CN103833739A - Calcium-zinc composite heat stabilizer and preparation method and application thereof - Google Patents
Calcium-zinc composite heat stabilizer and preparation method and application thereof Download PDFInfo
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- CN103833739A CN103833739A CN201410031721.9A CN201410031721A CN103833739A CN 103833739 A CN103833739 A CN 103833739A CN 201410031721 A CN201410031721 A CN 201410031721A CN 103833739 A CN103833739 A CN 103833739A
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D405/00—Heterocyclic compounds containing both one or more hetero rings having oxygen atoms as the only ring hetero atoms, and one or more rings having nitrogen as the only ring hetero atom
- C07D405/14—Heterocyclic compounds containing both one or more hetero rings having oxygen atoms as the only ring hetero atoms, and one or more rings having nitrogen as the only ring hetero atom containing three or more hetero rings
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D251/00—Heterocyclic compounds containing 1,3,5-triazine rings
- C07D251/02—Heterocyclic compounds containing 1,3,5-triazine rings not condensed with other rings
- C07D251/12—Heterocyclic compounds containing 1,3,5-triazine rings not condensed with other rings having three double bonds between ring members or between ring members and non-ring members
- C07D251/26—Heterocyclic compounds containing 1,3,5-triazine rings not condensed with other rings having three double bonds between ring members or between ring members and non-ring members with only hetero atoms directly attached to ring carbon atoms
- C07D251/30—Only oxygen atoms
- C07D251/32—Cyanuric acid; Isocyanuric acid
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
- C08K5/3467—Heterocyclic compounds having nitrogen in the ring having more than two nitrogen atoms in the ring
- C08K5/3477—Six-membered rings
- C08K5/3492—Triazines
- C08K5/34928—Salts
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Abstract
The invention discloses a calcium-zinc composite heat stabilizer designed on the basis of novel organic acid zinc, which is composed of the following raw materials in parts by mass: 30-65 parts of organic acid zinc, 25-70 parts of calcium stearate, 5-10 parts of epoxy compound, 6-12 parts of urea derivative, 3-9 parts of phosphite ester compound, 5-12 parts of polyol monoester compound, 4-8 parts of beta-diketone and 5-10 parts of C12-C18 long-chain fatty acid; the calcium-zinc composite heat stabilizer disclosed by the invention is simple in preparation process and excellent in heat stability, and can be widely applied to the field of PVC processing.
Description
(1) technical field
The invention belongs to field of high polymer material processing, be specifically related to a kind of good calcium-zinc heat stabilizer of thermal stability designing on novel organic acid zinc-base plinth, and preparation method thereof with application in polyvinyl chloride manufacture field.
(2) background technology
Polyvinyl chloride (PVC) is most widely used thermoplastic resin, is also second-biggest-in-the-world resins for universal use, and its output is only second to polyethylene.PVC has good mechanicalness, erosion resistance and anti chemical properties, and there is good insulating, difficult combustion and transparent advantages of higher, can be widely used in the fields such as Industrial buildings, agricultural, packing, electronics, weaving, daily necessities, aviation, machinery, transportation and government utility.But PVC thermal stability is poor, adds and must add man-hour thermo-stabilizer to prevent its degraded.At present conventional PVC stablizer has lead salts, organic tin, metal soap, organic stabilizer etc., this wherein lead salts because poisonous, have pollution to be gradually prohibited from using to environment; Although and organic tin thermo-stabilizer is effective, price, have the shortcomings such as peculiar smell also greatly to limit its popularization; Organic stabilizer is because stabilising effect is poor, cannot use separately, can only be used as auxiliary stabilizer.Calcium-zinc stabilizer is the generally acknowledged nontoxic pollution-free of current PVC processing industry, stablizer most with prospects as the most frequently used metal soap stablizer.
But traditional but can not meet application demand take Zinic stearas and calcium stearate as the thermal stability of the calcium-zinc stabilizer of main stabilizer, the shortcoming of this class stablizer is long term thermal stablizer weak effect, zinc easily occurs and burn.Although can be by adding the auxiliary stabilizers such as polyvalent alcohol, organophosphite, beta-diketon class, polynary ester class, sulfocompound, hydrotalcite, zeolites to improve its stabilising effect, effect is still limited, causes its range of application narrower.
The present invention is directed to above-mentioned technical barrier, utilize the green synthesis process of water as solvent, introduce and there is certain thermally-stabilised function and can suppress the organic acid (I) that zinc burns, synthesized novel organic acid zinc; And studied the synergy of the stablizers such as this organic acid zinc and calcium stearate, beta-diketon, epoxy compounds, polyvalent alcohol, uridylic, design and develop efficiently, the compound calcium-zinc stabilizer of organic acid zinc-base cheaply.
(3) summary of the invention
In order to solve the not good shortcoming of existing calcium-zinc composite stabilizer stability, the invention provides a kind of new calcium-Zn composite heat stabilizer, for PVC manufacture field.
To achieve these goals, the present invention adopts following technical scheme:
First the present invention provides a kind of organic acid zinc, and described organic acid zinc is made by the raw material of following mass parts: 12.3~56.8 parts of organic acids, 100~150 parts, water shown in 21.9~143.5 parts of metallic zinc compounds, formula (I); Described organic acid zinc makes as follows: all raw materials are placed in to reactor, uniform stirring, back flow reaction 2~5 hours, in reaction process, dripping alkaline solution makes pH value maintain 6~9, in the time that reaction no longer produces precipitation, be reaction and finish, be then cooled to room temperature, filter, filter cake distilled water wash, obtains described organic acid zinc after being dried;
In formula (I), X is oxygen or sulphur; R
1, R
2, R
3be the alkyl of H, C1~C6, the thiazolinyl of C1~C6, epoxy alkyl, phenyl or the hydroxybenzyl of C1~C6 independently of one another.
Organic acid zinc of the present invention, wherein said metallic zinc compound is the one in zinc oxide, zinc acetate, zinc nitrate, zinc sulfate or zinc chloride, or the one in their hydrates separately.
The preparation method of organic acid zinc of the present invention, wherein said alkaline solution is selected from aqueous sodium hydroxide solution, the aqueous sodium carbonate of 10wt%~20wt% or the sodium bicarbonate aqueous solution of 10wt%~20wt% that concentration is 10wt%~20wt%.
Organic acid zinc of the present invention preferably makes as follows: get 12.3~56.8 parts of organic acids, 100~150 parts, water shown in 21.9~143.5 parts of metallic zinc compounds, formula (I), in formula (I), X is oxygen or sulphur; R
1, R
2, R
3be the alkyl of H, C1~C6, the thiazolinyl of C1~C6, epoxy alkyl, phenyl or the hydroxybenzyl of C1~C6 independently of one another; All raw materials are placed in to reactor, uniform stirring, back flow reaction 2~5 hours, in reaction process, dripping alkaline solution makes pH value maintain 6~9, in the time that reaction no longer produces precipitation, be reaction and finish, be then cooled to room temperature, filter, filter cake distilled water wash, obtains described organic acid zinc after being dried; Described metallic zinc compound is the one in zinc oxide, zinc acetate, zinc nitrate, zinc sulfate or zinc chloride, or the one in their hydrates separately; Described alkaline solution is selected from aqueous sodium hydroxide solution, the aqueous sodium carbonate of 10wt%~20wt% or the sodium bicarbonate aqueous solution of 10wt%~20wt% that concentration is 10wt%~20wt%.
The present invention also provides a kind of calcium-Zn composite heat stabilizer containing organic acid zinc of the present invention, and described calcium-Zn composite heat stabilizer is made up of the raw material of following quality proportioning: 30~65 parts, organic acid zinc, 25~70 parts of calcium stearates, 5~10 parts of epoxy compoundss, 6~12 parts of urea derivativess, 3~9 parts of phosphite ester compounds, 5~12 parts of polyol monoesters compounds, 4~8 parts of beta-diketons, 5~10 parts of C12~C18 longer chain fatty acids; Described epoxy compounds is epoxy soybean oil, epoxy Trisun Oil R 80 or epoxy aliphatic acid methyl ester; Described urea derivatives is 6-amino uracil, wallantoin, vitamin B13 or phenylurea; Described phosphite ester compound is phosphorous acid benzene di-isooctyl, trisnonyl phenyl phosphite or phosphorous acid hexichol isodecyl ester; Described polyol monoesters compounds is the monoesters that polyvalent alcohol and C8~C18 longer chain fatty acid generation esterification generate, and described polyvalent alcohol is tetramethylolmethane, dipentaerythritol, glycerol or Sorbitol Powder; Preferably described polyol monoesters compounds is pentaerythritol monostearate, pentaerythritol monooleate, Sorbitol Powder monostearate or dipentaerythritol monostearate; Described beta-diketon is stearoyl benzoyl methane or diphenylpropane-1,3-dione(DPPO).
Further, calcium-Zn composite heat stabilizer of the present invention is made up of the raw material of following quality proportioning: 5~10 parts of 30~65 parts, organic acid zinc, 25~70 parts of calcium stearates, 5~10 parts of epoxy soybean oils, 6~12 parts of 6-amino uracils, 3~9 parts of trisnonyl phenyl phosphites, 5~12 parts of pentaerythritol monostearates, 4~8 parts of diphenylpropane-1,3-dione(DPPO)s and stearic acid.
Further again, calcium-Zn composite heat stabilizer of the present invention is made up of the raw material of following quality proportioning: 6~8 parts of 50~60 parts, organic acid zinc, 40~50 parts of calcium stearates, 5~6 parts of epoxy soybean oils, 6~8 parts of 6-amino uracils, 4~6 parts of trisnonyl phenyl phosphites, 10~12 parts of pentaerythritol monostearates, 4~6 parts of diphenylpropane-1,3-dione(DPPO)s and stearic acid.
Concrete, optimum, calcium-Zn composite heat stabilizer of the present invention is made up of the raw material of following quality proportioning: 6 parts of 60 parts, organic acid zinc, 40 parts of calcium stearates, 5 parts of epoxy soybean oils, 8 parts of 6-amino uracils, 5 parts of trisnonyl phenyl phosphites, 10 parts of pentaerythritol monostearates, 4 parts of diphenylpropane-1,3-dione(DPPO)s and stearic acid.
Calcium-Zn composite heat stabilizer of the present invention is prepared as follows: according to the quality proportioning of each raw material, organic acid zinc, calcium stearate, epoxy compounds, urea derivatives, phosphite ester compound, polyol monoesters compounds, beta-diketon and C12~C18 longer chain fatty acid are dropped into high mixer, stir and be warming up to 80~120 ℃, maintain speed 40~80r/min, stir 10~30min, obtain composite calcium zinc thermo-stabilizer.
Calcium-Zn composite heat stabilizer of the present invention can be applicable to PVC manufacture field, and the quality consumption proportion of described calcium-Zn composite heat stabilizer and PVC is 1~5:100.
Compared with prior art, the present invention has following beneficial effect:
1, the technique of the synthetic organic acid zinc of the present invention is simple, water is cooked solvent and without catalyzer, process energy consumption than traditional synthetic fatty acid zinc salt is low, step is few and pollution-free, reduces the cost of product, is more conducive to applying of calcium-zinc composite stabilizer of the present invention.
2, the present invention has good thermostable effect for the synthesis of the organic acid of zinc salt itself, and there is complexing zinc chloride and suppress the function that zinc burns, synthetic organic acid zinc has more efficient stabilization function with respect to common fatty acid zinc salt thus, and zinc burns phenomenon to postpone greatly.
3, when the present invention's urea derivatives auxiliary stabilizer used uses separately, also have and stablize effect preferably, also possess the ability of complexing zinc chloride simultaneously, particularly outstanding with the composite Use Limitation fruit of synthetic organic acid zinc of the present invention.
4, the function that polyvalent alcohol burns because of its complexing zinc chloride inhibition zinc, thus be used for calcium-zinc stabilizer as auxiliary stabilizer.But polyvalent alcohol and PVC consistency are poor, easily separate out and affect the use of PVC goods.The present invention's polyol monoesters used not only has multiple hydroxyls and has retained and suppress the function that zinc burns, and also has chain alkyl and PVC has excellent compatibility, has guaranteed that product has expanded product use range efficiently simultaneously.
(4) embodiment
Below by embodiment, technical scheme of the present invention is further described in detail, but protection scope of the present invention is not limited to this.
Embodiment 1~4:
Two water zinc acetate 21.9g, two (epoxypropyl) chlorinated isocyanurates 48.2g, water 150g are placed in to reactor, uniform stirring, back flow reaction 2 hours.In reaction process, drip mass concentration and be the pH that 10% sodium hydroxide solution regulates reaction mixture, make pH maintain 7.After reaction finishes, be cooled to room temperature, filter, distilled water wash for filter cake (200mL × 3), puts into convection oven, is drying to obtain product two (epoxypropyl) chlorinated isocyanurates zinc at 100 ℃.By two (epoxypropyl) the chlorinated isocyanurates zinc making and calcium stearate, various auxiliary stabilizer, feed intake by formula rate, and be uniformly mixed in high-speed mixer, stir and be warming up to 100 ℃, stirring velocity 60r/min, after stirring 10min, make composite calcium-zinc heat stabilizer of the present invention, the charging capacity of concrete each raw material is in table 1.
The raw material charging capacity of table 1 embodiment 1~4 composite calcium-zinc heat stabilizer
Raw material | Embodiment 1 | Embodiment 2 | Embodiment 3 | Embodiment 4 |
Two (epoxypropyl) chlorinated isocyanurates zinc | 50g | 55g | 60g | 65g |
Calcium stearate | 50g | 45g | 40g | 35g |
Vitamin B13 | 6g | 12g | 6g | 12g |
Epoxy soybean oil | 8g | 8g | 8g | 8g |
Triphenyl phosphite | 5g | 5g | 5g | 5g |
Diphenylpropane-1,3-dione(DPPO) | 4g | 4g | 4g | 4g |
Tetramethylolmethane stearate monoesters | 8g | 8g | 12g | 12g |
Stearic acid | 5g | 5g | 5g | 5g |
Get the each 4g of stablizer of above-described embodiment 1~4 preparation, separately respectively with 100gPVC resin (SG-5), 30 parts of calcium carbonate, 2g lubricant are even in high-speed mixer and mixing, and 180 ℃ of roller temperature, on roll spacing 1mm double roll mill, plasticate in flakes, then pelletizing is filled in test tube, aging in 180 ℃ of oil baths, then measure static heat stability energy according to standard GB/T/D917.1-2002 congo red method, record heat-stable time, the results are shown in Table 2.
The heat-stable time of table 2 embodiment 1~4 and comparative example
Group | Heat-stable time (min) |
Embodiment 1 | 75.3 |
Embodiment 2 | 79.2 |
Embodiment 3 | 81.6 |
Embodiment 4 | 83.5 |
Comparative example | 72.3 |
Embodiment 5~8:
Zinc Sulphate Heptahydrate 143.5g, cyanuric acid 38.7g, water 150g are placed in to reactor, uniform stirring, back flow reaction 2 hours.In reaction way, drip mass concentration and be the pH that 10% sodium hydroxide solution regulates reaction mixture, make pH maintain 9.After reaction finishes, be cooled to room temperature, filter, distilled water wash for filter cake (300mL × 3), puts into convection oven, the dry product alkali formula cyanuric acid zinc that obtains for 2 hours at 120 ℃.By the alkali formula cyanuric acid zinc making and calcium stearate, various auxiliary stabilizer, feed intake by formula rate, and be uniformly mixed in high-speed mixer, stirring is warming up to 100 ℃, stirring velocity 60r/min, after stirring 10min, make the composite calcium-zinc heat stabilizer the present invention relates to, the charging capacity of concrete each raw material is in table 3.
The raw material charging capacity of table 3 embodiment 5~8 composite calciums-zinc heat stabilizer
Raw material | Embodiment 5 | Embodiment 6 | Embodiment 7 | Embodiment 8 |
Alkali formula cyanuric acid zinc | 40g | 50g | 60g | 65g |
Calcium stearate | 60g | 50g | 40g | 35g |
6-amino uracil | 6g | 6g | 8g | 8g |
Epoxy soybean oil | 5g | 5g | 10g | 10g |
Triphenyl phosphite | 5g | 5g | 5g | 5g |
Diphenylpropane-1,3-dione(DPPO) | 4g | 4g | 4g | 4g |
Tetramethylolmethane stearate monoesters | 8g | 8g | 8g | 8g |
Stearic acid | 5g | 5g | 5g | 5g |
Get the each 4g of stablizer of above-described embodiment 5~8 preparations, separately respectively with 100gPVC resin (SG-5), 30g calcium carbonate, 2g lubricant are even in high-speed mixer and mixing, and 180 ℃ of roller temperature, on roll spacing 1mm double roll mill, plasticate in flakes, then pelletizing is filled in test tube, aging in 180 ℃ of oil baths, after measure static heat stability energy according to standard GB/T/D917.1-2002 congo red method, record heat-stable time, the results are shown in Table 4.
The heat-stable time of table 4 embodiment 5~8 and comparative example
Group | Heat-stable time (min) |
Embodiment 5 | 70.5 |
Embodiment 6 | 73.5 |
Embodiment 7 | 78.6 |
Embodiment 8 | 81.3 |
Comparative example | 72.3 |
Comparative example:
Get commercially available calcium-zinc heat stabilizer (HCZ1086F, Zhejiang Hai Pudun novel material limited-liability company) 4g and 100gPVC resin (SG-5), 30g calcium carbonate, 2g lubricant are even in high-speed mixer and mixing, and 180 ℃ of roller temperature, on roll spacing 1mm double roll mill, plasticate in flakes, then pelletizing is filled in test tube, aging in 180 ℃ of oil baths, after measure static heat stability energy according to standard GB/T/D917.1-2002 congo red method, recording heat-stable time is 72.3min.
Above embodiment is only the more representational example of the present invention.Obviously, technical scheme of the present invention is not limited to above-described embodiment, can also have many variations.The variation that those of ordinary skill in the art directly derives from content disclosed by the invention, all should think protection scope of the present invention.
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Cited By (18)
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CN105315574A (en) * | 2015-10-12 | 2016-02-10 | 浙江工业大学 | Calcium and zinc heat stabilizer for PVC and application of calcium and zinc heat stabilizer |
CN106366514A (en) * | 2016-09-26 | 2017-02-01 | 深圳市志海实业股份有限公司 | Preparation and application of novel environmental-friendly cyanuric acid compound stabilizer special for PVC profile |
CN106432956A (en) * | 2016-09-26 | 2017-02-22 | 深圳市志海实业股份有限公司 | One-step process for preparing zinc cyanurate/calcium cyanurate compound polyvinyl chloride (PVC) stabilizer and application of compound PVC stabilizer |
CN106432963A (en) * | 2016-10-09 | 2017-02-22 | 深圳市志海实业股份有限公司 | Preparation and application of special zinc cyanurate compound stabilizer for novel environment-friendly PVC (polyvinyl chloride) profiles |
CN106518795A (en) * | 2016-09-26 | 2017-03-22 | 深圳市志海实业股份有限公司 | Method for preparing novel environment-friendly zinc cyanurate stabilizer through chemical mechanical grinding method |
CN106632113A (en) * | 2016-09-25 | 2017-05-10 | 深圳市志海实业股份有限公司 | Production method for zinc cyanurate |
CN107129594A (en) * | 2017-05-08 | 2017-09-05 | 浙江工业大学 | A kind of PVC triazole based composite heat stabilizers |
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CN108864602A (en) * | 2018-07-17 | 2018-11-23 | 广州广化塑料管道有限公司 | Nano combined heat stabilizer of eutectic applied to PVC material and preparation method thereof |
CN108997672A (en) * | 2018-06-27 | 2018-12-14 | 杭州三叶新材料股份有限公司 | A kind of zinc-base stabilizer and preparation method thereof applied to transparent calendared sheet |
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CN113604027A (en) * | 2021-08-19 | 2021-11-05 | 广东工业大学 | A composite heat stabilizer and its PVC product |
CN114394899A (en) * | 2021-12-29 | 2022-04-26 | 广东科力新材料有限公司 | Dipentaerythritol ester and preparation method and application thereof |
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