Description
Technical field
The present invention relates to technical field of battery production, particularly relate to a kind of battery drift detection device and detection side
Method.
Background technology
The operations such as battery discharge and recharge in process of production, rubberizing all can affect battery form factor, such as,
The external diameter of cylindrical battery, and battery is all to produce for large quantities of times, for ensureing the presentation quality of battery, finished product
Battery is put on market to be needed to detect its appearance and size before, to prevent the shadow because appearance and size is defective
Ring situation about using to occur.Such as, the open a kind of " digital camera of Chinese patent literature CN201233210Y
Battery form factor detection drift ", refer to shown in Fig. 1 and Fig. 2, this detection drift includes detecting plate 100,
Offering detection groove 200 on detection plate 100, the lower section of detection plate 100 connects has gripper shoe 300 to support, and supports
Plate 300 is provided with chute 400 underneath towards lopsidedness.Battery detecting process: battery is put into detection plate
Detection groove 200 on 100, if can not be by detection groove 200, then the appearance and size of battery be defective,
If able to pass through detection groove 200, then the appearance and size of battery is qualified.This drift is given to a certain extent
The appearance and size detection work of battery provides convenient, but is all batch production due to battery, uses above-mentioned inspection
Survey means obviously can not meet the demand of production line, and not only efficiency is low, too increases cost of labor.
And for example, Chinese patent literature CN202304693U open a kind of " device of inspection battery form factor ",
Shown in Figure 3, this device 500 includes that substrate 501, the end of substrate 501 are connected with block 502,
The positioning strip 503 being fixed on substrate 501, block 502 and positioning strip 503 it is provided with on the opposite of block 502
Between to form the detection adaptive with battery form factor interval；Leading section inside block 502 is provided with groove,
Before and after this groove, two parts side is the most in the same plane, and block is at the width of the forward part of this groove
The stand out of rear section is the appearance and size tolerance of battery therewith；The outside of positioning strip 503 is provided with its position and adjusts
Joint mechanism.The using method of this device: 1) preparatory stage: first, between positioning strip 503 and block 502
Distance tune up, make battery 504 can be easily put between the two, then according to tested size, regulate thousand
Dividing chi 505, making positioning strip 503 is tested size with the spacing of block 502, is locked by lock-screw, protects
Demonstrate,prove battery 504 spacing of positioning strip 503 and block 502 in checkout procedure will not change, owing to using
Micrometer 505 is adjusted, it is ensured that the degree of accuracy of regulation every time.2) detection-phase: by mesuring battary water
Placing flat, battery 504 one end abuts against the inner side of positioning strip 503, then will promote before mesuring battary 504
Groove to block 502, so that it may know whether to meet the tolerance of regulation, when mesuring battary 504
Length dimension less than regulation require size time, detection time, the other end of mesuring battary 504 is then touched not
Whole medial surface to block 502；When the length dimension of mesuring battary 504 requires size more than regulation,
Mesuring battary is then not placed into；The only detection region after mesuring battary can enter groove, and can not enter
When entering the detection region before groove, just can confirm that this size qualification of battery.This device has the disadvantage that
1. need manually to operate, it is impossible to meet the demand of automatic production line；2. the length of battery can only be entered
Row detection, it is impossible to detecting the axial surface quality of battery, detection range is limited to；3. can not be suitable for
Profile measurement in cylindrical battery works.
To sum up, the battery appearance detection device of prior art have that automaticity is low, detection project is limited,
The defects such as battery product type applicatory is few, therefore, the necessary battery appearance to prior art detects
Device improves, to meet the demand of actual production.
Summary of the invention
It is an object of the present invention to: a kind of battery drift detection device is provided, battery can be automatically performed
Drift detection work, adapts in the demand of battery production line of batch.
Further object is that: a kind of battery drift detection device is provided, is applicable to multiple types
The battery drift detection work of type.
The present invention further an object is that: provides a kind of battery drift detection device, can enter battery in advance
Row shaping, then carry out drift detection, yields can be improved.
Another object of the present invention is: provide a kind of battery drift detection method, and the method has easily behaviour
Make, the advantage that efficiency is high.
For reaching this purpose, the present invention by the following technical solutions:
On the one hand, it is provided that a kind of battery drift detection device, including:
Feeding system, for carrying out automatic transport to battery；
Detecting system, carries out drift detection for the battery carrying out conveying；
Described feeding system includes portable plate and portable plate drive mechanism, and described portable plate offers arranging batteries
Groove, carries out automatic transport by portable plate drive mechanism to the battery in the mounting groove being positioned over portable plate；
Described detecting system includes the detection along battery conveying direction downstream being arranged at described feeding system
Portion, described test section include interconnective carrier and passage, described carrier be used for accepting conveying and
The battery come, has the first cell channel, described first cell channel and described passage in described carrier
The mating shapes of connection, the shape of described passage and described battery, so that spec battery can pass through
Passage.
Battery is positioned on a portable plate by the present invention by using, and by portable plate drive mechanism to placement
Battery on portable plate carries out automatic transport；It is made up of interconnective carrier and passage by using
Test section, the shape of passage and the mating shapes of battery, drop into detection through the battery of automatic transport
In portion, if battery is fallen naturally by the passage of test section, then this battery drift is qualified, if battery can not be by
Described passage falls naturally, then battery drift is defective, it is achieved thereby that battery automatically detect work.
As a kind of preferred version, between described feeding system and described detecting system, it is provided for battery shaping
Orthopedic systems；
Described orthopedic systems includes the carrying roller for supporting battery and for the liftable of battery shaping, rotation
Pressure roller；
Described carrying roller includes two, and two described carrying roller parallel interval are arranged, carrying roller centre position shape described in two
The second cell channel, one end of described second cell channel is become to connect with described feeding system, the other end and institute
Stating detecting system connection, it is interior by described in two that battery is delivered to described second cell channel by described feeding system
Carrying roller supports；
What described pressure roller was parallel is arranged at the top of carrying roller described in two, and corresponding with described second cell channel,
Described pressure roller is made optionally to be pressed on the battery being positioned in described second cell channel by lifting described pressure roller
Surface.
Outside batteries, by arranging orthopedic systems between feeding system and detecting system, is carried out whole by the present invention
Carry out drift detection after shape again, be conducive to improving yields.
As a kind of preferred version, described feeding system also includes that feed bin, described portable plate are movably set in institute
State in feed bin；
The top of described portable plate arranges groove, and described groove forms arranging batteries groove；
Offer first on the first side wall at the close described portable plate two ends of described feed bin and the second sidewall respectively to lead to
Hole and the second through hole, described first through hole, described second through hole offer position and described second cell channel
Corresponding；
Described portable plate drive mechanism includes the elevating mechanism being arranged at bottom portable plate, by described lift
Structure makes described portable plate elevating movement, so that described groove can be concordant with described first through hole, the second through hole；
Described portable plate drive mechanism also includes telescopic push rod, and described push rod corresponds to described second through hole
It is arranged at outside described feed bin, in stretching into described second through hole by described push rod, promotes being positioned in described groove
Battery tend to described first through hole motion.
Alternatively, described portable plate drive mechanism can also include elevating mechanism and horizontal mechanism,
This elevating mechanism and horizontal mechanism are overlapped mutually setting, and such as, elevating mechanism is wholy set on horizontal mechanism,
Make portable plate elevating movement by elevating mechanism, make portable plate horizontal movement by horizontal mechanism, at described material
The sidewall of close described second cell channel in storehouse offers groove.During work, first pass through elevating mechanism and make to be placed in
Battery on portable plate moves upward until or slightly above second cell channel concordant with the second cell channel,
Then horizontal mechanism makes the battery levels action movement second cell channel to two carrying roller centre positions of portable plate
In, then make portable plate move downward by elevating mechanism, make battery depart from portable plate and be supported on two carrying rollers
Between, thus complete to be delivered to battery the work of orthopedic systems.
As a kind of preferred version, in described feed bin, towards bottom, corresponding described groove is thrown at described bin bottom
Shadow position arranges inclined plane or curved surface.By arranging inclined plane or curved surface, battery can be beneficial to and automatically slide
Enter in the groove (groove forms arranging batteries groove) of portable plate, improve automaticity further.
As a kind of preferred version, deflector chute, institute are set between described detecting system and described orthopedic systems
State deflector chute and include that deflector chute entrance, deflector chute export, and between deflector chute entrance and deflector chute outlet
3rd cell channel, the height that the height of described deflector chute entrance exports higher than described deflector chute, so that both
Forming difference in height, described deflector chute entrance connects with described second cell channel, and the outlet of described deflector chute is positioned at
The top of described carrier.By forming difference in height between deflector chute entrance and deflector chute being exported, can be favourable
In battery automatically falls into test section, improve operating efficiency.
As a kind of preferred version, described test section is arranged on movable bearing support, the passage of described test section
Lower section be provided with the non-defective unit groove for depositing spec battery and for depositing the substandard products groove of defective battery；
The top of the carrier of described test section is provided with telescopic pushing away corresponding to the position of described substandard products groove
Material bar, by described charging ram stretch in described carrier first cell channel promote underproof battery by
Described passage falls in described substandard products groove.By being respectively provided with non-defective unit groove and substandard products groove, on the one hand can be right
Spec battery is collected, to facilitate carrying out of other flow chart of production line；On the other hand can be to not
Qualified battery is collected, thus rests and reorganizes battery and recycle.
As a kind of preferred version, described test section has two, and test section parallel interval described in two is fixing to be set
Being placed in fixed plate, described fixed plate is arranged on slide assemblies；
Described substandard products groove has two, and substandard products groove described in two is respectively arranged at the both sides of described non-defective unit groove；
The top of the carrier of described test section corresponds respectively to the position of substandard products groove described in two and is provided with telescopic
Charging ram.By arranging two test sections, and two substandard products grooves and charging ram, when a test section is examined
When measuring substandard products, then this test section moving to the top of corresponding substandard products groove, another test section can continue again
Continuous another battery of detection, the most just can promote operating efficiency.
As a kind of preferred version, the lower section of the passage of described test section is also positioned at the top of described non-defective unit groove
Position be provided with battery sensing device.By arranging battery sensing device, can automatically obtain whether have battery
Fall in non-defective unit groove, thus the movement controlling test section that can be intelligent, improve the automation journey of detection work
Degree and the efficiency of detection work.
As a kind of preferred version, the inside of described test section arranges inclined plane towards the position of described passage
Or curved surface.By arranging inclined plane or curved surface, the whereabouts of battery can be beneficial to.
On the other hand, it is provided that a kind of battery drift detection method, described battery drift detection device is used,
Comprise the steps:
S10: battery to be checked is delivered to described orthopedic systems by described feeding system；
In the mounting groove of the portable plate that battery is launched described feeding system, elevating mechanism promotes described activity
Plate upwards action, when described mounting groove is concordant with described first through hole and described second through hole, described push rod
The battery being positioned in described mounting groove is promoted to tend to described first through hole motion in stretching into described second through hole,
And move to through described first through hole in the second cell channel of described orthopedic systems；
S20: described orthopedic systems carries out shaping to battery surface to be checked；
The pressure roller of described orthopedic systems moves downward and is pressed on battery surface, and described pressure roller rotates to enter battery surface
Row shaping；
S30: described detecting system carries out drift detection to the battery that shaping is complete；
The complete battery of shaping is by the test section being pushed into described detecting system of further battery, and battery enters institute
In first cell channel of the carrier stating test section, if battery is fallen naturally by the passage of test section, then
This battery drift is qualified, if battery can not be fallen naturally by described passage, then battery drift is defective.
Beneficial effects of the present invention: battery is positioned on a portable plate by the present invention by using, and by living
The dynamic plate drive mechanism battery to being positioned on portable plate carries out automatic transport；By using by interconnective
The test section that carrier and passage are constituted, the shape of passage and the mating shapes of battery, through the most defeated
The battery sent drops in test section, if battery is fallen naturally by the passage of test section, then and this battery drift
Qualified, if battery can not be fallen naturally by described passage, then battery drift is defective, it is achieved thereby that electric
Pond automatically detect work.
Accompanying drawing explanation
Below according to drawings and Examples, the present invention is described in further detail.
Fig. 1 is the structural representation of a kind of battery form factor detection drift of prior art；
Fig. 2 is the schematic top plan view of Fig. 1；
Fig. 3 is the structural representation of the device of the another kind of inspection battery form factor of prior art；
Fig. 4 is the perspective view of the battery drift detection device of the present invention；
Fig. 5 is the perspective view of the feeding system shown in Fig. 4；
Fig. 6 is that the A shown in Fig. 5 is to schematic diagram；
Fig. 7 is that the B shown in Fig. 5 is to schematic diagram；
Fig. 8 is the perspective view of the orthopedic systems shown in Fig. 4；
Fig. 9 is the schematic side view of the orthopedic systems shown in Fig. 8；
Figure 10 is the perspective view of the detecting system shown in Fig. 4；
Figure 11 is the partial schematic sectional view of the test section shown in Figure 10；
Figure 12 is the process chart of the battery drift detection device of the present invention.
In figure:
100, detection plate；200, detection groove；300, gripper shoe；400, chute；500, device；501、
Substrate；502, block；503, positioning strip；504, battery；505, micrometer；
1, feeding system；101, feed bin；102, conveying mechanism；103, mounting groove；104, hang plate；
105, portable plate；106, the first side wall；107, the second sidewall；108, the 3rd sidewall；109, the 4th side
Wall；110, through hole；111, push rod；112, push rod step；113, the first cylinder；114, the second cylinder；
2, orthopedic systems；201, carrying roller；202, pressure roller；203, lead-over groove；204, roller seat；205、
Lead；206, carrying roller base；207, spring；208, roller seat；209, the 3rd cylinder；210, top
Plate；211, guide post；212, motor；213, belt wheel；214, belt；
3, detecting system；301, test section；302, non-defective unit groove；303, substandard products groove；304, carrier；
305, battery outlet port；306, deflector chute；307, deflector chute entrance；308, deflector chute outlet；309, sliding
Groove；310, slide rail；311, the 4th cylinder；312, fixed plate；313, passage；314, boss；315、
Charging ram；316, battery sensing device；
4, cabinet；401, casing；402, tank tower；403, tourelle；404, roof box；405、
Box side；406, the first base plate；407, the second base plate；408, hopper is reclaimed；
5, battery.
Detailed description of the invention
Further illustrate technical scheme below in conjunction with the accompanying drawings and by detailed description of the invention.
As shown in Figure 4, the battery drift detection device described in embodiments of the invention, including be sequentially connected with
Battery loading system 1, battery orthopedic systems 2 and battery drift detecting system 3.Battery is placed in feeding system
On 1, battery is transmitted by feeding system 1 automatically, and battery is transported on orthopedic systems 2, orthopedic systems
2 pairs of battery outward appearances carry out shaping, are then sent to, at drift detecting system 3, detect the profile of battery.
The drift detection device of the present invention carries out shaping to battery appearance the most in advance, is conducive to improving battery
Qualification rate, the loading and unloading of whole device work equal automated job, are conducive to improving efficiency, adapt in
The demand of battery mass production line.
As it is shown in figure 5, feeding system 1 includes the feed bin 101 for placing battery, and it is used for transporting feed bin
The conveying mechanism 102 of the battery in 101.By the induction system of production line for manufacturing battery, battery can be delivered to
In the feed bin 101 of material system 1, or, by manually battery being positioned in feed bin 101.
In the present embodiment, feed bin 101 uses quadrangle box structure, and its open top is passed through for battery
This opening enters feed bin 101, arranges the mounting groove 103 mated with cell shapes in the bottom of feed bin 101, uses
It is positioned over the battery in feed bin 101 in accepting.Mounting groove 103 and the mating shapes of battery, such as Fig. 6 institute
Showing, in the present embodiment, battery uses cylindrical battery, then mounting groove 103 uses arc-shaped slot.At it
In its embodiment, when battery uses rectangular cell, then mounting groove 103 uses square groove, when battery is adopted
During with special-shaped battery, then mounting groove 103 uses special-shaped groove.
The inside of feed bin 101 arranges at least one block of hang plate, and battery can be made automatically to roll into the end of feed bin 101
Portion, improves automaticity.As shown in Figure 6, in the present embodiment, relative in the inside two of feed bin 101
Side be respectively provided with hang plate 104, the inside making feed bin 101 is V-shaped, after battery is placed in feed bin 101,
Automatically the bottom of feed bin 101 is rolled into.In other embodiments, it is also possible in four sides of feed bin 101
It is respectively provided with hang plate 104, it is possible to feed bin 101 is processed into funnel shaped, above-mentioned effect can be realized equally.
Mounting groove 103 is opened on conveying mechanism 102, with by conveying mechanism 102 to being positioned over mounting groove
Battery in 103 carries.Concrete, conveying mechanism 102 includes that a portable plate 105 and portable plate drive
Mechanism, mounting groove 103 is opened on portable plate 105, can be carried by battery by the action of portable plate 105
To orthopedic systems 2.As shown in Figs. 5 to 7, in the present embodiment, feed bin 101 includes four sidewalls, point
The first side wall 106 Wei not being oppositely arranged and the second sidewall 107, and the 3rd sidewall 108 He being oppositely arranged
4th sidewall 109, the 3rd sidewall 108 and the extended hang plate of top down 104 of the 4th sidewall 109；
Portable plate 105 is liftable to be arranged in feed bin 101, the thickness of portable plate 105 than two hang plates 104 it
Between distance smaller, so that portable plate 105 can pass through in the space between two hang plates 104；Portable plate
Distance between width ratio the first side wall 106 and second sidewall 107 of 105 is smaller, so that portable plate 105 can
It is freely lifted in feed bin.Mounting groove 103 is opened in the top of portable plate 105, preferred mounting groove 103
For the through slot on portable plate 105 width, so that two notches of mounting groove 103 are respectively with first
Sidewall 106 and the second sidewall 107 connect；The first side wall 106 and the second sidewall 107 are offered respectively logical
Hole 110, so that the battery in mounting groove can be delivered to outside feed bin 101 by this through hole 110, it is preferred that
Through hole 110 is consistent with the notch shape of mounting groove 103, can play guiding and make in conveying cell process
With.In the present embodiment, mounting groove 103 is deep-slotted chip breaker, and through hole 110 is circular port.At the second sidewall 107
Outside be provided with push rod 111 and drive mechanism thereof corresponding to the position of through hole 110, make to push away by drive mechanism
Bar 111 travels through the through hole 110 being positioned on the second sidewall 107, and push rod 111 promotes in entering feed bin 101
The battery being positioned at mounting groove 103 moves, and eventually passes through the through hole 110 being positioned on the first side wall 106 and enters
Orthopedic systems 2.Preferably push rod step 112 is set on push rod 111, so that promoting battery at push rod 111
Time mobile, battery is resisted against on push rod step 112, thus ensures the reliability of battery moving process and stablize
Property.
The elevating mechanism of the portable plate 105 of the present invention and the drive mechanism of push rod 111 can use hydraulic cylinder or
Person's cylinder etc..In the present embodiment, the elevating mechanism of portable plate 105 uses and is fixed on bottom feed bin 101
First cylinder 113, the movable end of the first cylinder 113 fixes the bottom connecting portable plate 105, by the first gas
The flexible of the movable end of cylinder 113 makes portable plate 105 elevating movement in feed bin 101.The driving of push rod 111
Mechanism uses the second cylinder 114 being fixed on the second sidewall 107 of feed bin 101 away from the side of feed bin, and second
The movable end of cylinder 114 is fixing with push rod 111 to be connected, and is made by the stretching out of movable end of the second cylinder 114
Battery moves in mounting groove 103.
As shown in Figure 4, the battery orthopedic systems 2 of the present invention is disposed adjacent with feeding system 1.The present embodiment
In, orthopedic systems 2 is close to the first side wall 106 of feed bin 101 and arranges.As shown in Figure 8, orthopedic systems 2
Including battery support member and battery shaping component, wherein, battery support member includes that two parallel interval are arranged
Carrying roller 201, the distance between two carrying rollers 201 is less than the Outside Dimensions of battery, so that battery can be pressed from both sides
Being held between two carrying rollers 201, in the present embodiment, battery is cylindrical battery, then between two carrying rollers 201 away from
From the external diameter less than battery, battery uses rectangular cell in other embodiments, then between two carrying rollers 201
Distance less than the width of battery；Battery shaping component includes being set in parallel in the pressure directly over two carrying rollers 201
Roller 202, and the projection that pressure roller 202 is in battery support member is positioned at the centre position of two carrying rollers 201.Two torr
The centre position of roller 201 is consistent with the position of the through hole 110 on the first side wall 106, and battery can be from this
Through hole 110 enters into position between two carrying rollers 201 and is supported, and pressure roller 202 can lift at vertical direction
Motion and axial freely rotatable around it, by reaching to adjust the purpose of position in vertical direction elevating movement,
The profile of battery can be repaired by the rotation axial around self.
As shown in Figure 8, the side (near the side of feed bin 101) at two carrying rollers 201 is provided with lead-over groove
203, lead-over groove 203 one end is connected with the through hole 110 on the first side wall 106, the other end and two carrying rollers 201
Centre position connection, battery can be made to be delivered to smoothly on two carrying rollers 201 by arranging lead-over groove 203.
The carrying roller 201 of the present invention is arranged on elastic support, so that Elastic Contact between battery and carrying roller 201,
Avoid when pressure roller 202 is pressed on battery surface, be easily caused electricity because of battery and carrying roller 201 rigid contact
The problem that pond is damaged.Concrete, as it is shown in figure 9, in the present embodiment, carrying roller 201 is fixed on by bearing
On roller seat 204, carrying roller 201 can be around self axially free rotation, and roller seat 204 is by lead 205
Mobilizable being arranged on carrying roller base 206, lead 205, at least provided with two, lays respectively at roller seat
204 and the end position of carrying roller base 206, the centre bit between roller seat 204 and carrying roller base 206
Putting and be additionally provided with spring 207, spring 207 can provide the elastic force that roller seat 204 is certain, allow it to
Elastic reset works.It is provided with spring glue on the surface of carrying roller 201 and pressure roller 202, can be whole at battery
The effect of insulation is played, it is also possible to avoid and battery rigid contact during shape.
The pressure roller 202 of the present invention is arranged on liftable bearing, also sets up pressure roller rotation and drive on this bearing
Motivation structure, so that pressure roller 202 can realize elevating movement and rotation.As it is shown in figure 9, in the present embodiment, pressure
Roller 202 is fixed on the lower surface of roller seat 208 by bearing, pressure roller 202 can around self axially free turn
Dynamic, the upper surface of roller seat 208 connects pressure roller lift drive mechanism, and pressure roller lift drive mechanism can use
Hydraulic cylinder or cylinder, in the present embodiment, pressure roller elevating mechanism uses the 3rd cylinder 209, the 3rd cylinder 209 to fix
On top board 210, the movable end of the 3rd cylinder 209 fixes the upper surface connecting roller seat 208, by the
Stretching of the movable end of three cylinders 209, makes pressure roller 202 realize elevating movement.At top board 210 and roller seat
The guide post 211 for improving elevating movement stability it is additionally provided with between the upper surface of 208, the present embodiment
Guide post 211 has four, is respectively arranged at the corner location of top board 210 and the upper surface of roller seat 208.
Lower surface at roller seat 208 is additionally provided with pressure roller rotating drive mechanism, and the pressure roller of the present embodiment rotates and drives
Mechanism is motor 212, and the output of motor 212 connects belt wheel 213, logical between belt wheel 213 and pressure roller 202
Cross belt 214 to connect.Rotated by motor 212 band movable belt pulley 213, make pressure roller by belt 214 transmission
202 realize rotating.In other examples, motor 212 may be used without chain gear transmission connection pressure roller 202.
As shown in Figure 4, the battery drift detecting system 3 of the present invention is disposed adjacent with orthopedic systems 2, and position
In the downstream position of orthopedic systems 2, the upstream position of orthopedic systems 2 arranges feeding system 1 so that the present invention
Battery first carry out shaping in advance and carry out drift detection the most again, be conducive to improving yields.
As shown in Figure 10, the battery drift detecting system 3 of the present invention at least include movable test section 301,
For depositing the non-defective unit groove 302 of spec battery and for depositing the substandard products groove 303 of defective battery, test section
301 detect automatically for the battery carrying orthopedic systems 2, and this test section 301 has a undertaking
Portion 304, the battery come for accepting conveying, this carrier 304 has a battery outlet port 305, this battery
Exporting the 305 exercisable tops being positioned at non-defective unit groove 302 or substandard products groove 303, spec battery can freely lead to
Crossing battery outlet port 305 and fall in non-defective unit groove 302, defective battery can be forced through battery outlet port 305
And fall in substandard products groove 303.Preferably, in non-defective unit groove 302, substandard products groove 303, it is provided with inclined plane, can be right
Play cushioning effect when battery falls, be effectively protected battery without damage.
In the present embodiment, detecting system 3 also include deflector chute 306, deflector chute 306 provide make battery from
Orthopedic systems 2 is delivered to the cell channel of test section 301.Deflector chute 306 has deflector chute entrance 307, leads
Hopper exports 308 and is positioned at cell channel between the two, wherein, deflector chute entrance 307 and orthopedic systems 2
The centre position connection of two carrying rollers 201, the surfaces that deflector chute outlet 308 is positioned at carrier 304, when
After battery is shaped, is promoted by a follow-up battery and entered deflector chute 306 by deflector chute entrance 307
In cell channel, under the effect of inertia force, accepted detection by deflector chute outlet 308 entrance carrier 304.
Preferably, deflector chute entrance 307 exports 308 higher than deflector chute, makes both form difference in height, more conducively battery
Motion.
Test section 301 is arranged on a slide assemblies, so that test section 301 realizes action by slide assemblies,
So that the battery outlet port 305 of test section 301 is optionally positioned at the upper of non-defective unit groove 302 or substandard products groove 303
Side.This slide assemblies includes chute 309, slide rail 310, and drives chute 309 the most sliding with slide rail 310
Dynamic drive mechanism.As shown in Figure 10, test section 301 is by a fixed plate 312 being perpendicular to chute 309
Fix with chute 309 and be connected, and make test section 301 be positioned at the lower section of deflector chute outlet 308, chute 309
It is slidably arranged on slide rail 310 in parallel, is mutually slided with slide rail 310 by chute 309,
Battery outlet port 305 is made optionally to be positioned at non-defective unit groove 302 or the top of substandard products groove 303.The slip of the present invention
The drive mechanism of assembly can use hydraulic cylinder or cylinder, and in the present embodiment, drive mechanism is the 4th cylinder 311,
4th cylinder 311 is located at the bottom of fixed plate 312, and its movable end is connected with the bottom land of chute 309, logical
Cross the movable end of the 4th cylinder 311 notch making chute 309 that stretches on slide rail 310, produce slip.
The test section 301 of the present invention includes carrier 304 and is arranged at passage 313 below carrier 304,
Carrier 304 is internally provided with cell channel, and the end of passage 313 has battery outlet port 305, described electricity
Pond passage connects with passage 313, and the shape of passage 313 is consistent with the shape of battery to be checked, such as,
In the present embodiment, the employing pipe that passage 313 and battery match, and the internal diameter of passage 313 is with electric
Pond external diameter matches, so that qualified battery can fall from passage 313 smoothly.Enforcement at other
In example, when battery is rectangular cell, passage 313 then uses rectangular tube, when battery is Special-shaped battery,
Passage 313 uses shape tube.Preferably arrange in carrier 304 cell channel and incline to passage 313
Oblique inclined plane, is beneficial to the whereabouts of battery.Carrier 304 can be one-body molded with passage 313, also
Can be molded respectively and then assemble, in the present embodiment, carrier 304 adds respectively with passage 313
Work is molded, and then assembles, and is so then gone for not by the difform passage 313 of replacing
Same battery detecting work, expands the detection range of detection device.As shown in figure 11, the holding of the present embodiment
Connecing the tapered passage of the cell channel in portion 304, the small end of tapered channel is connected with the upper end of passage 313,
The lower end of passage 313 forms battery outlet port 305, and the outside of carrier 304 is cylindrical, at its outer surface
Boss 314 is set, fixed plate 312 is offered the installing hole that the external diameter with carrier 304 mates, will accept
Portion 304 loading installing hole from top to bottom, makes boss 314 lean with the upper surface of fixed plate 312, as
This just can quickly finish installation.
As shown in Figure 10, in the present embodiment, test section 301 arranges two, and the most parallel interval arranges solid
In fixed plate 312, substandard products groove 303 arranges two, and non-defective unit groove 302 arranges one, two substandard products grooves 303
It is respectively arranged at the both sides of non-defective unit groove 302, corresponds respectively to two substandard products grooves 303 above test section 301
Two liftable charging rams 315 are set, when test section 301 is positioned at the top of substandard products groove 303, can pass through
Charging ram 315 promotes the battery being positioned at test section 301 to make its pressurized fall into substandard products from battery outlet port 305
In groove 303.Charging ram 315 can pass through cylinder or Driven by Hydraulic Cylinder, it is also possible to directly use cylinder or
The movable end of person's hydraulic cylinder, in the present embodiment, charging ram 315 directly uses the movable end of cylinder.By arranging
Two test sections 301, and two substandard products grooves 303 and charging ram 315, when detecting in a test section 301
When going out substandard products, then this test section 301 is moved to the top of corresponding substandard products groove 303, another test section 301
Can continue again to detect another battery, the most just can promote operating efficiency.
In the present invention, the top of non-defective unit groove 302 is also positioned at the lower section of passage 313 and arranges battery sensing dress
Put 316, can automatically obtain and whether have battery to fall in non-defective unit groove 313, thus control test section that can be intelligent
The movement of 301, improves automaticity and the efficiency of detection work of detection work.The battery of the present invention
Induction installation 316 can use the senser elements such as such as photoelectric sensor.Preferably, at mounting groove 103
It is also equipped with battery sensing device 316, can automatically sense and whether have battery to be positioned at mounting groove 103, from
And the propelling movement work of Based Intelligent Control material.
The battery drift detection device of the present invention also includes cabinet 4, and as shown in Figure 4, cabinet 4 includes top
Casing 401, the tank tower 402 of bottom and the tourelle 403 of bottom, casing 401 at least includes roof box
404 and box side 405, feeding system 1 by the first base plate 406 be fixed on roof box 404 (see
Fig. 5), orthopedic systems 2 is fixed on (see figure 8) on roof box 404, detection system by the second base plate 407
System 3 is fixed on box side 405, and shown in Figure 10, deflector chute 306 is fixed on box side 405
Top, slide rail 310, charging ram 315, non-defective unit groove 302, substandard products groove 303, battery sensing device 316
It is both secured to the sidepiece of box side 405.As shown in Figure 4, in tank tower 402, it is provided with recovery hopper 408,
Reclaim hopper 408 to be connected with substandard products groove 303, for underproof battery is reclaimed.In the present embodiment,
Tourelle 403 uses universal wheel, cabinet one way or another can be made to move, it is preferred that tourelle 403
With brake gear.
The present invention battery drift detection device also include control system, control system respectively with feeding system 1,
Orthopedic systems 2 and detecting system 3 connect, thus automatically control the work of each system.In the present embodiment,
Set-up of control system in casing 401, control system respectively with first cylinder the 113, second cylinder 114,
Three cylinders 209, motor the 212, the 4th cylinder 311, charging ram 315, battery sensing device 316 connect,
Thus realizing the action controlling each parts of intelligence, final realization detects work automatically.The control of the present embodiment
System preferably employs PLC control system.
Such as Figure 12 and combine Fig. 4 to shown in 11, the battery drift detection method of the present invention: battery 5 is put
Entering in feed bin 101, battery 5 rolls in mounting groove 103 along hang plate 104, and control system controls first
Cylinder 113 upwardly portable plate 105 action, until mounting groove 103 is concordant with through hole 110, controls system
System controls the second cylinder 114 action, promotes forward push rod 111 action, and push rod 111 promotes battery 5 to move ahead
Through through hole 110, entering into two carrying roller 201 centre positions through lead-over groove 203, control system controls the 3rd
Cylinder 209 action, band dynamic pressure roller 202 declines, until pressure roller 202 is pressed on battery 5 surface, control system
Controlling motor 212 action, motor 212 makes pressure roller 202 rotate by belt transmission, the surface to battery 5
Carrying out shaping, after shaping completes, under the promotion of later battery 5, this completes the battery 5 of shaping by leading
Hopper entrance 307 enters in deflector chute 306, drops in carrier 304 from deflector chute outlet 308, electricity
Pond 5 arrives at passage 313 through carrier 304, if battery 5 can fall into from passage 313 smoothly
In non-defective unit groove 302, then show that the detection of battery 5 drift is qualified, if battery 5 can not be smoothly from passage 313
Falling in non-defective unit groove 302, then it represents that the detection of battery 5 drift is defective, now, control system controls the 4th
Cylinder 311 action, makes test section 301 move above substandard products groove 303, and then, control system controls to push away
Material bar 315 action, pushes down on battery 5, makes battery 5 pressurized fall into substandard products groove 303, repeat above-mentioned
Process realizes battery and automatically detects work.
The term " first " of present invention employing, " second ", " the 3rd ", " the 4th " etc., be all easy for describing
And the form of presentation used, there is no particular meaning.
It is to be understood that, above-mentioned detailed description of the invention is only presently preferred embodiments of the present invention and used skill
Art principle, in technical scope disclosed in this invention, any those familiar with the art is held
The change being readily conceivable that or replacement, all should contain within the scope of the present invention.
Claims (14)
1. a battery drift detection device, it is characterised in that including:
Feeding system, for carrying out automatic transport to battery；
Detecting system, carries out drift detection for the battery carrying out conveying；
Described feeding system includes portable plate and portable plate drive mechanism, and described portable plate offers arranging batteries
Groove, carries out automatic transport by portable plate drive mechanism to the battery in the mounting groove being positioned over portable plate；
Described detecting system includes the detection along battery conveying direction downstream being arranged at described feeding system
Portion, described test section include interconnective carrier and passage, described carrier be used for accepting conveying and
The battery come, has the first cell channel, described first cell channel and described passage in described carrier
The mating shapes of connection, the shape of described passage and described battery, so that spec battery can pass through
Passage.
Battery drift the most according to claim 1 detection device, it is characterised in that
The orthopedic systems of battery shaping it is provided between described feeding system and described detecting system；
Described orthopedic systems includes the carrying roller for supporting battery and for the liftable of battery shaping, rotation
Pressure roller；
Described carrying roller includes two, and two described carrying roller parallel interval are arranged, carrying roller centre position shape described in two
The second cell channel, one end of described second cell channel is become to connect with described feeding system, the other end and institute
Stating detecting system connection, it is interior by described in two that battery is delivered to described second cell channel by described feeding system
Carrying roller supports；
What described pressure roller was parallel is arranged at the top of carrying roller described in two, and corresponding with described second cell channel,
Described pressure roller is made optionally to be pressed on the battery being positioned in described second cell channel by lifting described pressure roller
Surface.
Battery drift the most according to claim 2 detection device, it is characterised in that described feeding system
Also include that feed bin, described portable plate are movably set in described feed bin；
The top of described portable plate arranges groove, and described groove forms arranging batteries groove；
Offer first on the first side wall at the close described portable plate two ends of described feed bin and the second sidewall respectively to lead to
Hole and the second through hole, described first through hole, described second through hole offer position and described second cell channel
Corresponding；
Described portable plate drive mechanism includes the elevating mechanism being arranged at bottom portable plate, by described lift
Structure makes described portable plate elevating movement, so that described groove can be concordant with described first through hole, the second through hole；
Described portable plate drive mechanism also includes telescopic push rod, and described push rod corresponds to described second through hole
It is arranged at outside described feed bin, in stretching into described second through hole by described push rod, promotes being positioned in described groove
Battery tend to described first through hole motion.
Battery drift the most according to claim 3 detection device, it is characterised in that court in described feed bin
To bottom, corresponding described groove arranges inclined plane or curved surface at described bin bottom projected position.
5. detect device according to the battery drift described in any one of claim 2 to 4, it is characterised in that in
Deflector chute is set between described detecting system and described orthopedic systems, described deflector chute include deflector chute entrance,
Deflector chute exports, and the 3rd cell channel between deflector chute entrance and deflector chute outlet, described deflector chute
The height of entrance is higher than the height of described deflector chute outlet, so that both form difference in height, described deflector chute enters
Mouth connects with described second cell channel, and the outlet of described deflector chute is positioned at the top of described carrier.
6. detect device according to the battery drift described in any one of Claims 1-4, it is characterised in that institute
Stating test section to be arranged on movable bearing support, it is qualified that the lower section of the passage of described test section is provided with for depositing
The non-defective unit groove of battery and for depositing the substandard products groove of defective battery；
The top of the carrier of described test section is provided with telescopic pusher corresponding to the position of described substandard products groove
Bar, the first cell channel stretched in described carrier by described charging ram promotes underproof battery by institute
State passage to fall in described substandard products groove.
Battery drift the most according to claim 6 detection device, it is characterised in that described test section has
Having two, described in two, test section parallel interval is fixedly installed in fixed plate, and described fixed plate is arranged at slip
On assembly；
Described substandard products groove has two, and substandard products groove described in two is respectively arranged at the both sides of described non-defective unit groove；
The top of the carrier of described test section corresponds respectively to the position of substandard products groove described in two and is provided with telescopic
Charging ram.
Battery drift the most according to claim 6 detection device, it is characterised in that described test section
The position of the lower section of passage the top that is positioned at described non-defective unit groove is provided with battery sensing device.
Battery drift the most according to claim 6 detection device, it is characterised in that described test section
The internal position towards described passage arranges inclined plane or curved surface.
Battery drift the most according to claim 5 detection device, it is characterised in that described test section
Being arranged on movable bearing support, the lower section of the passage of described test section is provided with for depositing the good of spec battery
Product groove and for depositing the substandard products groove of defective battery；
The top of the carrier of described test section is provided with telescopic pusher corresponding to the position of described substandard products groove
Bar, the first cell channel stretched in described carrier by described charging ram promotes underproof battery by institute
State passage to fall in described substandard products groove.
11. battery drift according to claim 10 detection devices, it is characterised in that described test section
Having two, described in two, test section parallel interval is fixedly installed in fixed plate, and described fixed plate is arranged at cunning
On dynamic assembly；
Described substandard products groove has two, and substandard products groove described in two is respectively arranged at the both sides of described non-defective unit groove；
The top of the carrier of described test section corresponds respectively to the position of substandard products groove described in two and is provided with telescopic
Charging ram.
12. battery drift according to claim 10 detection devices, it is characterised in that described test section
The lower section of passage and the position of the top that is positioned at described non-defective unit groove be provided with battery sensing device.
13. battery drift according to claim 10 detection devices, it is characterised in that described test section
Inside towards the position of described passage, inclined plane or curved surface are set.
14. 1 kinds of battery drift detection methods, it is characterised in that use such as any one of claim 3 to 13
Described battery drift detection device, comprises the steps:
S10: battery to be checked is delivered to described orthopedic systems by described feeding system；
In the mounting groove of the portable plate that battery is launched described feeding system, elevating mechanism promotes described activity
Plate upwards action, when described mounting groove is concordant with described first through hole and described second through hole, described push rod
The battery being positioned in described mounting groove is promoted to tend to described first through hole motion in stretching into described second through hole,
And move to through described first through hole in the second cell channel of described orthopedic systems；
S20: described orthopedic systems carries out shaping to battery surface to be checked；
The pressure roller of described orthopedic systems moves downward and is pressed on battery surface, and described pressure roller rotates to enter battery surface
Row shaping；
S30: described detecting system carries out drift detection to the battery that shaping is complete；
The complete battery of shaping is by the test section being pushed into described detecting system of further battery, and battery enters institute
In first cell channel of the carrier stating test section, if battery is fallen naturally by the passage of test section, then
This battery drift is qualified, if battery can not be fallen naturally by described passage, then battery drift is defective.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410128830.2A CN103884262B (en) | 2014-04-01 | 2014-04-01 | Battery drift detection device and method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410128830.2A CN103884262B (en) | 2014-04-01 | 2014-04-01 | Battery drift detection device and method |
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| CN103884262B true CN103884262B (en) | 2016-09-07 |
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| CN104634934B (en) * | 2015-01-26 | 2017-10-03 | 惠州亿纬锂能股份有限公司 | The online test method and device of a kind of battery material |
| CN104829118A (en) * | 2015-06-02 | 2015-08-12 | 上海安杰反光材料有限公司 | Connector |
| CN105277147B (en) * | 2015-11-20 | 2017-12-22 | 襄阳远锐资源工程技术有限公司 | A kind of method and device of accurate detection waste and old lead acid accumulator busbar height |
| CN106785172A (en) * | 2017-02-14 | 2017-05-31 | 东莞市伟升机械设备科技有限公司 | Battery cuts retracting device |
| CN108445082B (en) * | 2018-06-12 | 2023-09-29 | 嘉兴学院 | Automatic detection device for cylindrical roller |
| CN108838245A (en) * | 2018-08-03 | 2018-11-20 | 丹阳市裕桥精密元件有限公司 | A kind of optic communication three-way plug shaping inspection equipment |
| CN109326814B (en) * | 2018-11-08 | 2024-02-20 | 华普电子（常熟）有限公司 | Device for adjusting battery spacing |
| CN112570302A (en) * | 2019-09-27 | 2021-03-30 | 京磁材料科技股份有限公司 | Automatic magnetic sheet passing gauge device |
| CN111322933B (en) * | 2020-03-18 | 2021-05-18 | 唐山学院 | Automatic change plane degree detection device |
| CN111649645B (en) * | 2020-05-06 | 2022-07-01 | 自贡中兴耐磨新材料有限公司 | Hardware component height inspection device |
| CN111505522A (en) * | 2020-06-22 | 2020-08-07 | 曾靓倩 | Mobile lithium battery fault detection device and detection method |
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Effective date of registration: 20170113 Address after: Seven road 516006 in Guangdong province Huizhou City Zhongkai high tech Zone Huifeng No. 36 eway Industrial Park plant third layer Patentee after: HUIZHOU JINYUAN PRECISION AUTOMATION EQUIPMENT CO., LTD. Address before: 516006 Guangdong province Huizhou City Zhongkai high tech Zone Huifeng Road No. 36 Patentee before: EVE Energy Co., Ltd. |