CN103818614A - Tray for ensuring quality safety of assemblies - Google Patents
Tray for ensuring quality safety of assemblies Download PDFInfo
- Publication number
- CN103818614A CN103818614A CN201410080283.5A CN201410080283A CN103818614A CN 103818614 A CN103818614 A CN 103818614A CN 201410080283 A CN201410080283 A CN 201410080283A CN 103818614 A CN103818614 A CN 103818614A
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- transverse slat
- pallet
- solid wood
- quality safety
- component quality
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Abstract
The invention relates to a tray for ensuring the quality safety of assemblies. A solid wooden frame is firmly arranged on the basis of an original tray, the assemblies are stacked on the solid wooden frame 5 when in use, the whole weight is borne by the solid wooden frame 5, the generated deformation of the tray during a transporting process is smaller as the strength of solid wood is larger, the deformation of the assemblies stacked on the solid wooden frame is also small, the possibility that the assemblies are subjected to hidden crack can be greatly reduced, and the stacking number of the assemblies on the tray is obviously increased; meanwhile, baffle plates are arranged at edges of opposite angles of the solid wooden frame, and the baffle plates can be used for preventing the assemblies from being separated from the surface of the tray after the tray is subjected to impact from different directions during the transporting process.
Description
Technical field
the present invention relates to photovoltaic module product and manufacture field, relate in particular to a kind of pallet of Assurance component quality safety.
Background technology
Photovoltaic module is in Workshop Production manufacturing process, can not use in conveyor line continuous working situation, need to be from forwarding in a certain operation week subsequent processing (be placed on pallet and carry out silica gel solid a period of time and just carry out subsequent processing as assembly frames up), need to use pallet to put temporarily assembly, to facilitate turnover operation.Adopt at present a kind of expendable pallet placing modules, as shown in Figure 2 pallet style always.
After pallet placing modules, carry out in delivery process with hydraulic car, the prong of hydraulic car inserts pallet below, in the process that pallet is held up, pallet can produce deformation upwards, can produce downward deformation and be placed on assembly on pallet because of Action of Gravity Field, thereby cause prong to touch assembly, directly cause component subfissure ratio to increase.The assembly version profile of placing is long-pending larger, and bad ratio is higher, and under extreme case, assembly unbalance stress, even has the risk of subassembly product explosion.At present general producer reduces the hidden risk of splitting that this pallet brings built on the sand, stipulate that the component count that this pallet can deposit is fewer, quantity is generally 10 left and right, even so still there is a certain proportion of hidden generation of splitting, this efficiently moves for current factory simultaneously, in the situation of product high-throughput, can take larger storage area; In transportation, pallet is being subject to after the shock of different directions in addition, is easy to cause assembly to depart from the surface of pallet, causes serious safe mass accident.
Summary of the invention
the technical problem to be solved in the present invention is to provide a kind of pallet of the Assurance component quality safety that can prevent component subfissure or disengaging.
For solving the problems of the technologies described above, the present invention relates to a kind of pallet of Assurance component quality safety, comprise at least two the first transverse slats that are arranged side by side in same level, between described adjacent two the first transverse slats, leave spacing; Pillar stiffener, is arranged on the first surface that described the first transverse slat parallels with horizontal surface, arranges at least two and support on the first surface of every transverse slat; The second transverse slat, described the second transverse slat be arranged at described the first transverse slat directly over, described pillar stiffener is between described the first transverse slat and the second transverse slat; Brace panel, described brace panel is arranged at the below of described the second transverse slat, and the length direction angle of its length direction and the second transverse slat is 90 °; Solid wood frame, described solid wood frame is a rectangular frame, is arranged at the top of described the second transverse slat; Baffle plate, described baffle plate is the square sheet material that two short slabs vertically connect and compose, and is arranged at the edge, at least two diagonal angles of described solid wood frame.
Preferably, described solid wood frame is concordant with the edge of described the second transverse slat; The inside face of described baffle plate is concordant with the edge of described solid wood frame.The width of the assembly of placing on pallet and length and the width of rectangle solid wood frame and consistent with length.
Preferably, described solid wood frame is made up of four solid wood boards that connect from beginning to end.The width of described solid wood board is 90mm, is highly 50mm.
Preferably, the width of described the first transverse slat, the second transverse slat, highly, identical length etc.
Preferably, second transverse slat is set directly over every first transverse slat, between adjacent two the first transverse slats, two the second transverse slats is set, described the second transverse slat is in same level.
Preferably, described pallet comprises three the first transverse slats, and 3 pillar stiffeners are set on every first transverse slat.Pillar stiffener is padded by pallet, facilitates the prong of hydraulic car to insert pallet below.
Preferably, described brace panel is arranged between the second transverse slat and pillar stiffener, is arranged side by side six brace panels in same level.Brace panel can be played a supporting role to the second transverse slat, increases pallet bearing capacity, reduces the physical deformation of the second transverse slat.
Beneficial effect of the present invention is: 50mm high-amplitude, the solid wood frame of 90mm wide cut are firmly installed on the basis of former pallet.In use, assembly is stacked on solid wood frame 5, solid wood frame 5 carries total weight, because solid wood body intensity is larger, in addition large (90mm*50mm) of cross section, pallet is by delivery process, produces deformation less, stacks assembly deformation thereon also very little, so the hidden possibility of splitting of assembly generation reduces greatly, and the quantity that stacks of this pallet component obviously increases; At the edge, diagonal angle of solid wood frame, baffle plate is set simultaneously, can be in transportation, pallet is being subject to after the shock of different directions, prevents that assembly from departing from the surface of pallet.
Accompanying drawing explanation
Fig. 1 is the support holder structure schematic diagram of a kind of Assurance component quality safety of the embodiment of the present invention;
Fig. 2 is pallet schematic diagram of the prior art.
Description of reference numerals
1-the first transverse slat, 2-pillar stiffener, 3-brace panel, 4-the second transverse slat, 5-solid wood frame, 6-baffle plate.
The specific embodiment
In order to make object of the present invention, technical scheme and advantage clearer, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein, only in order to explain the present invention, is not intended to limit the present invention.
As shown in Figure 1, the pallet of the Assurance component quality safety of the present embodiment comprise the first transverse slat 1, be fixed on pillar stiffener 2 on the first transverse slat 1, be positioned at pillar stiffener 2 upper stratas the second transverse slat 4, be positioned at the second transverse slat 4 belows the brace panel 3 vertical with the second transverse slat length direction, be positioned at the rectangle solid wood frame 5 of the second transverse slat 4 tops and be positioned at the baffle plate 6 at solid wood frame 5 edges, diagonal angle.
Described baffle plate 6 is the square sheet material that two short slabs vertically connect and compose.
Described solid wood frame 5 is concordant with the edge of described the second transverse slat 4; The inside face of described baffle plate 6 is concordant with the edge of described solid wood frame 5.On pallet, need the width and length and the width of rectangle solid wood frame 5 and consistent with length of the assembly of placing.So baffle plate 6 is arranged on the peripheral of solid wood frame 5 and higher than solid wood frame 5.
As a preferred embodiment of the present invention, described solid wood frame 5 is made up of four solid wood boards that connect from beginning to end.The width of described solid wood board is 90mm, is highly 50mm.
Another kind of preferred version, the width of described the first transverse slat 1, the second transverse slat 4, highly, identical length etc.Second transverse slat 4 is set directly over every first transverse slat 1, between adjacent two the first transverse slats 1, two the second transverse slats 4 is set, described the second transverse slat 4 is in same level.
Another kind of preferred version, described pallet comprises three the first transverse slats 1, on every first transverse slat 1,3 pillar stiffeners 2 is set.Pillar stiffener 2 is padded by pallet, facilitates the prong of hydraulic car to insert pallet below.Described brace panel 3 is arranged between the second transverse slat 4 and pillar stiffener 2, is arranged side by side six brace panels 3 in same level.Brace panel 3 can be played a supporting role to the second transverse slat 4, increases pallet bearing capacity, reduces the physical deformation of the second transverse slat 4.
After pallet placing modules, carry out in delivery process with hydraulic car, the prong of hydraulic car inserts pallet below, pallet is held up to the turnover of carrying out assembly.During pallet of the present invention uses, assembly is stacked on solid wood frame 5, solid wood frame 5 carries total weight, because solid wood body intensity is larger, in addition large (90mm*50mm) of cross section, pallet is by delivery process, and generation deformation is less, stack assembly deformation thereon also very little, so assembly produces the hidden possibility of splitting and greatly reduces, and the quantity that stacks of this pallet component obviously increases, and can be increased to 20 by original 10; At the edge, diagonal angle of solid wood frame 5, baffle plate 6 is set simultaneously, can be in transportation, pallet is being subject to after the shock of different directions, prevents that assembly from departing from the surface of pallet.Wherein baffle plate 6 can be arranged on four angles of solid wood frame 5.
Be more than preferred embodiments of the present invention, but protection scope of the present invention is not limited to this.Any those of ordinary skill in the art are in the disclosed technical scope of the present invention, and the conversion of expecting without creative work or replacement, within all should being encompassed in protection scope of the present invention.Therefore protection scope of the present invention should be as the criterion with the protection domain that claim was limited.
Claims (10)
1. a pallet for Assurance component quality safety, is characterized in that: comprise
Article at least two, the first transverse slat being arranged side by side in same level, leaves spacing between described adjacent two the first transverse slats;
Pillar stiffener, is arranged on the first surface that described the first transverse slat parallels with horizontal surface, arranges at least two and support on the first surface of every transverse slat;
The second transverse slat, described the second transverse slat be arranged at described the first transverse slat directly over, described pillar stiffener is between described the first transverse slat and the second transverse slat;
Brace panel, described brace panel is arranged at the below of described the second transverse slat, and the length direction angle of its length direction and the second transverse slat is 90 °;
Solid wood frame, described solid wood frame is a rectangular frame, is arranged at the top of described the second transverse slat;
Baffle plate, described baffle plate is the square sheet material that two short slabs vertically connect and compose, and is arranged at the edge, at least two diagonal angles of described solid wood frame.
2. the pallet of a kind of Assurance component quality safety as claimed in claim 1, is characterized in that: described solid wood frame is concordant with the edge of described the second transverse slat.
3. the pallet of a kind of Assurance component quality safety as claimed in claim 2, is characterized in that: the inside face of described baffle plate is concordant with the edge of described solid wood frame.
4. the pallet of a kind of Assurance component quality safety as claimed in claim 1, is characterized in that: described solid wood frame is made up of four solid wood boards that connect from beginning to end.
5. the pallet of a kind of Assurance component quality safety as claimed in claim 4, is characterized in that: the width of described solid wood board is 90mm, is highly 50mm.
6. the pallet of a kind of Assurance component quality safety as claimed in claim 1, is characterized in that: the width of described the first transverse slat, the second transverse slat, highly, identical length etc.
7. the pallet of a kind of Assurance component quality safety as claimed in claim 6, it is characterized in that: second transverse slat is set directly over every first transverse slat, between adjacent two the first transverse slats, two the second transverse slats are set, described the second transverse slat is in same level.
8. the pallet of a kind of Assurance component quality safety as claimed in claim 7, is characterized in that: described pallet comprises three the first transverse slats.
9. the pallet of a kind of Assurance component quality safety as claimed in claim 8, is characterized in that: 3 pillar stiffeners are set on every first transverse slat.
10. the pallet of a kind of Assurance component quality safety as claimed in claim 9, is characterized in that: described brace panel is arranged between the second transverse slat and pillar stiffener, is arranged side by side six brace panels in same level.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201410080283.5A CN103818614A (en) | 2014-03-06 | 2014-03-06 | Tray for ensuring quality safety of assemblies |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201410080283.5A CN103818614A (en) | 2014-03-06 | 2014-03-06 | Tray for ensuring quality safety of assemblies |
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CN103818614A true CN103818614A (en) | 2014-05-28 |
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Family Applications (1)
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CN201410080283.5A Pending CN103818614A (en) | 2014-03-06 | 2014-03-06 | Tray for ensuring quality safety of assemblies |
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Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2433196Y (en) * | 2000-07-06 | 2001-06-06 | 闳忠产品开发股份有限公司 | Wheel carrier with movable board |
JP2006111328A (en) * | 2004-10-18 | 2006-04-27 | Nippon Zeon Co Ltd | Container for transporting sheet |
CN2851131Y (en) * | 2005-09-29 | 2006-12-27 | 中国国际海运集装箱(集团)股份有限公司 | Tray box capable of being stacked |
CN201457863U (en) * | 2009-01-16 | 2010-05-12 | 昆明天爵经济发展有限公司 | Finger joint or split joint timber tray |
CN102180297A (en) * | 2011-05-19 | 2011-09-14 | 江南大学 | Tray with large length-width ratio and solid wood structure |
CN202089338U (en) * | 2011-05-16 | 2011-12-28 | 广州市嘉诚国际物流股份有限公司 | Novel tray |
CN202089337U (en) * | 2011-05-19 | 2011-12-28 | 江南大学 | Solid wood cargo tray |
CN202743605U (en) * | 2012-09-11 | 2013-02-20 | 天威新能源控股有限公司 | Tray for improving security of photovoltaic modules |
CN203020656U (en) * | 2013-01-05 | 2013-06-26 | 浙江中烟工业有限责任公司 | Tray used for transporting tobacco shred case cover |
CN203229074U (en) * | 2013-05-06 | 2013-10-09 | 润峰电力有限公司 | Novel photovoltaic module packaging device |
CN203780952U (en) * | 2014-03-06 | 2014-08-20 | 张家港市互惠光电有限公司 | Pallet guaranteeing quality safety of components |
-
2014
- 2014-03-06 CN CN201410080283.5A patent/CN103818614A/en active Pending
Patent Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2433196Y (en) * | 2000-07-06 | 2001-06-06 | 闳忠产品开发股份有限公司 | Wheel carrier with movable board |
JP2006111328A (en) * | 2004-10-18 | 2006-04-27 | Nippon Zeon Co Ltd | Container for transporting sheet |
CN2851131Y (en) * | 2005-09-29 | 2006-12-27 | 中国国际海运集装箱(集团)股份有限公司 | Tray box capable of being stacked |
CN201457863U (en) * | 2009-01-16 | 2010-05-12 | 昆明天爵经济发展有限公司 | Finger joint or split joint timber tray |
CN202089338U (en) * | 2011-05-16 | 2011-12-28 | 广州市嘉诚国际物流股份有限公司 | Novel tray |
CN102180297A (en) * | 2011-05-19 | 2011-09-14 | 江南大学 | Tray with large length-width ratio and solid wood structure |
CN202089337U (en) * | 2011-05-19 | 2011-12-28 | 江南大学 | Solid wood cargo tray |
CN202743605U (en) * | 2012-09-11 | 2013-02-20 | 天威新能源控股有限公司 | Tray for improving security of photovoltaic modules |
CN203020656U (en) * | 2013-01-05 | 2013-06-26 | 浙江中烟工业有限责任公司 | Tray used for transporting tobacco shred case cover |
CN203229074U (en) * | 2013-05-06 | 2013-10-09 | 润峰电力有限公司 | Novel photovoltaic module packaging device |
CN203780952U (en) * | 2014-03-06 | 2014-08-20 | 张家港市互惠光电有限公司 | Pallet guaranteeing quality safety of components |
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Application publication date: 20140528 |
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