CN103817960B - Produce the processing technology of rubber floor covering - Google Patents
Produce the processing technology of rubber floor covering Download PDFInfo
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- CN103817960B CN103817960B CN201410031600.4A CN201410031600A CN103817960B CN 103817960 B CN103817960 B CN 103817960B CN 201410031600 A CN201410031600 A CN 201410031600A CN 103817960 B CN103817960 B CN 103817960B
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- rubber
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- stripping
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Abstract
The invention discloses the processing technology of the production rubber floor covering of the processing technology of building ground material, comprise the following steps: A, raw material mix; B, container are shaped; C, heating pressurization; D, naturally cooling; E, stripping processing.The present invention is compared with producing the technique on conventional rubber floor, its rubber floor covering produced all adopts scrap rubber and reclaimed rubber, do not need in production process to carry out sulfuration, pollution can not be produced, its low energy consumption simultaneously, has a daily output of the twice of traditional daily output, finished product lopping rewinding, during laying, direct lopping is laid, and does not need to use any main equipment.
Description
Technical field
The present invention relates to a kind of processing technology of building ground material, be specifically related to the processing technology of producing rubber floor covering.
Background technology
Rubber has special high resiliency, and the performances such as excellent wear-resisting, damping, insulation and sealing, more and more welcomed by the people, the field of application is more and more wide.
Rubber floor covering steps into the ranks of indoor and outdoors ground surface finishing gradually owing to having above-mentioned advantage.Be applicable to the ground such as hotel, hotel, gymnasium, conference hall, gymnasium, dancing room, toilet lay, there is anti-skidding, body-building, attractive in appearance and defencive function.
There is following shortcoming in projects of the produced rubber floor covering of traditional manufacturing process:
1) raw material sources: adopt new rubber mass;
2) sulfuration whether is wanted: need during making to carry out vulcanization process;
3) whether can pollute in producing: need in manufacture craft to add powder and auxiliary agent, powder and auxiliary agent pollute the environment, and are carrying out also polluting the environment in vulcanization process process simultaneously;
4) energy consumption: energy consumption is high, the power of whole technique total energy consumption is 300KW;
5) daily output: yield poorly, has a daily output of 1500 square metres;
6) price: high;
7) process of deployment: making limit, limit is laid, needs to coordinate a large amount of equipment to carry out simultaneously.
Summary of the invention
The object of this invention is to provide a kind of processing technology of producing rubber floor covering, adopt this explained hereafter rubber floor covering energy consumption out low, efficiency is high, does not produce any pollution, can overcome the weak point of above-mentioned rubber floor covering.
To adopt manufactured by technique of the present invention rubber floor covering to be out applicable to the ground such as hotel, hotel, gymnasium, conference hall, gymnasium, dancing room, warehouse, toilet to lay, there is anti-skidding, body-building, attractive in appearance and defencive function.There is good anti-wear performance, impact resistance, ageing resistance, waterproof simultaneously, anti-skidding, anti-seismic performance is good.
The object of the invention is to have realized in the following manner:
Produce the processing technology of rubber floor covering, it comprises the following steps:
A, raw material mix: use physical capture scrap rubber, pulverized by size reduction machinery, this pulverizing is physical process, also can not produce any pollution.Filter out waste rubber grain from size reduction machinery, in waste rubber grain, add adhesive, and together put into mixer and be uniformly mixed, after stirring, form the mixture of waste rubber grain and adhesive;
B, container are shaped: the mixture of the waste rubber grain stirred in step A and adhesive is injected in cylindrical vessel; cylindrical vessel is erect and is placed; and use high pressure shape machine down to apply high pressure from the top of cylindrical vessel to suppress; the high pressure that high pressure shape machine down applies is 10 ~ 40MPa; the mixture of waste rubber grain and adhesive is pressed into cylindrical; finally be finalized the height to setting; the height of cylindrical material i.e. the width of rubber floor covering, need to arrange different height according to laying;
C, heating pressurization: the cylindrical vessel after compacting is transferred in the sealed compartment carrying out physical heating and pressurization, electric heater unit and steam pressurized device is comprised in sealed compartment, electric heater unit and steam pressurized device carry out physical heating and pressurization to it respectively, the mixture of the waste rubber grain in cylindrical vessel and adhesive is made to carry out stereotyped rdsponse, stereotyped rdsponse can make cylindrical material accelerate sizing, save the more time, the set of time of stereotyped rdsponse is 25 ~ 40 minutes, is finally fixed to cylindrical material; Traditional handicraft does not carry out stereotyped rdsponse, and its shaping time needs more than two days.
D, naturally to cool: after the stereotyped rdsponse of above-mentioned step C terminates, cylindrical vessel is shifted out in sealed compartment, and place and carry out nature cooling at normal temperatures, cylindrical material naturally in cooling rear taking-up cylindrical vessel;
E, stripping is processed: the cylindrical material that D step is taken out is placed on rubber stripping machine and carries out stripping, rubber stripping machine comprises PLC control system, blade system, propulsion system and feeding system, cylindrical material is fixed on feeding system, cylindrical material synchronous axial system is driven when feeding system rotates, simultaneously propulsion system whole feeding system forward impelling to blade system, adjusted and controlled the stepped parameter of propulsion system and feeding system by PLC control system, the thickness of its stripping is determined by the propelling position of propulsion system, guarantee the uniform rotation of feeding system energy simultaneously.The blade of blade system completes rotation stripping after contacting with the cylindrical material of synchronous axial system, forms the rubber floor covering of continuous sheet after stripping, and the thickness of rubber floor covering is undertaken adjusting and controlling by PLC control system.
As preferably, be directly the mixture of waste rubber grain and adhesive is injected in cylindrical vessel by mixer in step B.
As preferably, in step C, the output pressure of steam pressurized device is 0.3 ~ 0.6MPa, and the heating-up temperature of electric heater unit is 90 ~ 150 degree.The mode of physical heating and pressurization all uses clean energy resource, environmental protection, can not produce any pollution, do not discharge any dusty gas in air to environment.
As preferably, the blade system in E step adopts dynamic blade structure, and pairing has blade sander, and dynamic blade carries out blade polishing and dynamic stripping while rotating.During as cylindrical material existed the hardness of matter such as metal, blade easily produces breach when stripping, thus affect the normal work of blade, dynamic blade is adopted to coordinate the synchronous polishing work of sander, blade adjustment can reduce the generation of breach when rotating, even if produce breach can polish fast to sharp state, do not affect unconsciously stripping work yet.
As preferably, the mixture that the adhesive used in step A is heat cure glue and damp solidified glue.
The waste old Raw material processings such as scrap rubber mainly comprises at the bottom of scrap rubber, sneakers by various waste old, leftover pieces, cable skin, rubber edge corner material, automobile rim strip are produced.Above scrap rubber is reclaimed rubber, can not produce any pollution.
Compared with producing the technique on conventional rubber floor, the beneficial effect that the projects of the rubber floor covering adopting production technology of the present invention to produce produce is as follows:
1) raw material sources: adopt scrap rubber and reclaimed rubber;
2) sulfuration whether is wanted: do not need to carry out vulcanization process;
3) whether can pollute in producing: do not carry out vulcanization process process, can not pollution be produced;
4) energy consumption: low energy consumption, the power of whole technique total energy consumption is 150KW;
5) daily output: be the twice of traditional daily output, tradition has a daily output of 1500 square metres, has a daily output of 3000 square metres after improvement;
6) price: medium.
7) process of deployment: finished product lopping rewinding, during laying, direct lopping is laid, and does not need to use any main equipment.
Detailed description of the invention
Below in conjunction with detailed description of the invention, the present invention is described in further detail.
The present embodiment, produce the processing technology of rubber floor covering, it comprises the following steps: A, raw material mix; B, container are shaped; C, heating pressurization; D, naturally cooling; E, stripping processing.
Wherein, the process of raw material mixing, for using physical capture scrap rubber, is pulverized by size reduction machinery.Filter out waste rubber grain from size reduction machinery, in waste rubber grain, add adhesive, and together put into mixer and be uniformly mixed, after stirring, form the mixture of waste rubber grain and adhesive.
The process of container sizing is that the mixture of waste rubber grain and adhesive is directly injected in cylindrical vessel by mixer, cylindrical vessel is erect and places, and the high pressure using high pressure shape machine down to apply 30MPa from the top of cylindrical vessel is suppressed, and makes the mixture of waste rubber grain and adhesive be pressed into cylindrical.
Heating pressurization process be compacting after cylindrical vessel be transferred to carry out physical heating and pressurization sealed compartment in, electric heater unit and steam pressurized device is adopted to carry out the heating of physics 100 degree and the pressurization of 0.4MPa to it respectively, under the common change of temperature and pressurization, the mixture of the waste rubber grain in cylindrical vessel and adhesive is made to carry out stereotyped rdsponse, stereotyped rdsponse can make cylindrical material accelerate sizing, and the time of the present embodiment stereotyped rdsponse is 30 minutes.
Naturally the process of cooling for be shifted out cylindrical vessel in sealed compartment, and placement carries out nature cooling at normal temperatures, naturally takes out the cylindrical material in cylindrical vessel after cooling.
The process of stripping processing is the cylindrical material of taking out is placed on rubber stripping machine carry out stripping.First cylindrical material is fixed on feeding system, cylindrical material synchronous axial system is driven when feeding system rotates when then working, propulsion system is whole feeding system forward impelling to blade system simultaneously, is adjusted and controlled the stepped parameter of propulsion system and feeding system by PLC control system.The blade of blade system completes rotation stripping after contacting with the cylindrical material of synchronous axial system, forms the rubber floor covering of continuous sheet after stripping, and the thickness of rubber floor covering is undertaken adjusting and controlling by PLC control system.
By the technique improved above, the power of its whole technique total energy consumption is 150KW, has a daily output of the twice of traditional daily output, have a daily output of 3000 square metres, and price is medium, can not produce any pollution, does not more need to use any main equipment during laying.
Above content is in conjunction with concrete preferred embodiment further description made for the present invention, can not assert that specific embodiment of the invention is confined to these explanations.For general technical staff of the technical field of the invention, without departing from the inventive concept of the premise, some simple deduction or replace can also be made, all should be considered as protection scope of the present invention.
Claims (4)
1. produce the processing technology of rubber floor covering, it is characterized in that comprising the following steps:
A, raw material mix: use physical capture scrap rubber; pulverized by size reduction machinery, filter out waste rubber grain, in waste rubber grain, add adhesive; and together put into mixer and be uniformly mixed, form the mixture of waste rubber grain and adhesive after stirring;
B, container are shaped: the mixture of the waste rubber grain stirred in step A and adhesive is injected in cylindrical vessel; cylindrical vessel is erect and is placed; and use high pressure shape machine down to apply high pressure from the top of cylindrical vessel to suppress; the high pressure that high pressure shape machine down applies is 10 ~ 40MPa; the mixture of waste rubber grain and adhesive is pressed into cylindrical, is finally finalized the height to setting;
C, heating pressurization: the cylindrical vessel after compacting is transferred in the sealed compartment carrying out physical heating and pressurization, electric heater unit and steam pressurized device is comprised in sealed compartment, electric heater unit and steam pressurized device carry out physical heating and pressurization to it respectively, the mixture of the waste rubber grain in cylindrical vessel and adhesive is made to carry out stereotyped rdsponse, the set of time of stereotyped rdsponse is 25 ~ 40 minutes, is finally fixed to cylindrical material;
D, naturally to cool: after the stereotyped rdsponse of above-mentioned step C terminates, cylindrical vessel is shifted out in sealed compartment, and place and carry out nature cooling at normal temperatures, cylindrical material naturally in cooling rear taking-up cylindrical vessel;
E, stripping is processed: the cylindrical material that D step is taken out is placed on rubber stripping machine and carries out stripping, rubber stripping machine comprises PLC control system, blade system, propulsion system and feeding system, cylindrical material is fixed on feeding system, cylindrical material synchronous axial system is driven when feeding system rotates, simultaneously propulsion system whole feeding system forward impelling to blade system, adjusted and controlled the stepped parameter of propulsion system and feeding system by PLC control system, the blade of blade system completes rotation stripping after contacting with the cylindrical material of synchronous axial system, the rubber floor covering of continuous sheet is formed after stripping, the thickness of rubber floor covering is undertaken adjusting and controlling by PLC control system, blade system adopts dynamic blade structure, and pairing has blade sander, dynamic blade carries out blade polishing and dynamic stripping while rotating.
2. produce the processing technology of rubber floor covering according to claim 1, it is characterized in that: be directly the mixture of waste rubber grain and adhesive is injected in cylindrical vessel by mixer in step B.
3. produce the processing technology of rubber floor covering according to claim 1, it is characterized in that: in step C, the output pressure of steam pressurized device is 0.3 ~ 0.6MPa, the heating-up temperature of electric heater unit is 90 ~ 150 degree.
4. according to claims 1 to 3 any one, produce the processing technology of rubber floor covering, it is characterized in that: the mixture that the adhesive used in step A is heat cure glue and damp solidified glue.
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| CN201410031600.4A CN103817960B (en) | 2014-01-23 | 2014-01-23 | Produce the processing technology of rubber floor covering |
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| CN201410031600.4A CN103817960B (en) | 2014-01-23 | 2014-01-23 | Produce the processing technology of rubber floor covering |
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| CN103817960B true CN103817960B (en) | 2016-03-09 |
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| CN104945697A (en) * | 2015-04-29 | 2015-09-30 | 桐城市诚信木塑科技材料有限公司 | Health rubber floor and processing technique thereof |
| CN107031091A (en) * | 2017-06-22 | 2017-08-11 | 合肥易美特建材有限公司 | A kind of production technology on abrasion-resistant rubber floor |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN1025665C (en) * | 1990-11-24 | 1994-08-17 | 达县橡胶制品厂 | Working method for rubber round washer and equipment thereof |
| CN101659065B (en) * | 2009-09-18 | 2011-08-10 | 东莞市恒生机械制造有限公司 | Numerical control strong circle cutting machine and working method thereof |
| CN102134904B (en) * | 2011-01-28 | 2012-09-26 | 魏县辉煌橡胶制品有限公司 | Rubber laminated floor and manufacturing method thereof |
| CN102873790A (en) * | 2012-10-16 | 2013-01-16 | 河南新艾卡橡胶工业有限公司 | Full-automatic hydraulic tire peeling and disassembling machine |
| CN103223678B (en) * | 2013-02-28 | 2015-04-22 | 中国工程物理研究院化工材料研究所 | Slicing machine and method for processing flexible non-metal slice with high-precision thickness and wide format |
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Effective date of registration: 20200515 Address after: 529000 Shuiwang, dulian village, shatui Town, Xinhui District, Jiangmen City, Guangdong Province Patentee after: Guangdong Bosen new materials Co., Ltd Address before: 525200 No. 38 Industrial Avenue, Maoming, Guangdong, Gaozhou Patentee before: Guo Fuhua |