CN103851601A - Lamp and its liquid cooling device - Google Patents
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- CN103851601A CN103851601A CN201210506842.5A CN201210506842A CN103851601A CN 103851601 A CN103851601 A CN 103851601A CN 201210506842 A CN201210506842 A CN 201210506842A CN 103851601 A CN103851601 A CN 103851601A
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- 238000001816 cooling Methods 0.000 title claims abstract description 42
- 239000007788 liquid Substances 0.000 title description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 61
- 238000007789 sealing Methods 0.000 claims description 13
- 238000000926 separation method Methods 0.000 claims 1
- 238000005192 partition Methods 0.000 abstract description 31
- 230000017525 heat dissipation Effects 0.000 abstract description 21
- 241000258971 Brachiopoda Species 0.000 abstract description 4
- 239000000110 cooling liquid Substances 0.000 description 8
- 239000002826 coolant Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及灯具散热技术领域,尤其涉及一种灯具液冷散热装置及采用该散热装置的灯具。The invention relates to the technical field of heat dissipation of lamps, in particular to a liquid cooling heat dissipation device for a lamp and a lamp using the heat dissipation device.
背景技术Background technique
许多场合需要用到装有大功率光源的灯具,大功率光源的发热量大,而这类灯具内通常安装有电路板和电子元件,若灯具内的局部温度过高,则容易导致光源、电路板或电子元件烧坏,因此,灯具内部的散热能力尤为重要。现有技术中,大部分灯具仅仅是依靠灯壳将热量传递至温度较低的部位,这种方式散热速度慢,热量无法及时传递出去,容易导致光源、电路板或电子元件烧坏,而且这种方式会造成灯壳的热量分布不均,长期局部热胀冷缩容易导致灯壳龟裂。有些灯具虽然安装有散热装置,但这些散热装置结构复杂、零部件多,不易于安装和拆卸。Many occasions require the use of lamps equipped with high-power light sources. High-power light sources generate a lot of heat, and circuit boards and electronic components are usually installed in such lamps. The board or electronic components are burned out, so the heat dissipation capability inside the lamp is particularly important. In the prior art, most lamps only rely on the lamp housing to transfer heat to the lower temperature part. This way of heat dissipation is slow, and the heat cannot be transferred out in time, which may easily cause the light source, circuit board or electronic components to burn out, and this This method will cause uneven heat distribution of the lamp housing, and long-term local thermal expansion and contraction may easily lead to cracking of the lamp housing. Although some lamps are equipped with cooling devices, these cooling devices have complex structures and many parts, which are not easy to install and disassemble.
发明内容Contents of the invention
本发明的目的在于克服现有技术之缺陷,提供了一种结构简单、散热效率高、易于拆装的灯具液冷散热装置。The object of the present invention is to overcome the defects of the prior art, and provide a liquid-cooled heat dissipation device for lamps with simple structure, high heat dissipation efficiency and easy disassembly.
本发明是这样实现的,一种灯具液冷散热装置,包括具有一开口的灯壳和光源,设置一隔板将所述灯壳内部分隔为封闭的第一腔室和具有一开口的第二腔室,所述光源置于所述第二腔室内并安装于所述隔板上;该灯具液冷散热装置还包括水冷块、换热器、水箱、水泵以及水管,所述水冷块置于所述第一腔室内并安装于所述隔板上,所述换热器和所述水箱分别安装于所述第一腔室的内壁上,所述水泵安装于所述水箱上,所述水管穿越所述水冷块及所述换热器,其两端接于所述水箱上。The present invention is achieved in this way. A lamp liquid cooling device includes a lamp housing with an opening and a light source, and a partition is provided to divide the inside of the lamp housing into a closed first chamber and a second chamber with an opening. chamber, the light source is placed in the second chamber and installed on the partition; the liquid cooling device for the lamp also includes a water cooling block, a heat exchanger, a water tank, a water pump and a water pipe, and the water cooling block is placed The first chamber is installed on the partition plate, the heat exchanger and the water tank are respectively installed on the inner wall of the first chamber, the water pump is installed on the water tank, and the water pipe It passes through the water cooling block and the heat exchanger, and its two ends are connected to the water tank.
进一步地,所述换热器上设有风扇。Further, a fan is provided on the heat exchanger.
进一步地,所述隔板与所述灯壳一体成型,所述第一腔室通过设置一后盖形成封闭的腔体,所述换热器安装于所述后盖上。Further, the baffle is integrally formed with the lamp housing, the first chamber forms a closed cavity by setting a back cover, and the heat exchanger is installed on the back cover.
进一步地,所述隔板通过紧固件安装于所述灯壳内。Further, the partition plate is installed in the lamp housing through fasteners.
更进一步地,所述第一腔室通过设置一后盖形成封闭的腔体,所述换热器安装于所述后盖上。Furthermore, the first chamber forms a closed cavity by setting a rear cover, and the heat exchanger is installed on the rear cover.
具体地,所述换热器设有散热翅片。Specifically, the heat exchanger is provided with cooling fins.
优选地,所述隔板上设有排气孔。Preferably, vent holes are provided on the separator.
本发明提供的灯具液冷散热装置具有下列技术效果:The lamp liquid cooling device provided by the present invention has the following technical effects:
1)本发明采用隔板将灯壳内部分隔为封闭的第一腔室和具有一开口的第二腔室,光源置于第二腔室内并安装于隔板上,水冷块及换热器和水箱分别安装于第一腔室内,通过水箱和水管装有冷却液,水泵为冷却液提供流动的动力。这样,光源所发出的热传递至隔板上,隔板将热传递至水冷块上,水冷块将热传递给水管内的冷却液,冷却液沿水管流动至换热器上,将热传递给换热器,换热器将热传递给第一腔室内壁,冷却液流回水箱再由水箱流出至水冷块,依此循环。由于冷却液的比热容大、流动速度快,因此可将光源所发出的热迅速地传递至热量不集中的部位。该装置零部件少,拆装容易。1) The present invention uses partitions to divide the interior of the lamp housing into a closed first chamber and a second chamber with an opening. The light source is placed in the second chamber and installed on the partition. The water cooling block and heat exchanger and The water tanks are respectively installed in the first chamber, the cooling liquid is installed through the water tanks and the water pipes, and the water pump provides flowing power for the cooling liquid. In this way, the heat from the light source is transferred to the separator, the separator transfers the heat to the water cooling block, the water cooling block transfers the heat to the cooling liquid in the water pipe, the cooling liquid flows along the water pipe to the heat exchanger, and transfers the heat to the heat exchanger. The heat exchanger and the heat exchanger transfer heat to the inner wall of the first chamber, and the coolant flows back to the water tank and then flows out from the water tank to the water cooling block, and so on. Due to the large specific heat capacity and fast flow speed of the cooling liquid, the heat emitted by the light source can be quickly transferred to the part where the heat is not concentrated. The device has few parts and is easy to assemble and disassemble.
2)换热器设置的风扇可加速散发换热器上的热量,将一部分热传递给空气,换热器上设置的散热翅片可进一步提高其散热性能;隔板设有排气孔贯通第一和第二腔室,可将膨胀的气体排入第二腔室,以缓解第一腔室内迅速增长的气体压强。2) The fan installed on the heat exchanger can accelerate the heat dissipation on the heat exchanger and transfer part of the heat to the air. The heat dissipation fins on the heat exchanger can further improve its heat dissipation performance; The first and second chambers can vent the expanding gas into the second chamber to relieve the rapidly increasing gas pressure in the first chamber.
3)隔板与灯壳的配合采用不同的方式,其与灯壳一体成型时,第一腔室通过加设后盖密封,这样通过开启后盖安装拆卸散热装置零部件;隔板与灯壳非一体成型时,可通过开启隔板更换散热装置的零部件;或在第一腔室加设后盖,通过开启隔板或后盖都可以对散热装置的零部件进行更换,这样可适合不同需要的灯具。3) Different methods are used for the cooperation between the partition and the lamp housing. When it is integrally formed with the lamp housing, the first chamber is sealed by adding a back cover, so that the components of the heat sink can be installed and disassembled by opening the back cover; the partition and the lamp housing When it is not integrally formed, the parts of the cooling device can be replaced by opening the partition; or a back cover is added to the first chamber, and the parts of the cooling device can be replaced by opening the partition or the back cover, which can be suitable for different Luminaires needed.
本发明还提供了一种灯具,包括反光杯、透光板及上述灯具液冷散热装置,所述反光杯安装于所述第二腔室内,所述光源位于所述反光杯内,所述透光板盖合于所述第二腔室的开口端。The present invention also provides a lamp, including a reflective cup, a light-transmitting plate, and the above-mentioned lamp liquid cooling device, the reflective cup is installed in the second chamber, the light source is located in the reflective cup, and the transparent The light board covers the open end of the second chamber.
进一步地,还包括中间镂空的前盖,所述前盖安装于所述第二腔室的开口端,所述反光杯的杯缘及透光板边缘夹设于所述灯壳与所述前盖之间。Further, it also includes a front cover hollowed out in the middle, the front cover is installed on the opening end of the second chamber, the edge of the reflective cup and the edge of the light-transmitting plate are sandwiched between the lamp housing and the front between covers.
更进一步地,所述透光板与所述灯壳之间夹设有密封圈,该密封圈具有U形槽,所述反光杯的杯缘嵌于密封圈的U形槽内。Furthermore, a sealing ring is interposed between the light-transmitting plate and the lamp housing, and the sealing ring has a U-shaped groove, and the edge of the reflector cup is embedded in the U-shaped groove of the sealing ring.
本发明提供的灯具具有下列技术效果:The lamp provided by the invention has the following technical effects:
1)该灯具采用了本发明提供的灯具液冷散热装置,其散热能力强,散热效果比仅用灯壳散热要优越,可选用大功率光源,不必担心因发热过大而烧坏光源或灯具内的电路板和电子元件。1) The lamp adopts the lamp liquid cooling device provided by the present invention, which has a strong heat dissipation capability, and the heat dissipation effect is superior to that of the lamp shell alone. A high-power light source can be selected, and there is no need to worry about burning out the light source or lamp due to excessive heat generation Circuit boards and electronic components inside.
2)该灯具采用中间镂空的前盖,将前盖安装于第二腔室的开口端,反光杯的杯缘及透光板边缘夹设于灯壳与前盖之间,这样,灯具可以使用前盖来固定安装反光杯和透光板,安装拆卸方便。透光板与灯壳之间夹设的密封圈能够起到防尘防水和防震的作用,防止灯具受到强烈振动时透光板破裂。2) The lamp adopts a hollow front cover in the middle, and the front cover is installed on the opening end of the second chamber. The front cover is used to fix the reflector and the light-transmitting plate, which is easy to install and disassemble. The sealing ring interposed between the light-transmitting plate and the lamp housing can play the role of dustproof, waterproof and shockproof, and prevent the light-transmitting plate from breaking when the lamp is subjected to strong vibration.
附图说明Description of drawings
图1为本发明实施例中采用了液冷散热装置的灯具示意图。FIG. 1 is a schematic diagram of a lamp using a liquid-cooled heat dissipation device in an embodiment of the present invention.
图2为图1中I的局部放大图。Fig. 2 is a partially enlarged view of I in Fig. 1 .
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
参见图1,本发明实施例提供了一种灯具液冷散热装置,包括具有一开口的灯壳1和光源2,设置一隔板11将所述灯壳1内部分隔为封闭的第一腔室12和具有一开口的第二腔室13,所述光源2置于所述第二腔室13内并安装于所述隔板11上;该灯具液冷散热装置还包括水冷块3、换热器4、水箱5、水泵51以及水管52,所述水冷块3置于所述第一腔室12内并安装于所述隔板11上,所述换热器4和所述水箱5分别安装于所述第一腔室12的内壁上,所述水泵51安装于所述水箱5上,所述水管52穿越所述水冷块3及所述换热器4,其两端接于所述水箱5上。水箱5和水管52装有冷却液,该散热装置工作时,水泵51为冷却液提供流动的动力,光源2所发出的热传递至隔板11上,隔板11将热传递至水冷块3上,水冷块3将热传递给水管52内的冷却液,冷却液沿水管52流动至换热器4上,将热传递给换热器4,换热器4将热传递给第一腔室内壁,冷却液流回水箱5再由水箱5流出至水冷块3,依此循环。由于冷却液的比热容大、流动速度快,因此可将光源2所发出的热迅速地传递至热量不集中的部位。其中,隔板11上的热亦有一部分直接传递给灯壳1,隔板11与灯壳1可选用导热性能较好的材料。Referring to Fig. 1, the embodiment of the present invention provides a liquid cooling device for lamps, including a
具体地,所述换热器4上设有风扇6,风扇6可加速散发换热器4上的热,将一部分热传递给空气,使换热器迅速降温。Specifically, the
灯壳1与隔板11的结构具有下列三种实施方式:The structure of the
实施例一:参见图1,本实施例中,所述隔板11与所述灯壳1一体成型,所述第一腔室12通过设置一后盖14形成封闭的腔体,所述换热器4安装于所述后盖14上。这种方式适用于可在灯具背后更换安装散热装置零部件的情况,开启后盖14即可更换安装散热装置的零部件。隔板11与灯壳1一体成型,隔板11上的热更易于传递给灯壳1,有利于热的快速散发。Embodiment 1: Referring to FIG. 1 , in this embodiment, the
实施例二:参见图1,本实施例中,所述隔板11通过紧固件安装于所述灯壳1内,该实施方式中的灯壳尾端密封而不设后盖,通过开启隔板11更换散热装置的零部件,这种灯具适用于不可在后端更换零部件的情况,例如,嵌于墙体内或者尾端置于水中的灯具。Embodiment 2: Referring to FIG. 1 , in this embodiment, the
实施例三:参见图1,本实施例中,所述隔板11通过紧固件安装于所述灯壳1内,所述第一腔室12通过设置一后盖14形成封闭的腔体,所述换热器4安装于所述后盖14上。该实施方式既可在灯壳尾端更换散热装置零部件,又可开启隔板11更换散热装置零部件,适用于不同需要的灯具。Embodiment 3: Referring to FIG. 1 , in this embodiment, the
上述灯壳1与隔板11结构的三种实施方式中,所述隔板11还可设有排气孔111。第一腔室12内的空气会吸热膨胀,导致腔室内的压强加大,若压强过大,有可能导致灯壳被胀裂,同时,若第一腔室12内的热量太多而又得不到适当的外排,则容易导致水泵51温度过高而烧坏。隔板11上开设贯通第一腔室12和第二腔室13的排气孔111可将膨胀的气体排入第二腔室13,以缓解第一腔室12内迅速增长的气体压强。In the above three embodiments of the structure of the
进一步地,本发明的实施例中,所述换热器4还设有多个排列的散热翅片41,于换热器4基体上向外延伸形成,散热翅片41可进一步提高其散热性能。Further, in the embodiment of the present invention, the
参见图1,本发明实施例还提供了一种灯具,包括反光杯7、透光板8及上述灯具液冷散热装置,所述反光杯7安装于所述第二腔室13内,所述光源2位于所述反光杯7内,所述透光板8盖合于所述第二腔室13的开口端。该灯具散热能力强,可选用大功率光源,不必担心因发热过大而烧坏光源或灯具内的电路板和电子元件。Referring to Fig. 1, the embodiment of the present invention also provides a lamp, including a
具体地,该灯具还包括中间镂空的前盖15,所述前盖15安装于所述第二腔室13的开口端,所述反光杯7的杯缘71及透光板8边缘夹设于所述灯壳1与所述前盖15之间。该灯具可以使用前盖15固定安装反光杯7和透光板8,其安装拆卸方便。Specifically, the lamp also includes a
具体地,所述透光板8与所述灯壳1之间夹设有密封圈9,所述反光杯7的杯缘71嵌于密封圈9内。密封圈9起到防尘防水和防震的作用,防止灯具受到强烈振动时透光板8破裂。Specifically, a sealing
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换或改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Any modification, equivalent replacement or improvement made within the spirit and principles of the present invention shall be included in the protection of the present invention. within range.
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| CN107893912A (en) * | 2017-10-23 | 2018-04-10 | 郭峰 | A kind of LED lamp panel conductive structure |
| CN108253352A (en) * | 2018-02-08 | 2018-07-06 | 广州高浪电子科技有限公司 | A kind of water-cooling lamp bead plate |
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| CN112178588A (en) * | 2020-11-06 | 2021-01-05 | 江苏师范大学 | High-protection high-temperature-resistant special automobile tail lamp |
| US10935230B2 (en) | 2018-09-05 | 2021-03-02 | Shenzhen Aurora Technology Co., Ltd | Luminaire |
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| CN104390193B (en) * | 2014-11-14 | 2015-11-18 | 四川领创宝岩电子科技有限公司 | A kind of industrial illuminating lamp lampshade |
| CN104390193A (en) * | 2014-11-14 | 2015-03-04 | 四川领创宝岩电子科技有限公司 | Lampshade of industrial lighting lamp |
| CN105114919B (en) * | 2015-08-11 | 2018-02-13 | 电子科技大学 | It is a kind of using paraffin and the heat abstractor of water cooling |
| CN105114919A (en) * | 2015-08-11 | 2015-12-02 | 电子科技大学 | Heat dissipating device adopting paraffin and water cooling |
| CN105508883B (en) * | 2015-12-12 | 2018-08-03 | 重庆信德电子有限公司 | Device for LED light heat dissipation |
| CN105736973A (en) * | 2016-01-29 | 2016-07-06 | 东莞市闻誉实业有限公司 | Liquid Cooled LED Lighting Fixtures |
| CN105674074A (en) * | 2016-01-29 | 2016-06-15 | 东莞市闻誉实业有限公司 | lighting device |
| CN105953607A (en) * | 2016-06-28 | 2016-09-21 | 太仓市兴港金属材料有限公司 | Water-cooled radiator |
| CN107893912A (en) * | 2017-10-23 | 2018-04-10 | 郭峰 | A kind of LED lamp panel conductive structure |
| CN107830450A (en) * | 2017-11-09 | 2018-03-23 | 徐州赛欧电子科技有限公司 | A kind of liquid-circulating heat radiation type LED of high heat dispersion |
| CN107830419A (en) * | 2017-11-09 | 2018-03-23 | 徐州赛欧电子科技有限公司 | A kind of adjustable liquid-circulating heat radiation type LED of radiating subassembly |
| CN107883211A (en) * | 2017-12-20 | 2018-04-06 | 黄山市聚亮点照明科技有限公司 | A kind of LED lamp structure |
| CN107883211B (en) * | 2017-12-20 | 2020-11-20 | 绍兴市柯桥区欣飞科技有限公司 | An LED light structure |
| CN108253352A (en) * | 2018-02-08 | 2018-07-06 | 广州高浪电子科技有限公司 | A kind of water-cooling lamp bead plate |
| WO2019153678A1 (en) * | 2018-02-08 | 2019-08-15 | 广州高浪电子科技有限公司 | Water-cooled heat dissipation lamp bead board |
| CN109000178A (en) * | 2018-09-05 | 2018-12-14 | 深圳北极之光科技有限公司 | Lamps and lanterns |
| WO2020048053A1 (en) * | 2018-09-05 | 2020-03-12 | 深圳北极之光科技有限公司 | Light fixture |
| US10935230B2 (en) | 2018-09-05 | 2021-03-02 | Shenzhen Aurora Technology Co., Ltd | Luminaire |
| CN112178588A (en) * | 2020-11-06 | 2021-01-05 | 江苏师范大学 | High-protection high-temperature-resistant special automobile tail lamp |
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Application publication date: 20140611 |