CN103851985B - Wind turbine gearbox flexible pin shaft conical ring measurement leveling tool - Google Patents

Wind turbine gearbox flexible pin shaft conical ring measurement leveling tool Download PDF

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Publication number
CN103851985B
CN103851985B CN201210496965.5A CN201210496965A CN103851985B CN 103851985 B CN103851985 B CN 103851985B CN 201210496965 A CN201210496965 A CN 201210496965A CN 103851985 B CN103851985 B CN 103851985B
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Prior art keywords
pressing plate
conical ring
adjusting rod
wind turbine
pin shaft
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CN201210496965.5A
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Chinese (zh)
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CN103851985A (en
Inventor
潘伟
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Beijing Zhongche Nankow Machinery Co Ltd
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Beijing Nankou Railway Transit Machinery Co Ltd
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Abstract

The present invention provides a kind of wind turbine gearbox flexible pin shaft conical ring measurement leveling tool.Including: horizontally disposed pressing plate, pressing plate center offers the installation through hole for wearing planet bearing pin;Being fixedly installed, around through hole, the adjusting rod that at least three is vertically extending respectively on pressing plate and installing, at least three adjusting rod is all equal to the distance installing through hole center, and the distance of adjacent two adjusting rods is equal;The end of adjusting rod is provided with the hold-down head on the end face to be grinding for supporting conical ring, and hold-down head can move along adjusting rod towards pressing plate;Being arranged with an elastic component on adjusting rod, the two ends of elastic component are supported respectively on pressing plate and hold-down head.Wind turbine gearbox flexible pin shaft conical ring measurement leveling tool provided by the invention, by the setting of hold-down head and elastic component on adjusting rod and adjusting rod, it is achieved that the leveling to conical ring, and simple in construction, easily operated, it is effectively improved certainty of measurement and work efficiency.

Description

Wind turbine gearbox flexible pin shaft conical ring measurement leveling tool
Technical field
The present invention relates to a kind of machinery measurement technology, particularly relate to a kind of wind turbine gearbox flexible pin shaft conical ring measurement leveling tool.
Background technology
Conical ring is to realize the vitals that gear-box flexible shaft plays, as shown in Figure 1, it is arranged in the planet carrier 103 in gear-box, according to wind turbine gearbox flexible pin shaft technology requirement, when Assembly of pin and conical ring are assembled in planet carrier 103, wherein, the hollow axle that Assembly of pin includes pin and fixed cover is located on pin, gap should be there is between surface and Assembly of pin that conical ring contacts with Assembly of pin, and this gap is obtained by the end face to be grinding of reconditioning conical ring before assembling, this reconditioning quality requires over formula: x=h+0.9-D1 calculates and obtains, in formula, x is reconditioning quality, h is the difference of planet carrier 103 gross thickness and the annular groove degree of depth, 0.9 is bearing pin conical ring with the conical ring conical surface at axial theoretical gap width, D1 is pin 102 and the convex annular of planet carrier 103 upper surface flush appears 105 to the distance of the end faces to be grinding 101 of conical ring.
When above-mentioned D1 value is measured, need to be set on the conical surface of Assembly of pin axis 104 by conical ring set, being set on Assembly of pin by the pressing plate set having four notches again, pressing plate can be stuck in the convex annular of pin 102 and appear on 105, simulates conical ring with this and situation that Assembly of pin is assembled in planet carrier.During measurement, needing the end face to be grinding 101 ensureing conical ring to be horizontal, then the notch of measuring pressure plate is to the distance of the end face to be grinding 101 of conical ring, measures four times altogether, it is used as above-mentioned D1 value by the meansigma methods of these four measured values, calculates the size of conical ring reconditioning quality further according to above-mentioned computing formula.
The surface being used for contacting with the axle 104 of Assembly of pin due to conical ring is the conical surface, therefore when conical ring set is set on Assembly of pin, it is difficult to ensure that the end face to be grinding of conical ring is horizontal, need a hand steered conical ring of staff and ensure that the end face to be grinding of conical ring remains stationary as in the horizontal direction, another one staff measures, if the difference of the measured value of diagonal angle point-to-point transmission is more than 0.05mm, the staff then needing hand steered conical ring adjusts conical ring, repeat above-mentioned measurement process, visible, make to measure comparatively consuming time in this way and certainty of measurement is not high.Therefore, need proposition badly and a kind of be easy to levelling measurement frock, to improve work efficiency and certainty of measurement.
Summary of the invention
For the drawbacks described above of prior art, the present invention provides a kind of wind turbine gearbox flexible pin shaft conical ring measurement leveling tool, to realize the leveling easily and quickly of measured conical ring, improves certainty of measurement and work efficiency.
The present invention provides a kind of wind turbine gearbox flexible pin shaft conical ring measurement leveling tool, including: horizontally disposed pressing plate, pressing plate center offers the installation through hole for wearing planet bearing pin;Being fixedly installed, around through hole, the adjusting rod that at least three is vertically extending respectively on pressing plate and installing, at least three adjusting rod is all equal to the distance installing through hole center, and the distance of adjacent two adjusting rods is equal;The end of adjusting rod is provided with the hold-down head on the end face to be grinding for supporting conical ring, and hold-down head can move along adjusting rod towards pressing plate;Being arranged with an elastic component on adjusting rod, the two ends of elastic component are supported respectively on pressing plate and hold-down head.
Wind turbine gearbox flexible pin shaft conical ring measurement leveling tool as above, wherein, the sum of adjusting rod and hold-down head is four.
Wind turbine gearbox flexible pin shaft conical ring measurement leveling tool as above, wherein, offering four tapped through holes on pressing plate, the top of four adjusting rods is bolted in four tapped through holes respectively and runs through pressing plate, and is fastened on pressing plate by adjusting rod by the nut on the top of the adjusting rod that is spirally connected.
Wind turbine gearbox flexible pin shaft conical ring measurement leveling tool as above, wherein, pressing plate is circular slab, offers groove respectively at the edge of pressing plate and between two adjacent adjusting rods.
Wind turbine gearbox flexible pin shaft conical ring measurement leveling tool as above, wherein, the first elastic component is compression spring.
Wind turbine gearbox flexible pin shaft conical ring measurement leveling tool as above, wherein, respective slot place is additionally provided with for measuring the groove position dial gauge to the vertical dimension of conical ring upper surface to be measured.
Wind turbine gearbox flexible pin shaft conical ring measurement leveling tool as above, wherein, dial gauge is fixed in the groove on the edge of pressing plate by connecting fixture block.
Wind turbine gearbox flexible pin shaft conical ring measurement leveling tool provided by the invention, by the setting of hold-down head and elastic component on adjusting rod and adjusting rod, ensure that in measurement process, the hold-down head of adjusting rod end is pressed on the end face to be grinding of conical ring all the time, and then, ensure that the accurate, reliable of measurement result, and simple in construction, it is easy to operation, improves measurement work efficiency.
Accompanying drawing explanation
Fig. 1 is the mounting structure schematic diagram between wind turbine gearbox flexible pin shaft and conical ring;
Fig. 2 is the instrumentation plan of wind turbine gearbox flexible pin shaft conical ring measurement leveling tool of the present invention;
Fig. 3 is wind turbine gearbox flexible pin shaft conical ring measurement leveling tool structural representation of the present invention;
Fig. 4 is the sectional view of the adjusting rod in Fig. 3.
Description of reference numerals:
101-end face to be grinding;102-sells;
103-planet carrier;104-axle;
105-convex annular is appeared;201-pressing plate;
202-installs through hole;203-adjusting rod;
204-elastic component;205-hold-down head;
206-locking nut;207-groove;
208-dial gauge;209-connects fixture block;
210-end face to be grinding;The contour post of 211-;
212a-sells;212b-axle;
212-Assembly of pin;213-conical ring.
Detailed description of the invention
Fig. 2 is the instrumentation plan of wind turbine gearbox flexible pin shaft conical ring measurement leveling tool of the present invention, and Fig. 3 is wind turbine gearbox flexible pin shaft conical ring measurement leveling tool structural representation of the present invention, and Fig. 4 is the sectional view of the adjusting rod in Fig. 3.In conjunction with Fig. 2 to Fig. 4, the wind turbine gearbox flexible pin shaft conical ring measurement leveling tool that the present embodiment provides, including: horizontally disposed pressing plate 201, pressing plate 201 center offers the installation through hole 202 for wearing planet bearing pin;Being fixedly installed the vertically extending adjusting rod of at least three 203 around through hole 202 respectively on pressing plate 201 and installing, at least three adjusting rod 203 is all equal to the distance installing through hole 202 center, and the distance of adjacent two adjusting rods 203 is equal;The end of adjusting rod 203 is provided with the hold-down head 205 for supporting on the end face to be grinding 210 of conical ring 213, and hold-down head 205 can move along adjusting rod 203 towards pressing plate 201;Being arranged with an elastic component 204 on adjusting rod 203, the two ends of elastic component 204 are supported respectively on pressing plate 201 and hold-down head 205.
Specifically, this pressing plate 201 offering installation through hole 202, the size installing the aperture of through hole 202 can be that the diameter than the pin 212a in Assembly of pin 212 is bigger, and wherein, Assembly of pin 212 is made up of pin 212a and axle 212b;The adjusting rod 203 that can wear at least three, vertically extend around through hole 202 is being installed, and at least three adjusting rod 203 lays respectively at each apex of same regular polygon, adjusting rod 203 is arranged with elastic component 204, the end of adjusting rod 203 is provided with hold-down head 205, and hold-down head 205 can move along adjusting rod 203 towards pressing plate 201.
Preferably, this pressing plate 201 can be circular slab, offers groove 207 respectively at the edge of pressing plate 201 and between two adjacent adjusting rods 203.The shape of pressing plate 201 is not limited by the present embodiment.
Preferably, the sum of adjusting rod 203 and hold-down head 205 all can respectively four, and certainly, the sum of adjusting rod 203 and hold-down head 205 is it can also be provided that three or five, and the present embodiment is not limited thereto.
Further, pressing plate 201 can being offered four tapped through holes, the top of four adjusting rods 203 is bolted in four tapped through holes respectively and runs through pressing plate 201, and is fastened on pressing plate 201 by adjusting rod 203 by the nut on the top of the adjusting rod 203 that is spirally connected.
Specifically, the distance between adjacent two tapped through holes is equal, thus four adjusting rods 203 can be distributed uniformly and be fixed on pressing plate 201, and by being spirally connected the locking nut 206 on adjusting rod 203 top, makes what adjusting rod 203 more fastened to be fixed on pressing plate 201.The present embodiment is not limiting as the fixing connected mode between adjusting rod 203 and pressing plate 201, in other embodiments, for instance, it is possible to it is by interference fit, adjusting rod 203 and pressing plate 201 are assembled together.
Preferably, above-mentioned elastic component 204 can be compression spring.After locking due to locking nut 206, pressing plate 201 can be pressed downward against, make pressing plate 201 and convex annular appear laminating closely, and then make compression spring can be in compressive state at the beginning, but be not compressed to compression limit.One end owing to compressing spring withstands on pressing plate 201, and the other end withstands on hold-down head 205, when compressing spring and being in compressive state, it is possible to 205 1 downward power of hold-down head, so that hold-down head 205 can be supported on the end face to be grinding 210 of conical ring 213.
The wind turbine gearbox flexible pin shaft conical ring 213 measurement leveling tool that the present embodiment provides is when carrying out leveling to conical ring 213, first conical ring 213 set is set on Assembly of pin 212, then wind turbine gearbox flexible pin shaft conical ring 213 measurement leveling tool set is set on Assembly of pin 212, the hold-down head 205 of adjusting rod 203 end can be supported on the end face to be grinding 210 of conical ring 213, owing to adjusting rod 203 is uniformly distributed, and elastic component 204 meeting being set on adjusting rod 203 apply a downward power to hold-down head 205, thus conical ring 213 can be made to be substantially at level, by reading the registration of the dial gauge 208 being fixed in two grooves 207 relative on pressing plate 201 edge, can determine whether whether conical ring 213 is in level, if conical ring 213 is not in level, need conical ring 213 is finely tuned, by higher while the instrument of use clouting gently, read the registration of relative two piece dial gauge 208 again, until conical ring 213 is in level.
From the foregoing, the wind turbine gearbox flexible pin shaft conical ring measurement leveling tool that the present embodiment provides, by the setting of hold-down head and elastic component on adjusting rod and adjusting rod, ensure that the accurate, reliable of measurement result, and simple in construction, it is easy to operation, improves measurement work efficiency.
Further, above-mentioned respective slot 207 place is additionally provided with for measuring groove 207 position dial gauge 208 to the vertical dimension of the end face to be grinding 210 of conical ring 213.Alternatively, dial gauge 208 is fixed in the groove 207 on the edge of pressing plate 201 by connecting fixture block 209.
Specifically, dial gauge 208 is used for facilitating staff whether to observe conical ring to be measured 213 already at level.Staff is before measuring conical ring 213, by reading the registration of relative two piece dial gauge 208 and calculating the difference between the two registration, if this difference is less than or equal to 0.05mm, then illustrates that conical ring 213 is horizontal, and meets design requirement;If this difference is more than 0.05mm, illustrate that conical ring 213 is not on horizontal level, for meeting design requirement, it is necessary to again finely tune, so that conical ring 213 is in level.In the present embodiment, if the curtailment measuring bar of dial gauge 208 is so that measuring the end face to be grinding 210 of head contact conical ring 213, four contour posts 211 can also be placed between head and the end face to be grinding 210 of conical ring 213 measuring of dial gauge 208, the head of measuring making dial gauge 208 is against the upper surface of contour post 211, thus shortening the end face to be grinding 210 of conical ring 213 and the distance measured between head of dial gauge 208.
Last it is noted that various embodiments above is only in order to illustrate technical scheme, it is not intended to limit;Although the present invention being described in detail with reference to foregoing embodiments, it will be understood by those within the art that: the technical scheme described in foregoing embodiments still can be modified by it, or wherein some or all of technical characteristic is carried out equivalent replacement;And these amendments or replacement, do not make the essence of appropriate technical solution depart from the scope of various embodiments of the present invention technical scheme.

Claims (5)

1. a wind turbine gearbox flexible pin shaft conical ring measurement leveling tool, it is characterised in that including: horizontally disposed pressing plate, described pressing plate center offers the installation through hole for wearing planet bearing pin;Being fixedly installed, on described pressing plate and around described installation through hole, the adjusting rod that at least three is vertically extending respectively, adjusting rod described at least three is all equal to the distance at described installation through hole center, and the distance of adjacent two described adjusting rods is equal;The end of described adjusting rod is provided with the hold-down head on the end face to be grinding for supporting conical ring, and described hold-down head can move along described adjusting rod towards described pressing plate;Being arranged with an elastic component on described adjusting rod, the two ends of described elastic component are supported respectively on described pressing plate and described hold-down head;
Described pressing plate is circular slab, offers groove respectively at the edge of described pressing plate and between two adjacent described adjusting rods;
Corresponding described groove is additionally provided with for measuring the described groove position dial gauge to the vertical dimension of the end face to be grinding of described conical ring.
2. wind turbine gearbox flexible pin shaft conical ring measurement leveling tool according to claim 1, it is characterised in that the sum of described adjusting rod and hold-down head is four.
3. wind turbine gearbox flexible pin shaft conical ring measurement leveling tool according to claim 2, it is characterized in that, described pressing plate offers four tapped through holes, the top of four described adjusting rods is bolted in four described tapped through holes respectively and runs through described pressing plate, and is fastened on described pressing plate by described adjusting rod by the nut on the top of the described adjusting rod that is spirally connected.
4. according to the arbitrary described wind turbine gearbox flexible pin shaft conical ring measurement leveling tool of claims 1 to 3, it is characterised in that described elastic component is compression spring.
5. wind turbine gearbox flexible pin shaft conical ring measurement leveling tool according to claim 1, it is characterised in that described dial gauge is fixed in the described groove on the edge of described pressing plate by connecting fixture block.
CN201210496965.5A 2012-11-28 2012-11-28 Wind turbine gearbox flexible pin shaft conical ring measurement leveling tool Active CN103851985B (en)

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CN103851985B true CN103851985B (en) 2016-06-29

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105806271B (en) * 2016-05-13 2018-08-17 苏州含光微纳科技有限公司 A kind of devices and methods therefor of quick adjustment tool heads and the workpiece depth of parallelism
CN106239275B (en) * 2016-08-26 2018-09-18 苏州含光微纳科技有限公司 A kind of Simple fast automatic levelling device and method for Ultrasonic machining platform
CN113806676B (en) * 2021-08-25 2023-11-24 明阳智慧能源集团股份公司 Method and system for correcting and checking flexible pin planetary transmission gear of wind power gear box

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Publication number Priority date Publication date Assignee Title
CN1563880A (en) * 2004-04-22 2005-01-12 刘红艳 Jumping measuring tool having end facing to reference hole
CN201247036Y (en) * 2008-07-10 2009-05-27 中国北车集团大同电力机车有限责任公司 Apparatus for measuring railway locomotive rolling bearing axial play
CN201613690U (en) * 2010-02-03 2010-10-27 连云港鹰游纺机有限责任公司 Guide belt pressing device for magnetic rod type flat screen printing machine
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CN203100647U (en) * 2012-11-28 2013-07-31 北京南口轨道交通机械有限责任公司 Leveling tool for measuring cone ring of flexible pin of wind power gear box

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JP5040540B2 (en) * 2007-09-07 2012-10-03 日本精工株式会社 Bearing measuring method and apparatus

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1563880A (en) * 2004-04-22 2005-01-12 刘红艳 Jumping measuring tool having end facing to reference hole
CN201247036Y (en) * 2008-07-10 2009-05-27 中国北车集团大同电力机车有限责任公司 Apparatus for measuring railway locomotive rolling bearing axial play
CN201613690U (en) * 2010-02-03 2010-10-27 连云港鹰游纺机有限责任公司 Guide belt pressing device for magnetic rod type flat screen printing machine
CN201828232U (en) * 2010-10-26 2011-05-11 常德东鼎动力机械有限公司 Check tool for thrust surface of cylinder body
CN203100647U (en) * 2012-11-28 2013-07-31 北京南口轨道交通机械有限责任公司 Leveling tool for measuring cone ring of flexible pin of wind power gear box

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Address after: 102202 Beijing city Changping District South Town Road North South Town West No. 584 No. 585

Patentee after: Beijing Zhongche Nankow Machinery Co. Ltd.

Address before: 102202 Beijing city Changping District town of South Road North

Patentee before: Beijing NanKou Railway Transit Machinery Co., Ltd.