CN103818769B - Glued membrane rim charge automatic winding system and winding method thereof - Google Patents

Glued membrane rim charge automatic winding system and winding method thereof Download PDF

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Publication number
CN103818769B
CN103818769B CN201310577302.0A CN201310577302A CN103818769B CN 103818769 B CN103818769 B CN 103818769B CN 201310577302 A CN201310577302 A CN 201310577302A CN 103818769 B CN103818769 B CN 103818769B
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rim charge
glued membrane
distribution rings
roll
tension force
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CN103818769A (en
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周志英
汪利刚
来勇
刘玉巧
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Zhejiang Xiangbang Technology Co ltd
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ZHEJIANG SINOPONT TECHNOLOGY Co Ltd
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Abstract

The present invention relates to a kind of winding system, particularly relate to a kind of glued membrane rim charge automatic winding system and winding method thereof, it is adaptable to the collection of glued membrane rim charge.Including glued membrane pipeline, described glued membrane pipeline is provided with glued membrane cutting knife and drive roll, described glued membrane pipeline is provided with the glued membrane along track conveying, described glued membrane cutting knife and glued membrane match distribution, the lower section of described drive roll is provided with and the help roll of drive roll phase movable drive, the lower right of described help roll is provided with unpowered frame, and the lower section of described unpowered frame is provided with rim charge winder.Sequentially include the following steps: the conveying of qualified glued membrane and cutting → rim charge turn back → rim charge of more than two is close to into a rim charge → entrance distribution rings → tube core rolling.Glued membrane rim charge automatic winding system and winding method thereof improve rolling efficiency, reduce production cost, it is simple to operate and manage.

Description

Glued membrane rim charge automatic winding system and winding method thereof
Technical field
The present invention relates to a kind of winding system, particularly relate to a kind of glued membrane rim charge automatic winding system and winding method thereof, it is adaptable to the collection of glued membrane rim charge.
Background technology
It is a requisite link that rim charge rolling produces as film class.Film class produces because particular requirement, needs trimming, rolling.Rim charge outside for finished product, collects in different ways.
Common rim charge collection method is that rim charge is simply derived, the clean container such as plastic box or Plastic Drum collect.The method is simple, but difficulty supports or coordinate follow-up possible treatment process, and meanwhile, stacking at random is unfavorable for management and storage.
Separately there is general method to use and rim charge furls mode set, i.e. rim charge together and utilizes rolling-up mechanism to collect simultaneously.The method is again without extra power.But and finished product collect simultaneously, the processing procedure of finished product is had large effect, the many points of links breaking rim charge volume, waste time and energy, manual operation adds the probability that finished product pollutes, and may affect the neat etc. of finished product.As automatic winding, introduce numerous and diverse step, the operation easier of increase action in the design, be likely to affect the neat of finished product equally.
The mode separately having more progressive mode to use unpowered roller to derive is collected, rim charge and finished product are separated by this mode, individually it is collected, a limit or a plurality of limit can collecting together, but finally need an energy and produce the rolling-up mechanism synchronized and be collected, needing to adjust because producing linear velocity, with the difficulty that the synchronization producing line adds rolling-up mechanism, need corresponding configuration to carry out right, add the input cost of equipment, and account for bigger production space.
Summary of the invention
The present invention mainly solves the deficiencies in the prior art, it is provided that a kind of compact conformation, and rolling efficiency is high, it is achieved be automatically adjusted glued membrane rim charge automatic winding system and the winding method thereof of rolling.
The above-mentioned technical problem of the present invention is mainly addressed by following technical proposals:
A kind of glued membrane rim charge automatic winding system, including glued membrane pipeline, described glued membrane pipeline is provided with glued membrane cutting knife and drive roll, described glued membrane pipeline is provided with the glued membrane along track conveying, described glued membrane cutting knife and glued membrane match distribution, the lower section of described drive roll is provided with and the help roll of drive roll phase movable drive, and the lower right of described help roll is provided with unpowered frame, and the lower section of described unpowered frame is provided with rim charge winder.
As preferably, described rim charge winder includes that distribution rings, tube core, spool, motor and tension force induction control system, described distribution rings are located at the top of tube core, and described distribution rings moves back and forth along tube core, driven by motor spool transmission, tension force induction control system controls motor and spool.
As preferably, the amplitude of fluctuation of described unpowered frame is less than 90 degree, and described unpowered frame is less than 30 degree with the angle of inclination of help roll.
The winding method of glued membrane rim charge automatic winding system, sequentially includes the following steps:
(1), the conveying of qualified glued membrane and cutting:
Qualified glued membrane is transferred on glued membrane pipeline, the speed of glued membrane transmission is 1~10 m/min, as desired by glued membrane cutting knife, glued membrane is cut into qualified products, finished product after cutting continues to carry along laminate direction, being formed as rim charge after glued membrane cutting outside finished product, the width of rim charge is less than 20cm;
The conveying of glued membrane and cutting, complete the sizing of glued membrane width, and finished product is split from an entire volume wound membrane.
(2), rim charge turns back:
Rim charge backward 180 degree turn back, rim charge is pressed between drive roll and help roll, and help roll on drive roll, forms power conveying by drive roll by pressure compaction, and the pressure of help roll is 1~8atm, and the transmission line speed of live roll is 1~10 m/min;
Turning back of rim charge, it is achieved that the orderly separation of finished product and non-finished product, makes rim charge to the rolling of finished product without any interference.Prepare with utilization finished product rolling and rim charge rolling for independent design.
(3), the rim charge of more than two is close to into a rim charge:
Article two, the rim charge more than enters in unpowered frame, mix one rim charge of formation, entrance in unpowered frame ensures that all rim charges are carried under the conditions of unresisted, do not have stuck phenomenon, unpowered frame and help roll distance separately are 0.5 meter~3 meters, before and after ensureing each bending part of rim charge, angle is the least, and unpowered frame is less than 60 degree with the angle of the straight line of rim charge;
Collecting of rim charge, it is simple to rim charge focuses on, reduce the requirement to edge material recycling device, alleviate workload.
(4), distribution rings is entered:
After being converged into a rim charge by unpowered frame, being transported in distribution rings, distribution rings is 0.5 meter~3 meters with the spacing distance of unpowered frame, and the straight line angle of rim charge is less than 60 degree, reduces and produces resistance because changing direction;
The effect of distribution rings, makes the collection of glued membrane be not limited to fixing collect on one wire, but is uniformly distributed on a face of certain length tube core, reach to make full use of the requirement in rolling space.Meanwhile, the capacity substantial increase of a crimping material, alleviate workload.
(5), tube core rolling:
Distribution rings spool parallel direction along rim charge winder moves, the shift position of distribution rings is less than tube core length, and tube core is a length of is less than 1.2 meters, and it is uniform that distribution rings moves in parallel walking speed, velocity magnitude can be adjusted by speed regulator, speed is 1~15 m/min, and the adjustor of distribution rings is become big by tension force induction control system Reverse Turning Control, such as tension force, it is automatically adjusted speed regulator, reducing speed of walking about, to mate the tension force of rim charge rolling, tension force is 0.5 N~20 Ns;
Spool be respectively arranged at two ends with light sensation limit switch, control distribution rings and move reversely, when distribution rings to limit switch, touch switch, spool antiport, distribution rings runs back, it is ensured that through the rim charge of distribution rings in effective tube core;
Spool passes through motor-driven, and motor, by tension force induction control system Reverse Turning Control, if tension force becomes big, reduces motor rotation speed by speed regulator, to mate the tension force of rim charge rolling.
By automatic feedback mechanism, rim charge winding system can be automatically adjusted rolling speed coupling well and produce the speed of line, it is to avoid excessive velocities crosses unfavorable factor that is slow or that need manual constantly regulation, it is achieved the purpose of automatization's rolling.
As preferably, in step (1), the speed of glued membrane pipeline is 1~10 m/min;In step (2), the spacing between live roll and help roll is 0.5 meter~3 meters, and the transmission speed of live roll is 1~10 m/min, and help roll regulates contact pressure by cylinder, and the contact pressure of help roll is 1~8atm;In step (3), unpowered frame is made up of unpowered roller;During rim charge rolling, tension force is less than 20 Ns;In step (5), the velocity of rotation of tube core is 1~15 m/min.
The glued membrane rim charge automatic winding system of present invention offer and winding method thereof, improve rolling efficiency, reduces production cost, it is simple to operate and manage.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention;
Fig. 2 is the driving control structure schematic diagram of the present invention.
Detailed description of the invention
Below by embodiment, Structure Figure, technical scheme is described in further detail.
Embodiment 1: as depicted in figs. 1 and 2, a kind of glued membrane rim charge automatic winding system, including glued membrane pipeline 1, described glued membrane pipeline 1 is provided with glued membrane cutting knife 2 and drive roll 3, described glued membrane pipeline 1 is provided with the glued membrane 4 along track conveying, described glued membrane cutting knife 2 and glued membrane 4 match distribution, the lower section of described drive roll 3 is provided with and the help roll 5 of drive roll 3 phase movable drive, the lower right of described help roll 5 is provided with unpowered frame 6, and the lower section of described unpowered frame 6 is provided with rim charge winder.
Described rim charge winder includes distribution rings 8, tube core 9, spool 10, motor 11 and tension force induction control system 12, described distribution rings 8 is located at the top of tube core 9, described distribution rings 8 moves back and forth along tube core 9, motor 11 drives spool 10 transmission, and tension force induction control system 12 controls motor 11 and spool 10.
The amplitude of fluctuation of described unpowered frame 6 is less than 90 degree, and described unpowered frame (6) is less than 30 degree with the angle of inclination of help roll 5.
The winding method of glued membrane rim charge automatic winding system, sequentially includes the following steps:
(1), the conveying of qualified glued membrane and cutting:
Qualified glued membrane is transferred on glued membrane pipeline, the speed of glued membrane transmission is 1 m/min, as desired by glued membrane cutting knife, glued membrane is cut into qualified products, and the finished product after cutting continues to carry along laminate direction, being formed as rim charge 7 after glued membrane cutting outside finished product, the width of rim charge 7 is less than 20cm;
(2), rim charge turns back:
Rim charge 7 backward 180 degree turn back, rim charge 7 is pressed between drive roll and help roll, and help roll on drive roll, forms power conveying by drive roll by pressure compaction, and the pressure of help roll is 1atm, and the transmission line speed of live roll is 1 m/min;
(3), the rim charge of more than two is close to into a rim charge:
Article two, the rim charge 7 more than enters in unpowered frame, mix one rim charge of formation, entrance in unpowered frame ensures that all rim charges 7 are carried under the conditions of unresisted, do not have stuck phenomenon, unpowered frame and help roll distance separately are 0.5 meter, before and after ensureing each bending part of rim charge 7, angle is the least, and unpowered frame is less than 60 degree with the angle of the straight line of rim charge 7;
(4), distribution rings is entered:
After being converged into a rim charge by unpowered frame, being transported in distribution rings, distribution rings is 0.5 meter with the spacing distance of unpowered frame, and the straight line angle of rim charge 7 is less than 60 degree, reduces and produces resistance because changing direction;
(5), tube core rolling:
Distribution rings spool parallel direction along rim charge winder moves, the shift position of distribution rings is less than tube core length, and tube core is a length of is less than 1.2 meters, and it is uniform that distribution rings moves in parallel walking speed, velocity magnitude can be adjusted by speed regulator, speed is 1 m/min, and the adjustor of distribution rings is become big by tension force induction control system Reverse Turning Control, such as tension force, it is automatically adjusted speed regulator, reducing speed of walking about, to mate the tension force of rim charge rolling, tension force is 0.5 N;
Spool be respectively arranged at two ends with light sensation limit switch, control distribution rings and move reversely, when distribution rings to limit switch, touch switch, spool antiport, distribution rings runs back, it is ensured that through the rim charge of distribution rings in effective tube core;
Spool passes through motor-driven, and motor, by tension force induction control system Reverse Turning Control, if tension force becomes big, reduces motor rotation speed by speed regulator, to mate the tension force of rim charge rolling.
In step (1), the speed of glued membrane pipeline is 1 m/min;In step (2), the spacing between live roll and help roll is 0.5 meter, and the transmission speed of live roll is 1 m/min, and help roll regulates contact pressure by cylinder, and the contact pressure of help roll is 1atm;In step (3), unpowered frame is made up of unpowered roller;During rim charge rolling, tension force is less than 20 Ns;In step (5), the velocity of rotation of tube core is 1 m/min.
Embodiment 2: the winding method of glued membrane rim charge automatic winding system, sequentially includes the following steps:
(1), the conveying of qualified glued membrane and cutting:
Qualified glued membrane is transferred on glued membrane pipeline, the speed of glued membrane transmission is 5 ms/min, as desired by glued membrane cutting knife, glued membrane is cut into qualified products, and the finished product after cutting continues to carry along laminate direction, being formed as rim charge 7 after glued membrane cutting outside finished product, the width of rim charge 7 is less than 20cm;
(2), rim charge turns back:
Rim charge 7 backward 180 degree turn back, rim charge 7 is pressed between drive roll and help roll, and help roll on drive roll, forms power conveying by drive roll by pressure compaction, and the pressure of help roll is 5atm, and the transmission line speed of live roll is 5 ms/min;
(3), the rim charge of more than two is close to into a rim charge:
Article two, the rim charge 7 more than enters in unpowered frame, mix one rim charge of formation, entrance in unpowered frame ensures that all rim charges 7 are carried under the conditions of unresisted, do not have stuck phenomenon, unpowered frame and help roll distance separately are 2 meters, before and after ensureing each bending part of rim charge 7, angle is the least, and unpowered frame is less than 60 degree with the angle of the straight line of rim charge 7;
(4), distribution rings is entered:
After being converged into a rim charge 7 by unpowered frame, being transported in distribution rings, distribution rings is 2 meters with the spacing distance of unpowered frame, and the straight line angle of rim charge 7 is less than 60 degree, reduces and produces resistance because changing direction;
(5), tube core rolling:
Distribution rings spool parallel direction along rim charge winder moves, the shift position of distribution rings is less than tube core length, and tube core is a length of is less than 1.2 meters, and it is uniform that distribution rings moves in parallel walking speed, velocity magnitude can be adjusted by speed regulator, speed is 10 ms/min, and the adjustor of distribution rings is become big by tension force induction control system Reverse Turning Control, such as tension force, it is automatically adjusted speed regulator, reducing speed of walking about, to mate the tension force of rim charge rolling, tension force is 10 Ns;
Spool be respectively arranged at two ends with light sensation limit switch, control distribution rings and move reversely, when distribution rings to limit switch, touch switch, spool antiport, distribution rings runs back, it is ensured that through the rim charge of distribution rings in effective tube core;
Spool passes through motor-driven, and motor, by tension force induction control system Reverse Turning Control, if tension force becomes big, reduces motor rotation speed by speed regulator, to mate the tension force of rim charge rolling.
In step (1), the speed of glued membrane pipeline is 5 ms/min;In step (2), the spacing between live roll and help roll is 2 meters, and the transmission speed of live roll is 5 ms/min, and help roll regulates contact pressure by cylinder, and the contact pressure of help roll is 5atm;In step (3), unpowered frame is made up of unpowered roller;During rim charge rolling, tension force is less than 20 Ns;In step (5), the velocity of rotation of tube core is 10 ms/min.
Embodiment 3: the winding method of glued membrane rim charge automatic winding system, sequentially includes the following steps:
(1), the conveying of qualified glued membrane and cutting:
Qualified glued membrane is transferred on glued membrane pipeline, the speed of glued membrane transmission is 7 ms/min, as desired by glued membrane cutting knife, glued membrane is cut into qualified products, and the finished product after cutting continues to carry along laminate direction, being formed as rim charge 7 after glued membrane cutting outside finished product, the width of rim charge 7 is less than 20cm;
(2), rim charge turns back:
Rim charge backward 180 degree turn back, rim charge 7 is pressed between drive roll and help roll, and help roll on drive roll, forms power conveying by drive roll by pressure compaction, and the pressure of help roll is 8atm, and the transmission line speed of live roll is 7 ms/min;
(3), the rim charge of more than two is close to into a rim charge:
Article two, the rim charge 7 more than enters in unpowered frame, mix one rim charge of formation, entrance in unpowered frame ensures that all rim charges 7 are carried under the conditions of unresisted, do not have stuck phenomenon, unpowered frame and help roll distance separately are 3 meters, before and after ensureing each bending part of rim charge 7, angle is the least, and unpowered frame is less than 60 degree with the angle of the straight line of rim charge 7;
(4), distribution rings is entered:
After being converged into a rim charge 7 by unpowered frame, being transported in distribution rings, distribution rings is 3 meters with the spacing distance of unpowered frame, and the straight line angle of rim charge 7 is less than 60 degree, reduces and produces resistance because changing direction;
(5), tube core rolling:
Distribution rings spool parallel direction along rim charge winder moves, the shift position of distribution rings is less than tube core length, and tube core is a length of is less than 1.2 meters, and it is uniform that distribution rings moves in parallel walking speed, velocity magnitude can be adjusted by speed regulator, speed is 15 ms/min, and the adjustor of distribution rings is become big by tension force induction control system Reverse Turning Control, such as tension force, it is automatically adjusted speed regulator, reducing speed of walking about, to mate the tension force of rim charge rolling, tension force is 20 Ns;
Spool be respectively arranged at two ends with light sensation limit switch, control distribution rings and move reversely, when distribution rings to limit switch, touch switch, spool antiport, distribution rings runs back, it is ensured that through the rim charge of distribution rings in effective tube core;
Spool passes through motor-driven, and motor, by tension force induction control system Reverse Turning Control, if tension force becomes big, reduces motor rotation speed by speed regulator, to mate the tension force of rim charge rolling.
In step (1), the speed of glued membrane pipeline is 7 ms/min;In step (2), the spacing between live roll and help roll is 3 meters, and the transmission speed of live roll is 7 ms/min, and help roll regulates contact pressure by cylinder, and the contact pressure of help roll is 8atm;In step (3), unpowered frame is made up of unpowered roller;During rim charge rolling, tension force is less than 20 Ns;In step (5), the velocity of rotation of tube core is 15 ms/min.

Claims (5)

1. a glued membrane rim charge automatic winding system, it is characterized in that: include glued membrane pipeline (1), described glued membrane pipeline (1) is provided with glued membrane cutting knife (2) and drive roll (3), described glued membrane pipeline (1) is provided with the glued membrane (4) along track conveying, described glued membrane cutting knife (2) and glued membrane (4) match distribution, the lower section of described drive roll (3) is provided with the help roll (5) with drive roll (3) phase movable drive, the lower right of described help roll (5) is provided with unpowered frame (6), the lower section of described unpowered frame (6) is provided with rim charge winder.
Glued membrane rim charge automatic winding system the most according to claim 1, it is characterized in that: described rim charge winder includes distribution rings (8), tube core (9), spool (10), motor (11) and tension force induction control system (12), described distribution rings (8) is located at the top of tube core (9), described distribution rings (8) moves back and forth along tube core (9), motor (11) drives spool (10) transmission, and tension force induction control system (12) controls motor (11) and spool (10).
Glued membrane rim charge automatic winding system the most according to claim 1 and 2, it is characterised in that: the amplitude of fluctuation of described unpowered frame (6) is less than 90 degree, and described unpowered frame (6) is less than 30 degree with the angle of inclination of help roll (5).
The winding method of glued membrane rim charge automatic winding system the most according to claim 1 and 2, it is characterised in that sequentially include the following steps:
(1), the conveying of qualified glued membrane and cutting:
Qualified glued membrane is transferred on glued membrane pipeline, the speed of glued membrane transmission is 1~7 m/min, as desired by glued membrane cutting knife, glued membrane is cut into qualified products, finished product after cutting continues to carry along laminate direction, being formed as rim charge (7) after glued membrane cutting outside finished product, the width of rim charge (7) is less than 20cm;
(2), rim charge turns back:
Rim charge (7) backward 180 degree turn back, rim charge (7) is pressed between drive roll and help roll, and help roll, by pressure compaction to drive roll, forms power conveying by drive roll, the pressure of help roll is 1~8atm, and the transmission line speed of live roll is 1~7 m/min;
(3), the rim charge of more than two is close to into a rim charge:
Article two, the rim charge (7) more than enters in unpowered frame, mix one rim charge of formation, entrance in unpowered frame ensures that all rim charges (7) are carried under the conditions of unresisted, do not have stuck phenomenon, unpowered frame and help roll distance separately are 0.5 meter~3 meters, before and after ensureing rim charge (7) each bending part, angle is the least, and unpowered frame is less than 60 degree with the angle of the straight line of rim charge;
(4), distribution rings is entered:
After being converged into a rim charge by unpowered frame, being transported in distribution rings, distribution rings is 0.5 meter~3 meters with the spacing distance of unpowered frame, and the straight line angle of rim charge (7) is less than 60 degree, reduces and produces resistance because changing direction;
(5), tube core rolling:
Distribution rings spool parallel direction along rim charge winder moves, the shift position of distribution rings is less than tube core length, and tube core is a length of is less than 1.2 meters, and it is uniform that distribution rings moves in parallel walking speed, velocity magnitude can be adjusted by speed regulator, speed is 1~15 m/min, and the adjustor of distribution rings is become big by tension force induction control system Reverse Turning Control, such as tension force, it is automatically adjusted speed regulator, reducing speed of walking about, to mate the tension force of rim charge rolling, tension force is 0.5 N~20 Ns;
Spool be respectively arranged at two ends with light sensation limit switch, control distribution rings and move reversely, when distribution rings to limit switch, touch switch, spool antiport, distribution rings runs back, it is ensured that through the rim charge of distribution rings in effective tube core;
Spool passes through motor-driven, and motor, by tension force induction control system Reverse Turning Control, if tension force becomes big, reduces motor rotation speed by speed regulator, to mate the tension force of rim charge rolling.
The winding method of glued membrane rim charge automatic winding system the most according to claim 4, it is characterised in that: in step (1), the speed of glued membrane pipeline is 1~7 m/min;In step (2), the spacing between live roll and help roll is 0.5 meter~3 meters, and the transmission speed of live roll is 1~7 m/min, and help roll regulates contact pressure by cylinder, and the contact pressure of help roll is 1~8atm;In step (3), unpowered frame is made up of unpowered roller;During rim charge rolling, tension force is less than 20 Ns;In step (5), the velocity of rotation of tube core is 1~15 m/min.
CN201310577302.0A 2013-11-19 2013-11-19 Glued membrane rim charge automatic winding system and winding method thereof Active CN103818769B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0778369A2 (en) * 1995-12-04 1997-06-11 Sew Simple Systems, Inc. Material feeding, aligning, cutting and edge finishing system
CN201389933Y (en) * 2009-04-24 2010-01-27 浙江富陵控股集团有限公司 Slitter waste edge recovery system
CN202346459U (en) * 2011-11-17 2012-07-25 四川中金医药包装有限公司 Device for recovering film leftovers
CN202911023U (en) * 2012-11-06 2013-05-01 南通百正电子新材料有限公司 Improved leftover material recovery processing device
CN203006585U (en) * 2012-12-05 2013-06-19 中山市东溢新材料有限公司 Synchronous traveling mechanism of finished product film and scrap edge used for producing polyimide film
CN203624703U (en) * 2013-11-19 2014-06-04 浙江祥邦科技有限公司 Automatic take-up system of glue film offcuts

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0778369A2 (en) * 1995-12-04 1997-06-11 Sew Simple Systems, Inc. Material feeding, aligning, cutting and edge finishing system
CN201389933Y (en) * 2009-04-24 2010-01-27 浙江富陵控股集团有限公司 Slitter waste edge recovery system
CN202346459U (en) * 2011-11-17 2012-07-25 四川中金医药包装有限公司 Device for recovering film leftovers
CN202911023U (en) * 2012-11-06 2013-05-01 南通百正电子新材料有限公司 Improved leftover material recovery processing device
CN203006585U (en) * 2012-12-05 2013-06-19 中山市东溢新材料有限公司 Synchronous traveling mechanism of finished product film and scrap edge used for producing polyimide film
CN203624703U (en) * 2013-11-19 2014-06-04 浙江祥邦科技有限公司 Automatic take-up system of glue film offcuts

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