Summary of the invention
For an above-mentioned difficult problem, the invention provides a kind of special shading cooling awning film of edible mushroom of cultivating, concrete technical scheme of the present invention is as follows:
The present invention is a kind of special shading cooling awning film of edible mushroom of cultivating, and is followed successively by from outside to inside light transmission protective layer, silvery reflection layer, the first milky white reflector layer, the second milky white reflector layer and black heat-insulation layer.
As further improvement, the plastic film layers that light transmission protective layer of the present invention is high printing opacity, light transmittance is more than 95%.
As further improvement, light transmission protective layer thickness of the present invention is 15 μ m~24 μ m.
As further improvement, the main component of light transmission protective layer of the present invention is one or more in pet film (PET), biaxial tension pet film (BOPET), low density polyethylene (LDPE) (LDPE), linear low-density polyethylene film (LLDPE), metallocene linear-low density polyethylene (mLLDPE), modified polypropylene film (PP) or ethene improved-acetate ethylene copolymer film.
As further improvement, the main component of silvery reflection layer of the present invention is silvery reflection powder and polyethylene film.
As further improvement, the thickness of silvery reflection layer of the present invention is 20 μ m~30 μ m.
As further improvement, the polyethylene film in silvery reflection layer of the present invention is the co-extrusion film of LLDPE and LDPE, and LLDPE content is that 30%~60%, LDPE content is 20%~65%.
As further improvement, in silvery reflection layer of the present invention, silvery reflection powder is aluminium powder, particle diameter 500 order~3000 orders, and addition is 10%~20%.
As further improvement, the main component of the first milky white reflector layer of the present invention is inorganic filler and polyethylene film.
As further improvement, the thickness of the first milky white reflector layer of the present invention is 20 μ m~30 μ m.、
As further improvement, the polyethylene film in the first milky white reflector layer of the present invention is the co-extrusion film of LLDPE and LDPE, and LLDPE content is that 25%~60%, LDPE content is 20%~60%.
As further improvement, the inorganic filler in the first milky white reflector layer of the present invention is one or more in titanium dioxide, silica or calcium carbonate, particle diameter 500 order~1000 orders, and addition is 10%~30%.
As further improvement, the main component of the second milky white reflector layer of the present invention is inorganic filler and polyethylene film.
As further improvement, the thickness of the second milky white reflector layer of the present invention is 20 μ m~30 μ m.
As further improvement, the polyethylene film in the second milky white reflector layer of the present invention is the co-extrusion film of LLDPE and LDPE, and LLDPE content is that 25%~60%, LDPE content is 20%~60%.
As further improvement, the inorganic filler in the second milky white reflector layer of the present invention is one or more in titanium dioxide, silica and calcium carbonate, particle diameter 1000 order~2500 orders, and addition is 10%~30%.
As further improvement, the main component of black heat-insulation layer of the present invention is black filler and polyethylene film.
As further improvement, the thickness of black heat-insulation layer of the present invention is 25 μ m~40 μ m.
As further improvement, the polyethylene film in black heat-insulation layer of the present invention is the co-extrusion film of LLDPE and LDPE and mLLDPE, and LLDPE content is that 25%~50%, LDPE content is that the content of 20%~45%, mLLDPE is 10%~30%.
As further improvement, the black filler in black heat-insulation layer of the present invention is carbon black, particle diameter 500 order~3000 orders, and addition is 10%~35%.
Adopt beneficial effect of the present invention as follows:
The special shading cooling of the cultivation edible mushroom awning film making according to technical solution of the present invention, in hot summer, utilize total reflection, dual diffuse reflection and the absorption of multilayer complex films to sunshine, can bring into play interception in amplitude peak ground, prevent from tanning by the sun for a long time the injury causing edible mushroom in canopy, and effectively reduce the environment temperature in canopy, and build the sombre wet environment of edibility bacteria growing, be conducive to improve the quantity and quality of edible mushroom.In addition, this awning film also has excellent mechanics and weather resistance, can effectively extend its service life, thereby reduces the waste of awning film, meets the social theme of energy-conserving and environment-protective.
The specific embodiment
Below in conjunction with specific embodiment, technical scheme of the present invention is described further:
Embodiment 1
Described is a kind of special shading cooling awning film of edible mushroom of cultivating, and is followed successively by from outside to inside light transmission protective layer 1, silvery reflection layer 2, the first milky white reflector layer 3, the second milky white reflector layer 4 and black heat-insulation layer 5.
Wherein, light transmission protective layer 1 is BOPET film, thickness 15 μ m, light transmittance 97%.This layer of Main Function is that protection silvery reflection layer 2 is not affected reflective by scratch, and the high light transmittance of BOPET can guarantee that sunshine almost entirely enters the surface of a lower skim and is reflected.
Silvery reflection layer 2 thickness 20 μ m, in its main component, matrix is the co-extrusion film of LLDPE and LDPE, content is respectively 30%, 55%, aluminium powder 3000 orders, addition is 15%.Aluminium powder any surface finish, covering power is strong, good to the reflecting effect of light and heat, common aluminium powder can reflect visible light, ultraviolet light and infrared light 60%~90%.Owing to being sheet on aluminium powder microcosmic, in carrier, have and be easily formed at the parallel feature of substrate, thereby the plastic sheeting that is filled with aluminium powder can produce total reflection to sunshine, approximately there is the sunshine of 80% left and right to be reflected at this, remaining 20% penetrates into lower one deck.
The first milky white reflector layer 3 thickness 20 μ m, in its main component, matrix is the co-extrusion film of LLDPE and LDPE, and content is respectively 25%, 60%, and inorganic filler is silica, 500 orders, addition is 15%.Because silica is spheroidal particle, after dispersion, make the roughness of film surface and specific area greatly increase, therefore can produce diffuse reflection to sunshine; The second milky white reflector layer 4 thickness 20 μ m, in its main component, matrix is the co-extrusion film of LLDPE and LDPE, and content is respectively 30%, 60%, and inorganic filler is silica, 2500 orders, addition is 10%.Due to the particle diameter difference of inorganic filler in first and second milky white reflector layer 4, cause the surface roughness of reflector layer also inconsistent, so 20% remaining sunshine remains little after this two-layer surface with different roughness produces diffuse reflection.
Black heat-insulation layer 5 thickness 30 μ m, in its main component, matrix is the co-extrusion film of LLDPE and LDPE and mLLDPE, and content is respectively 35%, 30% and 20%, and filler is carbon black, 500 orders, addition is 15%.This layer mainly contains two functions, and before one side can absorb and penetrate, which floor residue sunshine, can intercept in cold winter the heat radiation on ground on the other hand, keeps comparatively comfortable growing environment in canopy.
To adopt the awning film prepared of this scheme of the invention and commercially available awning film for the edible mushroom cultivation in base under one's name of entrusting of Taizhou means of agricultural production, select afternoon 13:00 in summer, first testing outdoor temperature is 33 ℃, tests afterwards the temperature in canopy, choose five positions and survey five temperature, try to achieve mean temperature.Temperature in commercially available awning film is 44 ℃, and the temperature that adopts scheme of the invention to prepare in awning film is 34 ℃, and cooling-down effect is outstanding.Adopting scheme of the invention to prepare on awning film lid layer sunshade net again, then testing cooling-down effect, outdoor 34, ℃ indoor 28, ℃ this temperature is the safe temperature of edible fungi growth.
Comparative example 1
Design one and the similar four layers of composite greenhouse film of such scheme, the silvery reflection layer in the middle of removing, is respectively light transmission protective layer, the first milky white reflector layer, the second milky white reflector layer and black heat-insulation layer from top to bottom.And these four layers of composite greenhouse films are carried out to thermometric with commercially available awning film, five layers of composite greenhouse film under same environment, 33 ℃ of outdoor temperatures, temperature in commercially available awning film is 44, and the temperature in ℃ four layers of awning film is 39 ℃, and the temperature in five layers of awning film is 34 ℃.
As can be seen here, technical scheme of the present invention is to have increased silvery reflection layer with respect to the difference technical characterictic of comparative example 1, has outstanding reflection and heat insulation effect, obvious to the cooling-down effect of edible mushroom booth inside.
Embodiment 2
Described is a kind of special shading cooling awning film of edible mushroom of cultivating, and is followed successively by from outside to inside light transmission protective layer 1, silvery reflection layer 2, the first milky white reflector layer 3, the second milky white reflector layer 4 and black heat-insulation layer 5.
Wherein, light transmission protective layer 1 is MODIFIED PP film, thickness 20 μ m, light transmittance 96%; Silvery reflection layer 2 thickness 25 μ m, in its main component, matrix is the co-extrusion film of LLDPE and LDPE, content is respectively 55%, 25%, aluminium powder 1500 orders, addition is 20%; The first milky white reflector layer 3 thickness 25 μ m, in its main component, matrix is the co-extrusion film of LLDPE and LDPE, and content is respectively 55%, 30%, and inorganic filler is titanium dioxide, 800 orders, addition is 15%; The second milky white reflector layer 4 thickness 25 μ m, in its main component, matrix is the co-extrusion film of LLDPE and LDPE, and content is respectively 60%, 25%, and inorganic filler is titanium dioxide, 1500 orders, addition is 15%; Black heat-insulation layer 5 thickness 30 μ m, in its main component, matrix is the co-extrusion film of LLDPE and LDPE and mLLDPE, and content is respectively 45%, 20% and 15%, and filler is carbon black, 1500 orders, addition is 20%.
Comparative example 2
Design a kind of from embodiment 2 technical schemes are similar but five layers of composite greenhouse film that structural order is different; be respectively from top to bottom light transmission protective layer, the first milky white reflector layer, the second milky white reflector layer, black heat-insulation layer and silvery reflection layer, referred to as five layers of composite greenhouse film 2.Five layers of composite greenhouse film that adopt embodiment 3 technical schemes to prepare are carried out to thermometric with five layers of composite greenhouse film 2 under same environment, outdoor temperature 35, the temperature in ℃ five layers of awning film is 34 ℃, the temperature in five layers of awning film 2 is 40 ℃.
As can be seen here, technical scheme of the present invention is silvery reflection layer to design at the second layer with respect to the difference technical characterictic of comparative example 2, can at utmost bring into play the function of its reverberation photograph, and when by silvery reflection layer as for innermost layer after, greatly reduce effect of silvery reflection layer, cause cooling-down effect variation.
Embodiment 3
Described is a kind of special shading cooling awning film of edible mushroom of cultivating, and is followed successively by from outside to inside light transmission protective layer 1, silvery reflection layer 2, the first milky white reflector layer 3, the second milky white reflector layer 4 and black heat-insulation layer 5.
Wherein, light transmission protective layer 1 is (mLLDPE+LLDPE+LDPE) film, thickness 24 μ m, light transmittance 97%; Silvery reflection layer 2 thickness 30 μ m, in its main component, matrix is the co-extrusion film of LLDPE and LDPE, content is respectively 30%, 60%, aluminium powder 1000 orders, addition is 10%; The first milky white reflector layer 3 thickness 30 μ m, in its main component, matrix is the co-extrusion film of LLDPE and LDPE, and content is respectively 35%, 50%, and inorganic filler is calcium carbonate, 500 orders, addition is 15%; The second milky white reflector layer 4 thickness 30 μ m, in its main component, matrix is the co-extrusion film of LLDPE and LDPE, and content is respectively 25%, 55%, and inorganic filler is calcium carbonate, 1000 orders, addition is 20%; Black heat-insulation layer 5 thickness 40 μ m, in its main component, matrix is the co-extrusion film of LLDPE and LDPE and mLLDPE, and content is respectively 45%, 30% and 10%, and filler is carbon black, 3000 orders, addition is 15%.
Comparative example 3
A kind of five layers of composite greenhouse film of design, ground floor composition is LLDPE, thickness 24 μ m, second layer composition is (LLDPE+ aluminium powder), thickness 30 μ m, aluminium powder 1000 orders, addition is 10%; Threeply degree 30 μ m, matrix is LLDPE, inorganic filler is calcium carbonate, 500 orders, addition is 15%; The 4th layer thickness 30 μ m, matrix is LLDPE, inorganic filler is calcium carbonate, 1000 orders, addition is 20%; Layer 5 thickness 40 μ m, matrix is LLDPE, filler is carbon black, 3000 orders, addition is 15%.
The embodiment 3 of same thickness, same grammes per square metre is carried out to Mechanics Performance Testing with the awning film of comparative example 3 simultaneously, and test result is as follows: the film in embodiment 3, the longitudinal 39MPa of hot strength, laterally 31MPa, elongation at break vertical 680%, horizontal 120%; Film in comparative example 3, the longitudinal 23MPa of hot strength, laterally 18MPa, elongation at break longitudinal 290%, horizontal 88%.
As can be seen here, technical scheme of the present invention is to have added mLLDPE in black heat-insulation layer (5) with respect to the difference technical characterictic of comparative example 3, and mLLDPE adds the mechanical property that strengthens awning film, the service life of prolongation awning film.
Embodiment 4
Described is a kind of special shading cooling awning film of edible mushroom of cultivating, and is followed successively by from outside to inside light transmission protective layer 1, silvery reflection layer 2, the first milky white reflector layer 3, the second milky white reflector layer 4 and black heat-insulation layer 5.
Wherein, light transmission protective layer 1 is (LLDPE+LDPE+mLLDPE) film, and content is respectively 35%, 45% and 20%, thickness 18 μ m, light transmittance 97%; Silvery reflection layer 2 thickness 24 μ m, in its main component, matrix is the co-extrusion film of LLDPE and LDPE, content is respectively 30%, 55%, aluminium powder 2500 orders, addition is 15%; The first milky white reflector layer 3 thickness 28 μ m, in its main component, matrix is the co-extrusion film of LLDPE and LDPE, and content is respectively 25%, 60%, and inorganic filler is titanium dioxide, 900 orders, addition is 15%; The second milky white reflector layer 4 thickness 22 μ m, in its main component, matrix is the co-extrusion film of LLDPE and LDPE, and content is respectively 25%, 60%, and inorganic filler is silica, 2500 orders, addition is 15%; Black heat-insulation layer 5 thickness 32 μ m, in its main component, matrix is the co-extrusion film of LLDPE and LDPE and mLLDPE, and content is respectively 35%, 25% and 15%, and filler is carbon black, 2000 orders, addition is 25%.
What more than enumerate is only part specific embodiment of the present invention; obviously, the invention is not restricted to above embodiment, can also have many distortion; all distortion that those of ordinary skill in the art can directly derive or associate from content disclosed by the invention, all should think protection scope of the present invention.