CN103817973A - Tablet outlet device of tablet press capable of achieving clean powder-free tablet outputting and using method thereof - Google Patents
Tablet outlet device of tablet press capable of achieving clean powder-free tablet outputting and using method thereof Download PDFInfo
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- CN103817973A CN103817973A CN201410062637.3A CN201410062637A CN103817973A CN 103817973 A CN103817973 A CN 103817973A CN 201410062637 A CN201410062637 A CN 201410062637A CN 103817973 A CN103817973 A CN 103817973A
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Abstract
The invention discloses a tablet outlet device of a tablet press capable of achieving clean powder-free tablet outputting and a using method thereof. The table outlet device comprises two guide rail bodies, a movable tablet receiving plate, a tablet equalizing plate, a reciprocating linear motion component and a connecting rod, wherein the two guide rail bodies are fixed relative to a middle fixing plate, the movable tablet receiving plate is driven by the reciprocating linear motion component to slide freely along the guide rail bodies, the tablet equalizing plate is fixedly installed between the two guide rail bodies, a gap is reserved between the bottom edge of the tablet equalizing plate and the upper end face of the movable tablet receiving plate, and redundant powder can not make contact with formed tablets when an upper die head moves downwards to push out the tablets. Therefore, no powder adheres to the surfaces of the formed tablets which are discharged, no powder removing process is needed in later stages, no powder removing equipment or staff is needed, the utilization rate of powder is increased, production cost is reduced, the working environment is improved for operators, occupational injury to the operators caused by powder inhaling is avoided, and the perfectness ratio of the tablets can be guaranteed to the maximum.
Description
Technical field:
The present invention relates to a kind of tablet press machine, relate in particular to the sheet outlet device of tablet press machine.
Background technology:
At present, the form of tablet press machine is varied, there are five plate tablet press machines or three plate tablet press machines, no matter which kind of tablet press machine, gained moulding lamellar body go out sheet mode be all finished product lamellar body and unnecessary powder at the mixed simultaneous ejection in the upper surface of wafers cavity template, and then carry out the separating step of moulding lamellar body and powder.Now introduce compressing tablet slice process as an example of five plate tablet press machines example, the structure of five plate tablet press machines as shown in Figure 1, it comprises upper mounted plate 1, upper shifting board 2, middle fixed head 3, lower shifting board 4, bottom plate 5, four guide upright posts 6, upper hydraulic cylinder 7, cope match-plate pattern 8, upper die head 9, lower hydraulic cylinder 10, lower bolster 11, lower die head 12 and wafers cavity template 13, upper mounted plate 1 is fixed on the upper end of four guide upright posts 6, bottom plate 5 is fixed on the lower end of four guide upright posts 6, middle fixed head 3 is fixed on the middle part of four guide upright posts 6, upper shifting board 2 is sleeved on four guide upright posts 6, and between upper mounted plate 1 and middle fixed head 3, the housing of upper hydraulic cylinder 7 is arranged on the upper surface of upper mounted plate 1, and be positioned at the center of upper mounted plate 1, the piston external part of upper hydraulic cylinder 7 is fixedly connected with upper shifting board 2, cope match-plate pattern 8 is fixedly mounted on the lower surface of upper shifting board 2, be provided with upper die head 9 in the lower surface of cope match-plate pattern 8, lower shifting board 4 is sleeved on four guide upright posts 6, and between middle fixed head 3 and bottom plate 5, the housing of lower hydraulic cylinder 10 is fixedly mounted on the lower surface of bottom plate 5, and be positioned at the center of bottom plate 5, the piston external part of lower hydraulic cylinder 10 is fixedly connected on lower shifting board 4 lower surfaces, lower bolster 11 is arranged on the upper surface of lower shifting board 4, is provided with lower die head 12 on the upper surface of lower bolster 11, on middle fixed head 3, wafers cavity template 13 is installed, on wafers cavity template 13, be provided with and the tablet die cavity for the treatment of that compressing tablet body is corresponding, upper die head 9 and lower die head 12 are aimed at tablet die cavity at upper and lower surface respectively, the compression molding chamber that forms a sealing in the time that upper die head 9 and lower die head 12 all coordinate with tablet die cavity between three, between upper die head 9 and lower die head 12, distance is the height of compressing tablet body.
The compression molding technique of this tablet press machine is as follows: start lower hydraulic cylinder 10 lower bolster 11 is moved synchronously together with lower die head 12, lower die head 12 is coordinated with the tablet die cavity of wafers cavity template 13, in the time moving on to predetermined reference position in lower die head 12, add and treat press-powder material to tablet die cavity from the upper surface of wafers cavity template 13, and whitewash brush powder back and forth by drawing together, when tablet die cavity is filled after press-powder material, hydraulic cylinder 7 in startup, make upper shifting board 2 drive cope match-plate pattern 8 and upper die head 9 synchronously to move down, in upper die head 9 moves down into the tablet die cavity of wafers cavity template 13 when precalculated position, just can make to treat that press-powder material is compressing, then going up hydraulic cylinder 7 drives on upper die head 9 and moves, from tablet die cavity, extract and rise to initial threshold position out, now controlling lower hydraulic cylinder 10 makes in lower die head 12 to move, when the upper surface of lower die head 12 and the upper surface of wafers cavity template 13 are when concordant, moulding lamellar body can be ejected from the tablet die cavity of wafers cavity template 13, mix in the lump to release and enter the utensil that connects material being positioned at moulding lamellar body on wafers cavity template 13 upper surfaces and unnecessary powder by discharging push pedal again, after discharging, lower die head 12 moves down into predetermined reference position, start a new round and add the circulation of powder compressing tablet.
This discharge method makes the compressing tablet body of moulding and unnecessary powder mix and be pushed out in the upper surface of wafers cavity template, obtain the finished product compressing tablet body that is not stained with powder, follow-uply also must go powder, negative pressure to inhale powder operation through screening, can not glue the product of powder for requiring compressing tablet surface, can not realize even inhale powder method by negative pressure, also must towel off and remove by craft.Carry out being easy to cause in the separation process of sheet powder shock unfilled corner or the breakage of moulding compressing tablet body at vibration screening, meanwhile, in operation place, dust can fly upward, and environment is severe, can cause dust to suck injury to operator.
Hence one can see that, adopt existing moulding lamellar body to mix discharging technology with powder, follow-up powder sheet separates not only needs to screen separation equipment, negative pressure is inhaled powder equipment, also will towel off and remove by hand, goes powder craft flow process complexity, long processing period, product qualified rate is low, and processing cost is high, and operating personnel's occupational health is damaged, this go out sheet mode do not meet existing energy-conservation, clean production requirement, therefore must carry out technological improvement to the discharging of existing tablet press machine.
Summary of the invention:
The object of this invention is to provide the free sticky powder of a kind of tablet press machine and clean sheet outlet device, it can once directly separate moulding lamellar body with powder, guarantee that gained matrix band surface does not adhere to powder, after slice, can directly pack warehouse-in without processing, can reduce the percentage of damage of lamellar body, can reduce production costs again.The using method of this device is provided simultaneously.
The technical scheme that the present invention takes is as follows:
The free sticky powder of a kind of tablet press machine cleans sheet outlet device, it is characterized in that: comprise two guide rails that be arranged in parallel, mobile splicing plate, draw together sheet plate, oscillating rectilinear motion parts and connecting rod, two guide rails are flatly fixedly mounted on wafers cavity template or on middle fixed head, distance between two guide rails is greater than the dispersion of distribution of compressing tablet die cavity on wafers cavity template, it between mobile splicing plate and two guide rails, is horizontal slip fit structure, mobile splicing plate can be free to slide along two guide rails in level, drawing together sheet plate is fixedly mounted between two guide rails, draw together between the base of sheet plate and the upper surface of mobile splicing plate and leave gap, the full-size in this gap is less than the minimum dimension of finished product lamellar body, drawing together sheet plate is positioned in the advance and retreat trip segment of mobile splicing plate, draw together sheet plate and be more than or equal to the dispersion of distribution of compressing tablet die cavity on wafers cavity template apart from the distance of the outer side edges of middle fixed head, static element in oscillating rectilinear motion parts is fixed on middle fixed head or guide rail, moving member in oscillating rectilinear motion parts is fixedly connected with mobile splicing plate by connecting rod.
Further, the horizontal slip fit structure between mobile splicing plate and two guide rails is: the medial surface at two guide rails is provided with gathering sill, and mobile splicing plate can be free to slide and be inserted in gathering sill, is matched in clearance between mobile splicing plate and gathering sill.
Further, the shape of cross section of described gathering sill is rectangle or V-arrangement.
Further, described oscillating rectilinear motion parts are piston-type hydro compressing cylinder, or piston type cylinder.
Further, the distance between two guide rails is greater than the width of wafers cavity template.
Further, drawing together gap size between the base of sheet plate and the upper surface of mobile splicing plate is 0.5～2.5 millimeter.
Further, draw together sheet plate and be fixedly mounted on the upper surface of two guide rails, and be positioned at the outside of wafers cavity template.
Further, drawing together sheet plate is 50～200 millimeters apart from the distance of the outer side edges of wafers cavity template.
Further, limit switch is installed on guide rail.
Further, fixedly mount cleaning brush below mobile splicing plate, the lower brush finish of cleaning brush is corresponding with the upper surface of lower die head.
Its using method is as follows:
By the control system of tablet press machine to upper hydraulic cylinder, lower hydraulic cylinder and oscillating rectilinear motion parts are controlled by following action request, when upper die head and lower die head are carried out after compressing tablet finishes being positioned at the powder of die cavity of wafers cavity template, upper hydraulic cylinder stops action making upper die head static, lower hydraulic cylinder action drives lower die head to move down depanning, make lower die head be displaced downwardly to original position, now control system is sent progress signal to oscillating rectilinear motion parts, oscillating rectilinear motion parts drive mobile splicing plate to move to the tablet die cavity below of wafers cavity template along two guide rails by connecting rod, now control system is sent and is stopped actuating signal to oscillating rectilinear motion parts, control upper hydraulic cylinder action drives upper die head to move down simultaneously, the tablet pressing is ejected from shaping mold cavity, fall in the mobile splicing plate of below, the mobile splicing plate that makes control system control oscillating rectilinear motion parts shifts out the tablet die cavity below of wafers cavity template, shifting out in process, when touching, compressing tablet body is arranged on drawing together after sheet plate between two guide rails, all compressing tablet bodies that drop in mobile splicing plate are drawn together to be fallen in the packaging bag that is preset in piece mouth, a contact pin slice motor unit finishes, so circulation.
Owing to having changed the sheet mode that of tablet press machine, compressing tablet body from wafers cavity template upper surface and powder are blended to sheet mode and change the lower surface slice from wafers cavity template into, after compressing tablet is body formed, first lower die head is extracted out, further moved down by upper die head, eject compressing tablet body, below wafers cavity template, set up the present invention, mobile splicing plate according to contact pin and slice technological requirement can be free to slide along the free slippage in horizontal plane of two guide rails, mobile splicing plate is carried out reciprocating linear along two guide rails by predetermined technological requirement by oscillating rectilinear motion component controls and is moved, compressing lamellar body is received, and draw together sheet discharging packing at assigned address.
Because compressing compressing tablet body is the lower surface slice from wafers cavity template, in the time that upper die head moves down release compressing tablet body, the powder that is positioned at wafers cavity template upper surface cannot fall into the tablet die cavity of wafers cavity template, unnecessary powder cannot touch the compressing tablet body of moulding, moulding compressing tablet surface after discharging can not adhere to powder, therefore, after slice without compressing tablet body being carried out again to any powder processing of going, save follow-up gumming operation, without any need for equipment and the personnel of gumming, improve the utilization rate of powder, reduce production cost, improve operating personnel's working environment, stop the employment injuries that operator causes because of dust adsorption, eliminate the lamellar body impairment factor that goes powder to cause because of vibration screening, improve the serviceability rate of compressing tablet body.Below mobile splicing plate, set up cleaning brush, can in slice, be cleared up the upper surface of lower die head by cleaning brush, prevent the long-pending piece of the sticky powder in lower die head upper surface, affect the end face quality of compressing tablet body.
Hence one can see that, adopts lower end to go out the alternative upper end of sheet mode and go out sheet mode, and follow-up without the separation of powder sheet, yield rate is high, and production cost is low, can not cause occupational health injury to operating personnel, meets existing high-efficiency clean production requirement.
Accompanying drawing explanation:
Fig. 1 is the structural representation of existing tablet press machine;
Fig. 2 is structural representation of the present invention;
Fig. 3 is the left view of Fig. 2;
Fig. 4 is mounting structure schematic diagram of the present invention;
Fig. 5 is the left view of Fig. 4;
Fig. 6 is that the present invention uses view;
In figure: 1-upper mounted plate; 2-upper shifting board; Fixed head in the middle of 3-; 4-lower shifting board; 5-bottom plate; 6-guide upright post; The upper hydraulic cylinder of 7-; 8-cope match-plate pattern; 9-upper die head; Hydraulic cylinder under 10-; 11-lower bolster; 12-lower die head; 13-wafers cavity template; 21-guide rail; 22-moves splicing plate; 23-draws together sheet plate; 24-oscillating rectilinear motion parts; 25-connecting rod; 26-limit switch; 27-cleaning brush; 211-gathering sill.
The specific embodiment:
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described:
Embodiment 1: the free sticky powder of a kind of tablet press machine cleans sheet outlet device, as shown in Fig. 2～Fig. 6, it comprises two guide rails that be arranged in parallel 21, mobile splicing plate 22, draw together sheet plate 23, oscillating rectilinear motion parts 24, connecting rod 25, limit switch 26 and cleaning brush 27, two guide rails 21 are flatly fixedly mounted on middle fixed head 3, distance between two guide rails 21 is greater than the width of wafers cavity template 13, be provided with at the medial surface of two guide rails 21 gathering sill 211 that shape of cross section is rectangle, mobile splicing plate 22 can be free to slide and be inserted in gathering sill 211, between mobile splicing plate 22 and gathering sill 211, it is matched in clearance, drawing together sheet plate 23 is fixedly mounted on the upper surface of two guide rails 21, and 100 millimeters of the outer side edges of the middle fixed head 3 of distance, draw together between the base of sheet plate 23 and the upper surface of mobile splicing plate 22 and leave the gap of 0.8 millimeter, drawing together sheet plate 23 is positioned in the advance and retreat trip segment of mobile splicing plate 22, described oscillating rectilinear motion parts 24 are piston-type hydro compressing cylinder, cylinder body is fixed on middle fixed head 3, the exposed junction of piston rod is fixedly connected with the lower surface of mobile splicing plate 22 by connecting rod 25, limit switch 26 is installed on guide rail 21, described limit switch 26 is optoelectronic switch, below mobile splicing plate 22, fixedly mount cleaning brush 27, the lower brush finish of cleaning brush 27 is corresponding with the upper surface of lower die head 12.
Embodiments of the present invention are a lot, also deposit the function replacing structures such as multiple, and for example, two guide rails 21 can also flatly be fixedly mounted on wafers cavity template 13, or in frame, all can as long as relative wafers cavity template 13 is motionless.Horizontal slip fit structure between mobile splicing plate 22 and two guide rails 21 is a lot, all can as long as meet all structures that mobile splicing plate 22 can do to be free to slide at horizontal plane along two guide rails 21.Between mobile splicing plate 22 and two guide rails 21, described in sliding matching structure, the shape of cross section of gathering sill 211 is rectangle or V-arrangement.Oscillating rectilinear motion parts 24 can also be piston type cylinder or leading screw and nut mechanism etc.
Claims (10)
1. the free sticky powder of tablet press machine cleans sheet outlet device, it is characterized in that: comprise two guide rails that be arranged in parallel (21), mobile splicing plate (22), draw together sheet plate (23), oscillating rectilinear motion parts (24) and connecting rod (25), two guide rails (21) are flatly fixedly mounted on wafers cavity template (13) or on middle fixed head (3), distance between two guide rails (21) is greater than the dispersion of distribution of the upper compressing tablet die cavity of wafers cavity template (13), it between mobile splicing plate (22) and two guide rails (21), is horizontal slip fit structure, mobile splicing plate (22) can be free to slide along two guide rails (21) in level, drawing together sheet plate (23) is fixedly mounted between two guide rails (21), draw together between the base of sheet plate (23) and the upper surface of mobile splicing plate (22) and leave gap, the full-size in this gap is less than the minimum dimension of finished product lamellar body, drawing together sheet plate (23) is positioned in the advance and retreat trip segment of mobile splicing plate (22), draw together sheet plate (23) and be more than or equal to the above dispersion of distribution of compressing tablet die cavity of wafers cavity template (13) apart from the distance of the outer side edges of middle fixed head (3), static element in oscillating rectilinear motion parts (24) is fixed on middle fixed head (3) or guide rail (21), moving member in oscillating rectilinear motion parts (24) is fixedly connected with mobile splicing plate (22) by connecting rod (25).
2. the free sticky powder of tablet press machine cleans sheet outlet device according to claim 1, it is characterized in that: the horizontal slip fit structure between mobile splicing plate (22) and two guide rails (21) is: be provided with gathering sill (211) at the medial surface of two guide rails (21), mobile splicing plate (22) can be free to slide and be inserted in gathering sill (211), between mobile splicing plate (22) and gathering sill (211), is matched in clearance.
3. the free sticky powder of tablet press machine cleans sheet outlet device according to claim 2, it is characterized in that: the shape of cross section of described gathering sill (211) is rectangle or V-arrangement.
4. the free sticky powder of tablet press machine cleans sheet outlet device according to claim 1, it is characterized in that: described oscillating rectilinear motion parts (24) are piston-type hydro compressing cylinder, or piston type cylinder.
5. the free sticky powder of tablet press machine cleans sheet outlet device according to claim 1, it is characterized in that: the distance between two guide rails (21) is greater than the width of wafers cavity template (13).
6. the free sticky powder of tablet press machine cleans sheet outlet device according to claim 1, it is characterized in that: drawing together gap size between the base of sheet plate (23) and the upper surface of mobile splicing plate (22) is 0.5～2.5 millimeter.
7. the free sticky powder of tablet press machine cleans sheet outlet device according to claim 1, it is characterized in that: draw together sheet plate (23) and be fixedly mounted on the upper surface of two guide rails (21), and be positioned at the outside of wafers cavity template (13).
8. the free sticky powder of tablet press machine cleans sheet outlet device according to claim 1, it is characterized in that: limit switch (26) is installed on guide rail (21).
9. the free sticky powder of tablet press machine cleans sheet outlet device according to claim 1, it is characterized in that: at the below fixed installation cleaning brush (27) of mobile splicing plate (22), the lower brush finish of cleaning brush (27) is corresponding with the upper surface of lower die head (12).
Described in claim 1 the free sticky powder of tablet press machine to clean the using method of sheet outlet device as follows:
By the control system of tablet press machine to upper hydraulic cylinder (7), lower hydraulic cylinder (10) and oscillating rectilinear motion parts (24) are controlled by following action request, when upper die head (9) and lower die head (12) are carried out after compressing tablet finishes being positioned at the powder of die cavity of wafers cavity template (13), upper hydraulic cylinder (7) stops action making upper die head (9) static, lower hydraulic cylinder (10) action drives lower die head (12) to move down depanning, make lower die head (12) be displaced downwardly to original position, now control system is sent progress signal to oscillating rectilinear motion parts (24), oscillating rectilinear motion parts (24) drive mobile splicing plate (22) to move to the tablet die cavity below of wafers cavity template (13) along two guide rails (21) by connecting rod (25), now control system is sent and is stopped actuating signal to oscillating rectilinear motion parts (24), control upper hydraulic cylinder (7) action drives upper die head (9) to move down simultaneously, the tablet pressing is ejected from shaping mold cavity, fall in the mobile splicing plate (22) of below, the mobile splicing plate (22) that makes control system control oscillating rectilinear motion parts (24) shifts out the tablet die cavity below of wafers cavity template (13), shifting out in process, when touching, compressing tablet body is arranged on drawing together after sheet plate (23) between two guide rails (21), all compressing tablet bodies that drop in mobile splicing plate (22) are drawn together to be fallen in the packaging bag that is preset in piece mouth, a contact pin slice motor unit finishes, so circulation.
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Cited By (6)
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| CN104476793A (en) * | 2014-12-05 | 2015-04-01 | 青岛理工大学 | Full-automatic deoiling slag cake forming machine |
| CN104600772A (en) * | 2014-11-26 | 2015-05-06 | 华南理工大学 | Automatic battery charging device and method |
| CN108393573A (en) * | 2017-12-26 | 2018-08-14 | 上海骄成机电设备有限公司 | Ultrasonic wave rolls bonding machine |
| CN112002546A (en) * | 2020-08-11 | 2020-11-27 | 龚兴娅 | Multi-station profiling device for producing neodymium iron boron magnet and operation method of multi-station profiling device |
| CN112007857A (en) * | 2020-09-17 | 2020-12-01 | 安平县光明金属制品有限公司 | Wave screen process flow |
| CN112549627A (en) * | 2020-11-24 | 2021-03-26 | 柳州广菱汽车技术有限公司 | Mold equipment and part taking and placing device thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112549627A (en) * | 2020-11-24 | 2021-03-26 | 柳州广菱汽车技术有限公司 | Mold equipment and part taking and placing device thereof |
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| CN103817973B (en) | 2015-12-02 |
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Effective date of registration: 20151113 Address after: 213000 9-W, North Gate Road, Jintan, Jiangsu, Changzhou, Danyang Applicant after: CHANGZHOU JIUYAJIU MACHINERY MANUFACTURING Co.,Ltd. Address before: 213200 9-W, North Gate Road, Jintan, Jiangsu, Changzhou, Danyang Applicant before: Jintan Weike Compression Machinery Manufacturing Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder | ||
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Address after: No. 9-W, Danyangmen North Road, Jintan City, Changzhou City, Jiangsu Province, 213000 Patentee after: Jiangsu Jiuyajiu Intelligent Equipment Manufacturing Co.,Ltd. Address before: No. 9-W, Danyangmen North Road, Jintan City, Changzhou City, Jiangsu Province, 213000 Patentee before: CHANGZHOU JIUYAJIU MACHINERY MANUFACTURING Co.,Ltd. |