CN103831788B - Dust-free environment-friendly electric hammer - Google Patents

Dust-free environment-friendly electric hammer Download PDF

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CN103831788B
CN103831788B CN201410074232.1A CN201410074232A CN103831788B CN 103831788 B CN103831788 B CN 103831788B CN 201410074232 A CN201410074232 A CN 201410074232A CN 103831788 B CN103831788 B CN 103831788B
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dust
electric hammer
drainage tube
air draft
hammer body
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CN103831788A (en
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李彬
王红
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Nantong Yifeng Machinery Parts Manufacturing Co ltd
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Luoyang Institute of Science and Technology
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Abstract

一种无尘环保型电锤,包括电锤本体,电锤本体上装有电锤钻头,还设有一个套过电锤钻头并固定在电锤本体上的引流管,引流管上装有能够使其内部空气定向流动的排风轮,排风轮与引流管的连通处设有除尘网,电机带动排风轮运转,用于收集除尘网上的尘土的集尘罐可拆卸的固定在引流管上。本装置利用安装在电锤本体上的引流管引导尘土,使得从集尘罩周围收集到的尘土经除尘网过滤后落入到集尘罐中,整机设计结构紧凑,而且安装更换都比较方便,其整体性能安全可靠,使用时清洁无污染。

A dust-free and environment-friendly electric hammer, comprising an electric hammer body, an electric hammer drill bit is installed on the electric hammer body, and a drainage tube is set over the electric hammer bit and fixed on the electric hammer body, and the drainage tube is equipped with a The exhaust wheel with directional flow of internal air, the connection between the exhaust wheel and the drainage pipe is provided with a dust removal net, the motor drives the exhaust wheel to run, and the dust collection tank for collecting the dust on the dust removal net is detachably fixed on the drainage pipe. This device uses the drainage tube installed on the electric hammer body to guide the dust, so that the dust collected from around the dust collection cover falls into the dust collection tank after being filtered by the dust removal net. The design of the whole machine is compact, and it is more convenient to install and replace. , its overall performance is safe and reliable, and it is clean and pollution-free when used.

Description

一种无尘环保型电锤A dust-free and environment-friendly electric hammer

技术领域 technical field

本发明涉及一种电锤,具体的说是一种无尘环保型电锤。 The invention relates to an electric hammer, in particular to a dust-free and environment-friendly electric hammer.

背景技术 Background technique

电锤是附有气动锤击机构的一种带安全离合器的电动式旋转锤钻,是电钻中的一类,是在电钻的基础上,增加了一个由电动机带动有曲轴连杆的活塞,在一个汽缸内往复压缩空气,使汽缸内空气压力呈周期变化,变化的空气压力带动汽缸中的击锤往复打击电锤钻头的顶部,好像我们用锤子敲击电锤钻头.故名电锤; The electric hammer is an electric rotary hammer drill with a safety clutch attached to a pneumatic hammering mechanism. It is a type of electric drill. Compress air back and forth in a cylinder, so that the air pressure in the cylinder changes periodically, and the changing air pressure drives the hammer in the cylinder to strike the top of the electric hammer drill back and forth, just like we hit the electric hammer drill with a hammer. Hence the name electric hammer;

在电锤的工作过程中,通常会因振动而产生很多粉尘,这些粉尘弥漫在工作环境中,操作人员吸入肺部后,会造成肺部不适,轻则咳嗽、喉咙不适,重则造成硅肺,会对操作人员的身体造成极大的伤害,严重影响工人的身体健康和工作效率,而且对周围的环境也会造成一定的污染,经调查显示,建筑粉尘是当今社会雾霾天气的产生原因之一; During the working process of the electric hammer, a lot of dust is usually generated due to vibration. These dusts permeate the working environment. After the operator inhales the lungs, it will cause lung discomfort, ranging from coughing and throat discomfort to severe silicosis. , will cause great harm to the operator's body, seriously affect the health and work efficiency of workers, and will also cause certain pollution to the surrounding environment. According to investigations, construction dust is the cause of smog in today's society one;

电锤的除尘装置在国内外有人研究,但真正能够用到生产工作的电锤除尘装置十分少见,即便是现有的能够生产并投入使用的电锤除尘装置,其除尘效率十分的低下,而且价格特别昂贵,难以在应用上做到真正的普及。 The dust removal device of the electric hammer has been studied at home and abroad, but the dust removal device of the electric hammer that can be used in production is very rare. Even the existing dust removal device of the electric hammer that can be produced and put into use has a very low dust removal efficiency, and The price is particularly expensive, and it is difficult to achieve real popularization in applications.

发明内容 Contents of the invention

为了解决上述技术问题,本发明提供一种除尘效果好、价格低廉的无尘环保型电锤。 In order to solve the above technical problems, the present invention provides a dust-free and environment-friendly electric hammer with good dust removal effect and low price.

本发明为解决上述技术问题锁采用的技术方案为:一种无尘环保型电锤,包括电锤本体,电锤本体上装有电锤钻头,还设有一个套过电锤钻头并固定在电锤本体上的引流管,引流管上装有能够使其内部空气定向流动的排风轮,排风轮与引流管的连通处设有除尘网,电机带动排风轮运转,用于收集除尘网上的尘土的集尘罐可拆卸的固定在引流管上。 The technical scheme adopted by the present invention to solve the above-mentioned technical problems is: a dust-free and environment-friendly electric hammer, including the electric hammer body, the electric hammer body is equipped with an electric hammer drill bit, and there is also a set of electric hammer drill bit and fixed on the electric hammer. The drainage tube on the hammer body is equipped with an exhaust wheel that can make the internal air flow directionally. The connection between the exhaust wheel and the drainage tube is provided with a dust removal net. The motor drives the exhaust wheel to run to collect the dust on the dust removal net. The dust collecting tank of dust is detachably fixed on the drainage pipe.

作为一种优选方案,所述的排风轮包括呈开口式筒状的壳体、穿过壳体底部的叶片主轴和位于壳体内并固定在叶片主轴上的叶片,壳体的底部设有多个排风孔,排风轮通过其开口的一端与引流管连通。 As a preferred solution, the exhaust wheel includes an open cylindrical housing, a blade main shaft passing through the bottom of the housing, and blades located in the housing and fixed on the blade main shaft. The bottom of the housing is provided with multiple One exhaust hole, the exhaust wheel communicates with the drainage pipe through one end of its opening.

作为一种优选方案,集尘罐与引流管之间为螺纹连接,当然也可以使用其它现有的可拆卸的固定方式。 As a preferred solution, the dust collection tank and the drainage pipe are threadedly connected, and of course other existing detachable fixing methods can also be used.

作为一种优选方案,所述引流管为筒状,引流管远离电锤本体的一端设有一个集尘罩,排风轮设在引流管的上方,集尘罐对应设置在引流管的下方。 As a preferred solution, the drainage tube is cylindrical, and the end of the drainage tube away from the electric hammer body is provided with a dust cover, the exhaust wheel is arranged above the drainage tube, and the dust collection tank is correspondingly arranged below the drainage tube.

作为一种优选方案,所述的引流管分为水平段和竖直段,其水平段套过电锤的电锤钻头并固定在电锤本体上,竖直段与水平段垂直连通形成T字形,排风轮设在竖直段的侧面,集尘罐安装在竖直段的底端,所述引流管的水平段的远离电锤本体的一端设有集尘罩。 As a preferred solution, the drainage tube is divided into a horizontal section and a vertical section, the horizontal section is set through the electric hammer drill bit of the electric hammer and fixed on the electric hammer body, and the vertical section and the horizontal section are vertically connected to form a T shape The exhaust wheel is arranged on the side of the vertical section, the dust collection tank is installed at the bottom of the vertical section, and the end of the horizontal section of the drainage pipe away from the electric hammer body is provided with a dust collection cover.

对于上述的集尘罩,优选采用由多个呈放射状固定在引流管上的条状带组成,并形成喇叭状。 For the above-mentioned dust collecting hood, it is preferable to use a plurality of strips radially fixed on the drainage tube, and form a trumpet shape.

作为进一步的设置,所述引流管的内壁设有防尘泡沫。 As a further configuration, the inner wall of the drainage tube is provided with dust-proof foam.

有益效果:本发明一种无尘环保型电锤,由设置在引流管上的排风轮提供动力,利用安装在电锤本体上的引流管引导尘土,使得从集尘罩周围收集到的尘土经除尘网过滤后落入到集尘罐中,整机设计结构紧凑,而且安装更换都比较方便,便于和现有的电锤结合,其整体性能安全可靠,除尘效率高,比较适合在复杂的施工作业环境中使用,能够有效地改良作业人员的工作环境,经试验发现本发明对水泥粉尘、砖块粉尘的吸收率高达99%。 Beneficial effects: the present invention is a dust-free and environment-friendly electric hammer, which is powered by the exhaust wheel arranged on the drainage pipe, and uses the drainage pipe installed on the electric hammer body to guide the dust, so that the dust collected from the dust collection cover After being filtered by the dust removal net, it falls into the dust collection tank. The design of the whole machine is compact, and the installation and replacement are relatively convenient. It is easy to combine with the existing electric hammer. Its overall performance is safe and reliable, and the dust removal efficiency is high. It can be used in the construction operation environment, which can effectively improve the working environment of the operators. It is found through tests that the absorption rate of the present invention to cement dust and brick dust is as high as 99%.

附图说明 Description of drawings

图1为本发明的整体结构图。 Fig. 1 is the overall structure diagram of the present invention.

图2为本发明中排风轮的结构示意图。 Fig. 2 is a structural schematic diagram of the exhaust wheel in the present invention.

图3为本发明中排风轮与电机的连接示意图。 Fig. 3 is a schematic diagram of the connection between the exhaust wheel and the motor in the present invention.

图4为本发明的排风轮与引流管、集尘罐与引流管的连接示意图。 Fig. 4 is a schematic diagram of the connection between the exhaust wheel and the drainage pipe, the dust collection tank and the drainage pipe according to the present invention.

图5为本发明的实施例一的整体结构图。 FIG. 5 is an overall structural diagram of Embodiment 1 of the present invention.

图6为本发明的实施例二的整体结构图。 FIG. 6 is an overall structural diagram of Embodiment 2 of the present invention.

图中标记:1、电锤本体,2、电锤钻头,3、引流管,301、水平段,302、竖直段,4、集尘罩,5、集尘罐,6、排风轮,601、壳体,602、叶片,603、叶片主轴,7、排风孔,8、电机,9、除尘网。 Marks in the figure: 1. Electric hammer body, 2. Electric hammer drill bit, 3. Drain tube, 301, horizontal section, 302, vertical section, 4. Dust collection cover, 5. Dust collection tank, 6. Exhaust wheel, 601, housing, 602, blade, 603, blade main shaft, 7, exhaust hole, 8, motor, 9, dust removal net.

具体实施方式 detailed description

下面结合附图对本发明的实施例作详细说明,本实施例以本发明技术方案为前提,给出了详细的实施方式和具体的操作过程,但本发明的保护范围不限于下述的实施例。 The embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. This embodiment is based on the technical solution of the present invention, and provides detailed implementation methods and specific operating procedures, but the scope of protection of the present invention is not limited to the following embodiments. .

如图所示,一种无尘环保型电锤,包括电锤本体1,电锤本体上设有电锤钻头2,电锤本体1上设有电锤钻头2,引流管3套过电锤钻头2并固定在电锤本体上,作为气流通道,引流管3将电锤本体的电锤钻头2四周的粉尘吸入其内部,并将其过滤,最后粉尘落入固定在引流管3上的集尘罐5内,为了便于及时清理集尘罐5中收集的尘土,集尘罐5可拆卸的固定在引流管上,对于此,可在集尘罐5与引流管3对接的一端设置螺纹,并在引流管3的接口处设置相应的螺纹,这样以来集尘罐5便可旋拧在引流管上,当集尘罐内的尘土过多时将其旋拧下来倒出尘土即可方便的完成清理工作;为了使引流管3中的气流定向移动,在引流管上装有排风轮6,如图2、图3所示,所述的排风轮6包括叶片602、叶片主轴603和外围的壳体601,壳体601为一端开口的筒状,其底部设有多个排风孔7,叶片主轴603穿过壳体601的底部,其装有叶片602的部分位于壳体601内部,叶片主轴603由电机8带动运转,在叶片主轴603旋转时,叶片602的转动能够使得壳体6内的气体从其开口端流向底部并从排风孔7处排出(排风轮6作用原理类似于市场上现有的离心式风机,可由其替代),在安装排风轮6时,要使其进风口作为对接端,使排风轮6与引流管3连通,以使得排风轮6能够使引流管3中的气体流向排风轮6并从排风轮底部的排风孔7流出,为了达到集尘效果,需在排风轮6与引流管3的连通处设置一个除尘网9,如图4所示,一来用于收集尘土使之聚集在除尘网9上,当除尘网上的尘土达到一定量时,会因在电锤钻头2正常工作时产生的振动而脱落,最终落入集尘罐5中,若除尘网9出现堵塞现象,可通过轻微敲击处理,或者拆除排风轮6,清理或更换除尘网9。 As shown in the figure, a dust-free and environmentally friendly electric hammer includes an electric hammer body 1, an electric hammer drill bit 2 is installed on the electric hammer body, an electric hammer drill bit 2 is installed on the electric hammer body 1, and three sets of drainage tubes pass through the electric hammer The drill bit 2 is also fixed on the electric hammer body, and as an air flow channel, the drainage tube 3 sucks the dust around the electric hammer drill bit 2 of the electric hammer body into its interior, and filters it, and finally the dust falls into the collector fixed on the drainage tube 3 In the dust tank 5, in order to clean up the dust collected in the dust tank 5 in time, the dust tank 5 is detachably fixed on the drainage pipe. And set the corresponding screw thread at the interface of the drainage pipe 3, so that the dust collection tank 5 can be screwed on the drainage tube, and when there is too much dust in the dust collection tank, it can be easily completed by screwing it down and pouring out the dust Cleaning work; in order to make the airflow in the draft tube 3 move directionally, the exhaust wheel 6 is housed on the draft tube, as shown in Figure 2 and Figure 3, the described exhaust wheel 6 includes blades 602, blade main shaft 603 and peripheral Housing 601, the housing 601 is a cylindrical shape with one end open, and its bottom is provided with a plurality of exhaust holes 7, the blade main shaft 603 passes through the bottom of the housing 601, and the part equipped with the blades 602 is located inside the housing 601, and the blades The main shaft 603 is driven by the motor 8. When the blade main shaft 603 rotates, the rotation of the blade 602 can make the gas in the housing 6 flow from its open end to the bottom and be discharged from the exhaust hole 7 (the principle of the exhaust wheel 6 is similar to The existing centrifugal fan on the market can be replaced by it), when installing the exhaust wheel 6, the air inlet should be used as the butt joint end, so that the exhaust wheel 6 is connected with the drainage pipe 3, so that the exhaust wheel 6 can make the The gas in the drainage pipe 3 flows to the exhaust wheel 6 and flows out from the exhaust hole 7 at the bottom of the exhaust wheel. In order to achieve the dust collection effect, a dust removal net 9 needs to be set at the connection between the exhaust wheel 6 and the drainage tube 3, as As shown in Fig. 4, one is used to collect dust and make it gather on the dust removal net 9, when the dust on the dust removal net reaches a certain amount, it will fall off due to the vibration generated when the electric hammer drill bit 2 is working normally, and finally fall into the dust collector In the dust tank 5, if the dust removal net 9 is clogged, it can be handled by slightly knocking, or the exhaust wheel 6 is removed, and the dust removal net 9 is cleaned or replaced.

为了合理的配置引流管3、集尘罐5、排风轮6和电机8所占空间,这里有两种实施例,其一、可选用筒状的引流管3,在引流管3的上方设置排风轮6,在其下方设置集尘罐5,而且使得排风轮6与集尘罐5上下相对,如图6所示,电机8设置在排风轮6带有排风孔7的一端,这样以来电机8带动排风轮6运转,将引流管3中的气流吸至排风轮6,同时将尘土经除尘网9过滤并在集尘罐5中统一收集;其二、可将引流管3的形状做合理变换,例如,将引流管3做成两段,分别为水平段301和竖直段302,如图5所示,其水平段301套过电锤钻头2固定在电锤本体上,竖直段302与水平段垂直连通形成T字形,排风轮6固定在引流管3的竖直段302上,集尘罐5设在竖直段302的底端。 In order to rationally configure the space occupied by the drainage tube 3, the dust collection tank 5, the exhaust wheel 6 and the motor 8, there are two embodiments here, one, the cylindrical drainage tube 3 can be selected, and it is arranged above the drainage tube 3 The wind exhaust wheel 6 is provided with the dust collection tank 5 below it, and the exhaust wind wheel 6 is relatively up and down with the dust collection tank 5, as shown in Figure 6, the motor 8 is arranged on the end of the exhaust wind wheel 6 with the air discharge hole 7 In this way, the motor 8 drives the exhaust wheel 6 to operate, and the airflow in the drainage pipe 3 is sucked to the exhaust wheel 6, and the dust is filtered through the dust removal net 9 and collected in the dust collection tank 5; The shape of the pipe 3 is reasonably changed. For example, the drainage pipe 3 is made into two sections, which are respectively a horizontal section 301 and a vertical section 302. On the body, the vertical section 302 is vertically connected with the horizontal section to form a T shape, the exhaust wheel 6 is fixed on the vertical section 302 of the drainage pipe 3 , and the dust collection tank 5 is arranged at the bottom of the vertical section 302 .

引流管3、集尘罐5和排风轮6的排布方式并不局限于上述几种,本领域的技术人员可以根据本发明公开的方案进行合理的变化,在此不再一一列举。 The arrangement of the drainage pipe 3 , the dust collecting tank 5 and the exhaust wheel 6 is not limited to the above-mentioned ones, and those skilled in the art can make reasonable changes according to the scheme disclosed in the present invention, which will not be listed here.

由于引流管3是套过电锤钻头2并固定在电锤本体上的,这使得引流管3可能会妨碍电锤钻头2的正常运转,对于此,可适当控制引流管3的长度,并在其前端设置一个喇叭状的集尘罩4,该集尘罩4由多个条状带呈放射状固定在引流管3的前端组成,当电锤钻头2正常工作钻进墙壁时,集尘罩4可以在墙壁的阻挡作用下向后挤压并摊开,不仅不会影响电锤钻头2的正常运转,还会构成一个阻隔环阻挡粉尘向外部扩散,更有利于引流管将粉尘的引导并收集。 Since the drainage tube 3 is set through the electric hammer drill bit 2 and fixed on the hammer body, the drainage tube 3 may hinder the normal operation of the electric hammer drill bit 2. For this, the length of the drainage tube 3 can be properly controlled, and the Its front end is provided with a trumpet-shaped dust collection cover 4, and the dust collection cover 4 is composed of a plurality of strips radially fixed on the front end of the drainage tube 3. It can be squeezed backwards and spread out under the blocking effect of the wall, not only will not affect the normal operation of the electric hammer drill 2, but also form a barrier ring to prevent the dust from diffusing to the outside, which is more conducive to the drainage tube to guide and collect the dust .

本发明未叙述部分为现有技术。 The parts not described in the present invention are prior art.

Claims (4)

1. a dust-free environmental protection type electric hammer, comprise electric hammer body (1), electric hammer drill (2) electric hammer body is equipped with, it is characterized in that: be also provided with one and overlapped electric hammer drill (2) and be fixed on the drainage tube (3) on electric hammer body, the inwall of described drainage tube (3) is provided with dust-proof foam, drainage tube (3) is equipped with the air draft of its inner air directed flow can be made to take turns (6), air draft wheel (6) is provided with basket strainer (9) with the connectivity part of drainage tube (3), motor (8) drives air draft wheel (6) running, dust tank (5) for the online dust of collecting dust-removing is dismountable is fixed on drainage tube (3),
Described air draft wheel (6) comprise housing (601) in open type tubular, through housing bottom blade main shaft (603) and be positioned at housing and be fixed on the blade (602) on blade main shaft, the bottom of housing (601) is provided with multiple vent (7), and air draft wheel (6) is communicated with drainage tube (3) by one end of its opening;
Described drainage tube (3) is provided with a dust gathering arrester (4) away from one end of electric hammer body (1); Described dust gathering arrester (4) is made up of multiple strip tape be radially fixed on drainage tube, and is formed horn-like.
2. a kind of dust-free environmental protection type electric hammer as claimed in claim 1, is characterized in that: for being threaded between dust tank (5) with drainage tube (3).
3. a kind of dust-free environmental protection type electric hammer as claimed in claim 1, is characterized in that: described drainage tube (3) is tubular, and air draft wheel (6) is located at the top of drainage tube (3), and dust tank (5) correspondence is arranged on the below of drainage tube (3).
4. a kind of dust-free environmental protection type electric hammer as claimed in claim 1, it is characterized in that: described drainage tube (3) is divided into horizontal segment (301) and vertical section (302), its horizontal segment (301) overlapped the electric hammer drill (2) of electric hammer and was fixed on electric hammer body, vertical section (302) and horizontal segment (301) vertical connection are formed T-shaped, air draft wheel (6) is located at the side of vertical section (302), and dust tank (5) is arranged on the bottom of vertical section (302).
CN201410074232.1A 2014-03-03 2014-03-03 Dust-free environment-friendly electric hammer Active CN103831788B (en)

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CN107511801A (en) * 2017-09-13 2017-12-26 中冶天工集团天津有限公司 A kind of blowing electric hammer used for self-clearing holes after planting reinforcement drilling
CN108952790B (en) * 2018-09-07 2020-09-01 安徽理工大学 Tunnel dust shaker
CN112091899B (en) * 2020-09-25 2023-06-27 国网福建省电力有限公司厦门供电公司 A dust-free and environment-friendly electric hammer

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