CN103817474A - Numerical-control full-automatic positioning and forming welding machine for aluminum-clad wooden doors or windows - Google Patents
Numerical-control full-automatic positioning and forming welding machine for aluminum-clad wooden doors or windows Download PDFInfo
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- CN103817474A CN103817474A CN201310588201.3A CN201310588201A CN103817474A CN 103817474 A CN103817474 A CN 103817474A CN 201310588201 A CN201310588201 A CN 201310588201A CN 103817474 A CN103817474 A CN 103817474A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0211—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0247—Driving means
Abstract
The invention discloses a numerical-control full-automatic positioning and forming welding machine for aluminum-clad wooden doors or windows. The numerical-control full-automatic positioning and forming welding machine comprises a control system, an underframe, a fixed frame, a movable frame, a feeding mechanism and a discharging mechanism. The fixed frame and the movable frame are respectively arranged on two sides of the underframe; the feeding mechanism and the discharging mechanism are disposed between the fixed frame and the movable frame; both the movable frame and the fixed frame are provided with positioning and forming welding devices and longitudinal moving mechanisms; the positioning and forming welding devices arranged on the longitudinal moving mechanisms are capable of moving thereon; the movable frame is driven to slide along transverse guide rails by a transverse driving mechanism. By the aid of the numerical-control full-automatic positioning and forming welding machine, automatic welding of four corners of rectangular aluminum-clad wooden doors or windows is realized rapidly with attractive and smooth weld joints, the defect that wood is affected with damp is overcome; after welding, the aluminum-clad wooden doors or windows are integrated with no spliced seams but smooth and non-defective surfaces, are long in service lives and high in quality; production efficiency is high while production cost is low.
Description
Technical field
The present invention relates to the technical field of processing equipment at aluminium bag timber window family, specifically refer to a kind of numerical-control full-automatic aluminium bag timber window positioning molding bonding machine of four jiaos of automatic weldings of the rectangular aluminum bag timber window of having realized the size that varies in size.
Background technology
At present, existing worked door window apparatus is generally the processing to aluminium door and window, the processing of aluminium door and window is generally first by corner combining mechanism, two adjacent aluminium frames to be completed to group angle, then adopt buckle and corner brace to realize splicing and combining of aluminium frame, the like, group angle and the splicing work at other several angles completed, this kind of technical scheme complex manufacturing, production efficiency is low, and splicing gap easily intakes, makes moist, damages by worms and be not attractive in appearance, and complex process, the expense of buckle and corner brace are high simultaneously.
Along with scientific and technological progress and the demand in market, four jiaos of group angle apparatus that simultaneously complete assembling occur successively, it can once complete four jiaos of group angles of rectangular aluminum frame, then adopt corner location to adopt buckle and corner brace to realize four jiaos of plastic-aluminum doorframe splices simultaneously simultaneously, be that this kind of design comprises corner brace assembly or fitting table, by sawing being become the shape of peripheral frame of the aluminum alloy doors and windows of miter angle be placed on corner brace assembly or fitting table, and in the cavity of shape of peripheral frame, pack an angle of 90 degrees code into, make two adjacent aluminium section bars to being connected into 90 degree, four edges frame section forms an aluminium door and window framework, aluminium door and window framework after having assembled is riveting and is connect by punching, shape of peripheral frame is connected into an overall frame structure by corner brace.This kind of technical scheme production efficiency has very big lifting, but it makes frame form an entirety for rushing to be riveting to connect, and still has easily water inlet and not attractive in appearance of splicing seams, and buckle and the high problem of corner brace expense, and its production automation degree has certain limitation.
Aluminium bag timber window is on the basis of solid wood, the section bar being formed by connecting by mechanical means with aluminium alloy extrusions and timber, and the novel window connecting to form by special angle, is now more and more subject to people's favor.But, on market, also do not realize the process equipment of seamless welding processing aluminium bag timber window aluminium frame, the group angle of aluminum current bag timber window is manually to connect by corner brace entirely, its group angular speed is slow, group cutin amount is unstable, easily there is the situations such as not straight, not parallel or dislocation, manually welding behind group angle, arc light radiation while not only welding and flue dust are quite large to operating personnel's health harm, and artificial speed of welding is slow, unstable product quality, appearance of weld is difficult to control, and it cannot meet the needs of batch production.
Summary of the invention
The object of this invention is to provide a kind of self-feeding, automatically complete the numerical-control full-automatic aluminium bag timber window positioning molding bonding machine of location, four jiaos of group angles, automatic welding moulding and the automatic discharging of aluminium bag timber window aluminium frame.
To achieve these goals, the present invention designs a kind of numerical-control full-automatic aluminium bag timber window positioning molding bonding machine, it comprises control system and underframe, described underframe is provided with fixed frame, article two, the cross slide way be arrangeding in parallel, moving frame and transversal driving mechanism, described fixed frame and moving frame are separately positioned on the both lateral sides of underframe, article two, cross slide way is separately positioned on longitudinal both sides of underframe, article two, between cross slide way, be provided with transversal driving mechanism, article two, cross slide way is provided with moving frame, between moving frame and cross slide way, be provided with transverse slider, moving frame is driven along cross slide way slippage by transversal driving mechanism, between described fixed frame and moving frame, be also provided with feed mechanism and shedding mechanism, on described fixed frame and moving frame, be equipped with stationary positioned moulding welder and longitudinal moving mechanism, described stationary positioned moulding welder is located at respectively fixed frame same one end corresponding with moving frame, longitudinal moving mechanism is located at respectively the fixed frame other end corresponding with moving frame, longitudinal moving mechanism is provided with running fix moulding welder mobile on longitudinal moving mechanism.
Described stationary positioned moulding welder and running fix moulding welder include positioning molding base plate, described positioning molding base plate is provided with the moulding locating piece that is 90 jiaos, the both sides of moulding locating piece are equipped with pre-pressing mechanism, pressing mechanism and welding mechanism, described pre-pressing mechanism comprises pre-pressing stent, pushing cylinder, pre-air cylinder and the pre-pressing roller pressed, pre-pressing stent is arranged on a side of positioning molding base plate, pre-pressing stent is provided with pushing cylinder and in advance by air cylinder, be provided with pre-pressing roller by the bottom of air cylinder in advance, pushing cylinder and drive pre-pressing roller to press in advance aluminium frame by air cylinder in advance,
Described pressing mechanism comprises pressing stent, workpiece pressing, expansion plate and by air cylinder, described pressing stent is arranged on positioning molding base plate, pressing stent is provided with workpiece pressing, expansion plate and by air cylinder, workpiece pressing is driven by air cylinder and is moved forward and backward by expansion plate, by air cylinder, aluminium frame is pressed;
Described welding mechanism comprises welding support, moves up and down cylinder, moves forward and backward motor, welding gun, the aluminium weldering source of welding current and aluminium welding wire wire-feed motor, described welding support is arranged on the rear side of positioning molding base plate, welding support is provided with and moves up and down cylinder, moves forward and backward motor and welding gun, move forward and backward motor and move up and down the front and back of cylinder control welding gun and move up and down, realizing the seamless welding of aluminium bag wooden sash by spot welding and seam weldering.
Described stationary positioned moulding welder and running fix moulding welder also include two upper copper briquettings, two lower copper briquettings and welding slag drawer, described upper copper briquetting is located at respectively two by the bottom of air cylinder, two lower copper briquettings are symmetrically set in the pit of positioning molding base plate and the upper surface flush of upper surface and positioning molding base plate, between two lower copper briquettings, leave welding slag runner, welding slag runner below is provided with welding slag drawer, arranging of upper copper briquetting and lower copper briquetting can prevent working deformation, also play the effect of heat radiation simultaneously, the setting of welding slag drawer, be convenient to clear up in time welding slag, on described welding mechanism, add scavenger system, when completing, welding starts scavenger system, guarantee the clean of positioning molding welder platform.
Described welding mechanism also comprises welding gun left and right trim button and the upper and lower trim button of welding gun, carries out left and right fine setting or fine setting up and down for controlling welding gun.
Described longitudinal moving mechanism comprises two longitudinal rails that be arranged in parallel, longitudinal rail protective cover, longitudinal driving mechanism and running fix moulding welder, described longitudinal driving mechanism is located between two longitudinal rails, running fix moulding welder is located on longitudinal rail, between running fix moulding welder and longitudinal rail, be provided with longitudinal sliding block, running fix moulding welder drives longitudinally guide rail slippage by longitudinal driving mechanism.
Described transversal driving mechanism comprises the first ball wire bar pair and the first servomotor, the first servomotor is located at a side of underframe, the first servomotor is connected with the first ball wire bar pair, the first ball wire bar pair is connected with moving frame, the first servomotor is connected with control system, and first driven by servomotor the first ball wire bar pair rotates and drives moving frame slippage on cross slide way;
Described longitudinal driving mechanism comprises the second ball wire bar pair and the second servomotor, the second servomotor is located at a side of longitudinal driving mechanism, the second servomotor is connected with the second ball wire bar pair, the second ball wire bar pair is connected with running fix moulding welder, the second servomotor is connected with control system, and second driven by servomotor the second ball wire bar pair rotates and drives the slippage on longitudinal rail of running fix moulding welder.
Described feed mechanism comprises feeding Timing Belt, feeding cylinder and material supporting rack, the two ends of described feeding Timing Belt are connected with synchronous pulley, synchronous pulley drives feeding Timing Belt to slide, described feeding cylinder control material supporting rack moves up and down, by feeding Timing Belt, aluminium door frame is delivered to from one end of underframe underframe after correct position, again by feeding cylinder control material supporting rack by aluminium door frame jacking to the moulding locating piece on stationary positioned moulding welder and running fix moulding welder, then by regulating running fix moulding welder on moving frame and longitudinal moving mechanism, aluminium door frame is accurately realized to four jiaos of positioning moldings.
Described shedding mechanism comprises tooth bar, discharge arm, discharging power transmission shaft, guide wheel and driving mechanism, described discharge arm is arranged on the upper end of tooth bar, described driving mechanisms control discharging power transmission shaft rotates, and discharging power transmission shaft drives guide wheel to rotate, and guide wheel drives rack drives to move up and down;
Described driving mechanism comprises rotation major axis, drive motors, the first synchronous pulley, the second Timing Belt, the second synchronous pulley, the first bevel gear and the second bevel gear, described driving major axis is located at the end of underframe, and be connected with drive motors, described drive motors drives and rotates major axis rotation, rotating major axis drives the first synchronous pulley to rotate, the first synchronous pulley drives the second synchronous pulley to rotate by the second Timing Belt, the second synchronous pulley drives the second bevel-gear rotating by the first bevel gear, the second bevel gear control discharging power transmission shaft rotates, rotating major axis is provided with at the shifting fork mechanism that rotates major axis upper driving, described shifting fork mechanism comprises fork and bearing, bearing is arranged on and rotates on major axis, bearing is provided with the fork rotating with bearing, bearing rotates with rotating major axis.
Described the first servomotor, move up and down cylinder, move forward and backward motor, pushing cylinder, in advance by air cylinder, be all connected with control system by air cylinder, the second servomotor, synchronous pulley, driving mechanism and discharging motor.
Described control system comprises human-machine operation console and electrical control cubicles, and human-machine operation console and electrical control cubicles design for split, and handled easily personnel are in position operation easily.
The beneficial effect of numerical-control full-automatic aluminium bag timber window positioning molding bonding machine of the present invention: the present invention passes through four jiaos of positioning molding devices of aluminium bag timber window and welder combination cleverly, realize the self-feeding of aluminium bag timber window, automatically complete four jiaos of positioning moldings of aluminium bag timber window, the a series of actions such as automatic welding and automatic discharging, overcome Aluminum plastics door and window group angle in prior art and spliced easy water inlet and buckle and the high problem of corner brace expense, overcome at present artificial positioning molding slow with artificial speed of welding, unstable product quality, easily occur not straight, not parallel or dislocation and appearance of weld are difficult to the situations such as control, well automatic positioning molding and automatic welding are combined, realize full-automatic operation by control system, can realize positioning molding and welding to different size aluminium bag timber window.Numerical-control full-automatic aluminium bag timber window positioning molding of the present invention welding function completes four jiaos of positioning moldings and the automatic welding of different size rectangular aluminum bag wooden sash, automaticity is high, production efficiency is high and weld seam is attractive in appearance, smooth, speed is fast, solve buckle and the high problem of corner brace expense, overcome the wooden water inlet of buckle and corner brace positioning splicing and the defect of making moist; After welding, aluminium bag timber window shape has become entirety simultaneously, there is no the seam of splicing, smooth surface zero defect, and not only aluminium bag timber window overall appearance is attractive in appearance, and service life and quality to aluminium bag timber window is once the lifting of leap property.
accompanying drawing explanation:
Fig. 1 is the structural representation of numerical-control full-automatic aluminium bag timber window positioning molding bonding machine of the present invention;
Fig. 2 is the structural representation of fixed frame part in Fig. 1;
Fig. 3 is the structural representation of positioning molding welder in Fig. 1;
Fig. 4 is the structural representation of shedding mechanism in Fig. 1.
By reference to the accompanying drawings Reference numeral on it is explained as follows:
1 human-machine operation console, 2 electrical control cubicles, 3 stationary positioned moulding welders, 4 fixed frames, 5 running fix moulding welders, 6 longitudinal moving mechanisms, 7 feed mechanisms, 8 shedding mechanisms, 9 cross slide waies, 10 transverse sliders, 11 first ball screw Submounts, 12 moving frames, 13 first ball wire bar pairs, 14 first servomotors, 15 underframe, 16 tooth bars, 17 feeding Timing Belts, 18 discharge arms, 19 discharging turning cylinders, 20 discharging motors, 21 power transmission shafts, 22 guide wheels, 23 feeding cylinders, 24 material supporting racks, 25 first synchronous pulleys, 26 second Timing Belts, 27 second synchronous pulleys, 28 first bevel gears, 29 second bevel gears,
51 left and right trim buttons, 52 welding supports, Shang Xia 53 trim button, 54 move up and down cylinder, 55 move forward and backward motor, 55 move forward and backward motor, 56 pushing cylinders, 57 in advance by copper briquetting on air cylinder, 58 pre-pressing stents, 59,510 times copper briquettings, 511 welding slag drawers, 512 welding slag runners, 513 moulding locating pieces, 514 positioning molding base plates, 515 pre-pressing rollers, 516 expansion plates, 517 by air cylinder, 518 pressing stents, 519 workpiece pressings, 520 welding guns;
61 second ball wire bar pairs, 62 second servomotors, 63 longitudinal rails.
The specific embodiment
For the ease of those skilled in the art's understanding, below in conjunction with specific embodiment and accompanying drawing, structural principle of the present invention is described in further detail.
As Fig. 1, Fig. 2, shown in Fig. 3, a kind of numerical-control full-automatic aluminium bag timber window positioning molding bonding machine, it comprises control system and underframe 15, described underframe 15 is provided with fixed frame 4, article two, the cross slide way 9 be arrangeding in parallel, moving frame 12 and transversal driving mechanism, described fixed frame 4 and moving frame 12 are separately positioned on the both lateral sides of underframe 15, article two, cross slide way 9 is separately positioned on longitudinal both sides of underframe 15, article two, between cross slide way 9, be provided with transversal driving mechanism, article two, cross slide way 9 is provided with moving frame 12, between moving frame 12 and cross slide way 9, be provided with transverse slider 10, moving frame 12 is driven along cross slide way 9 slippages by transversal driving mechanism, between described fixed frame 4 and moving frame 12, be also provided with feed mechanism 7 and shedding mechanism 8, on described fixed frame 4 and moving frame 12, be equipped with stationary positioned moulding welder 3 and longitudinal moving mechanism 6, described stationary positioned moulding welder 3 is located at respectively fixed frame 4 and the corresponding same one end of moving frame 12, longitudinal moving mechanism 6 is located at fixed frame 4 and the corresponding other end of moving frame 12, longitudinal moving mechanism 6 is provided with running fix moulding welder 5 mobile on longitudinal moving mechanism 6.
As Fig. 1, shown in Fig. 3, described stationary positioned moulding welder 3 and running fix moulding welder 5 include positioning molding base plate 514, described positioning molding base plate 514 is provided with the moulding locating piece 513 that is 90 jiaos, the both sides of moulding locating piece 513 are equipped with pre-pressing mechanism, pressing mechanism and welding mechanism, described pre-pressing mechanism comprises pre-pressing stent 58, pushing cylinder 56, pre-air cylinder 57 and the pre-pressing roller 515 pressed, pre-pressing stent 58 is arranged on a side of positioning molding base plate 514, pre-pressing stent 58 is provided with pushing cylinder 56 and in advance by air cylinder 57, be provided with pre-pressing roller 515 by the bottom of air cylinder 57 in advance, pushing cylinder 56 and drive pre-pressing roller 515 to press in advance aluminium frame by air cylinder 57 in advance,
Described pressing mechanism comprises pressing stent 518, workpiece pressing 519, expansion plate 516 and by air cylinder 517, described pressing stent 518 is arranged on positioning molding base plate 514, pressing stent 518 is provided with workpiece pressing 519, expansion plate 516 and by air cylinder 517, workpiece pressing 519 is driven by air cylinder 517 and is moved forward and backward by expansion plate 516, by air cylinder 517, aluminium frame is pressed;
Described welding mechanism comprises welding support 52, moves up and down cylinder 54, moves forward and backward motor 55, welding gun 520, the aluminium weldering source of welding current and aluminium welding wire wire-feed motor, described welding support 52 is arranged on the rear side of positioning molding base plate 514, welding support 52 is provided with and moves up and down cylinder 54, moves forward and backward motor 55 and welding gun 520, move forward and backward motor 55 and move up and down cylinder 54 and control the front and back of welding gun 520 and move up and down, realize the seamless welding of aluminium bag wooden sash by spot welding and seam weldering.
As shown in Figure 3, described stationary positioned moulding welder 3 and running fix moulding welder 5 also include two upper copper briquettings 59, two lower copper briquettings 510 and welding slag drawers 511, described upper copper briquetting 59 is located at respectively two by the bottom of air cylinder 517, two lower copper briquettings 510 are symmetrically set in the pit of positioning molding base plate 514 and the upper surface flush of upper surface and positioning molding base plate 514, between two lower copper briquettings 510, leave welding slag runner 512, welding slag runner 512 belows are provided with welding slag drawer 511.
As shown in Figure 3, described welding mechanism also comprises welding gun left and right trim button 51 and the upper and lower trim button 53 of welding gun, carries out left and right fine setting or fine setting up and down for controlling welding gun.
As shown in Figure 1 and Figure 2, described longitudinal moving mechanism 6 comprises two longitudinal rails that be arranged in parallel 63, longitudinal rail protective cover, longitudinal driving mechanism and running fix moulding welder 5, described longitudinal driving mechanism is located between two longitudinal rails 63, running fix moulding welder 5 is located on longitudinal rail 63, between running fix moulding welder 5 and longitudinal rail 63, be provided with longitudinal sliding block, running fix moulding welder 5 drives longitudinally guide rail 63 slippages by longitudinal driving mechanism.
As shown in Figure 1 and Figure 2, described transversal driving mechanism comprises the first ball wire bar pair 13 and the first servomotor 14, the first servomotor 14 is located at a side of underframe 15, the first servomotor 14 is connected with the first ball wire bar pair 13, the first ball wire bar pair 13 is connected with moving frame 12 by the first ball screw Submount 11, the first servomotor 14 is connected with control system, and the first servomotor 14 drives the first ball wire bar pair 13 to rotate and drives moving frame 12 slippage on cross slide way 9;
Described longitudinal driving mechanism comprises the second ball wire bar pair 61 and the second servomotor 62, the second servomotor 62 is located at a side of longitudinal driving mechanism, the second servomotor 62 is connected with the second ball wire bar pair 61, the second ball wire bar pair 61 is connected with running fix moulding welder 5, the second servomotor 62 is connected with control system, and the second servomotor 62 drives the second ball wire bar pair 61 to rotate and drives the slippage on longitudinal rail 63 of running fix moulding welder 5.
As Fig. 1, shown in Fig. 2, described feed mechanism comprises feeding Timing Belt 17, feeding cylinder 23 and material supporting rack 24, the two ends of described feeding Timing Belt 17 are connected with synchronous pulley, synchronous pulley drives feeding Timing Belt 17 to slide, described feeding cylinder 23 is controlled material supporting rack 24 and is moved up and down, by feeding Timing Belt 17, aluminium door frame is delivered to from one end of underframe 15 underframe 15 after correct position, again by feeding cylinder 23 control material supporting rack 24 by aluminium door frame jacking to the moulding locating piece 513 on stationary positioned moulding welder and running fix moulding welder, then by regulating running fix moulding welder on moving frame and longitudinal moving mechanism, aluminium door frame is accurately realized to four jiaos of positioning moldings.
As shown in Figure 1, Figure 2, Figure 4 shows, described shedding mechanism comprises tooth bar 16, discharge arm 18, discharging power transmission shaft 21, guide wheel 22 and driving mechanism, described discharge arm 18 is arranged on the upper end of tooth bar 16, described driving mechanisms control discharging power transmission shaft 21 rotates, discharging power transmission shaft 21 drives guide wheel 22 to rotate, and guide wheel 22 is with carry-over bar 16 to drive and is moved up and down;
Described driving mechanism comprises rotation major axis 19, drive motors 20, the first synchronous pulley 25, the second Timing Belt 26, the second synchronous pulley 27, the first bevel gear 28 and the second bevel gear 29, described driving major axis 19 is located at the end of underframe 15, and be connected with drive motors 20, described drive motors 20 drives rotation major axis 19 to rotate, rotating major axis 19 drives the first synchronous pulley 25 to rotate, the first synchronous pulley 25 drives the second synchronous pulley 27 to rotate by the second Timing Belt 26, the second synchronous pulley 27 drives the second bevel gear 29 to rotate by the first bevel gear 28, the second bevel gear 29 is controlled discharging power transmission shaft 21 and is rotated, rotating major axis 19 is provided with at the shifting fork mechanism that rotates major axis 19 upper drivings, described shifting fork mechanism comprises fork and bearing, bearing is arranged on and rotates on major axis 19, bearing is provided with the fork rotating with bearing, bearing rotates with rotating major axis 19.
As shown in Figure 1, Figure 2, Figure 3 shows, the first described servomotor 14, move up and down cylinder 54, move forward and backward motor 55, pushing cylinder 56, in advance by air cylinder 57, be all connected with control system with discharging motor 20 by air cylinder 517, the second servomotor 62, synchronous pulley, driving mechanism.
As shown in Figure 1, described control system comprises human-machine operation console 1 and electrical control cubicles 2, and human-machine operation console 1 and electrical control cubicles 2 design for split.
The course of work and the principle of numerical-control full-automatic aluminium bag timber window positioning molding bonding machine of the present invention: first become the frame of the aluminium bag timber window of miter angle to put into successively on feeding Timing Belt by the sawing that manually need to organize welded corner joint, by feeding Timing Belt, the frame of aluminium bag timber window is sent to after correct position, start feeding elevating mechanism, by feeding elevating mechanism by the frame jacking of aluminium bag timber window to the neat high position of positioning molding welder base plate, by moving left and right of moving frame and moving forward and backward of running fix moulding welder, respectively the frame group angle of aluminium bag timber window is positioned to the both sides of the moulding locating piece that is positioned at an angle of 90 degrees arranging on the stationary positioned moulding welder of four jiaos and running fix moulding welder, form an angle of 90 degrees in location, group angle, moulding locating piece place, thereby realize the location, four jiaos of full-automatic group of while angles of the frame of aluminium bag timber window, in position fixing process, start the pushing cylinder on pre-pressing mechanism and by air cylinder, the position of aluminium door frame automatically adjusted and proofreaied and correct in advance, then start and enter to press fixing by air cylinder to the frame of aluminium bag timber window on pressing mechanism, start welding mechanism, weld with the group angle seam that moves up and down the frame of cylinder control welding gun to aluminium bag timber window by moving forward and backward motor, make the frame of aluminium bag timber window connect into an overall frame structure, after having welded, starting shedding mechanism unloads the framework of an overall aluminium bag timber window to transfer to precalculated position from automatic location forming soldering machine, complete the self-feeding of whole aluminium bag timber window, automatically group angle, the overall process of automatic welding and automatic discharging.Welding slag in welding process flows into welding slag drawer by welding slag runner, after having welded, automatically starts blower system and blow away the residual welding slag of work top and chip when discharging, guarantees normal orderly the carrying out of next operation cycle.
To sum up state, numerical-control full-automatic aluminium bag timber window positioning molding bonding machine of the present invention passes through four jiaos of group angle apparatus of aluminium frame and welder combination cleverly, realize the self-feeding of aluminium bag timber window, automatically complete four jiaos of group angles of aluminium bag timber window, the a series of actions such as automatic welding and automatic discharging, overcome Aluminum plastics door and window group angle in prior art and spliced the fine and close envelope of easy watered and wetting bad and buckle and the high problem of corner brace expense, current artificial group angle and artificial speed of welding are overcome slow, unstable product quality, easily occur not straight, not parallel or dislocation and appearance of weld are difficult to the situations such as control, well will organize angle together with solder bond, realize full-automatic operation by control system, group angle and welding to different size aluminium bag timber window are realized.Numerical-control full-automatic aluminium bag timber window positioning molding of the present invention welding function completes four jiaos of group angles and the automatic welding of different size rectangular aluminum bag timber window, automaticity is high, production efficiency is high and weld seam is attractive in appearance, smooth, speed is fast, the problem that solves buckle and corner brace expense height and complex process, has overcome the wooden water inlet of buckle and corner brace positioning splicing and the defect of making moist; After welding, aluminium bag timber window shape has become entirety simultaneously, there is no the seam of splicing, smooth surface zero defect, and not only aluminium frame overall appearance is attractive in appearance, and service life and quality to aluminium bag timber window is once the lifting of leap property.
The above-mentioned specific embodiment is the preferred embodiments of the present invention, not the present invention is done to any pro forma restriction; The those of ordinary skill of all industry all can be implemented the present invention with the above shown in by specification accompanying drawing swimmingly; But all those skilled in the art are not departing within the scope of technical solution of the present invention, can utilize disclosed above technology contents and some changes, the modification of making and the equivalent variations that develop, be equivalent embodiment of the present invention; Meanwhile, other any change or other equivalent substitute modes that do not deviate from technical scheme of the present invention and make that all foundations essence technology of the present invention is done above embodiment, within being all included in protection scope of the present invention.
Claims (10)
1. a numerical-control full-automatic aluminium bag timber window positioning molding bonding machine, it comprises control system and underframe (15), described underframe (15) is provided with fixed frame (4), article two, the cross slide way (9) be arrangeding in parallel, moving frame (12) and transversal driving mechanism, described fixed frame (4) and moving frame (12) are separately positioned on the both lateral sides of underframe (15), article two, cross slide way (9) is separately positioned on longitudinal both sides of underframe (15), article two, between cross slide way (9), be provided with transversal driving mechanism, article two, cross slide way (9) is provided with moving frame (12), between moving frame (12) and cross slide way (9), be provided with transverse slider (10), moving frame (12) is driven along cross slide way (9) slippage by transversal driving mechanism, it is characterized in that: also comprise feed mechanism (7) and shedding mechanism (8), described feed mechanism (7) and shedding mechanism (8) are positioned between fixed frame (4) and moving frame (12), on described fixed frame (4) and moving frame (12), be equipped with stationary positioned moulding welder (3) and longitudinal moving mechanism (6), described stationary positioned moulding welder (3) is located at respectively fixed frame (4) and the corresponding same one end of moving frame (12), longitudinal moving mechanism (6) is located at fixed frame (4) and the corresponding other end of moving frame (12) respectively, longitudinal moving mechanism (6) is provided with at the upper mobile running fix moulding welder (5) of longitudinal moving mechanism (6).
2. numerical-control full-automatic aluminium bag timber window positioning molding bonding machine according to claim 1, it is characterized in that: described stationary positioned moulding welder (3) and running fix moulding welder (5) include positioning molding base plate (514), described positioning molding base plate (514) is provided with the moulding locating piece (513) that is 90 jiaos, the both sides of moulding locating piece (513) are equipped with pre-pressing mechanism, pressing mechanism and welding mechanism, described pre-pressing mechanism comprises pre-pressing stent (58), pushing cylinder (56), pre-air cylinder (57) and the pre-pressing roller (515) pressed, pre-pressing stent (58) is arranged on a side of positioning molding base plate (514), pre-pressing stent (58) is provided with pushing cylinder (56) and pre-by air cylinder (57), be provided with pre-pressing roller (515) by the bottom of air cylinder (57) in advance, pushing cylinder (56) and drive pre-pressing roller (515) to press in advance aluminium frame by air cylinder (57) in advance,
Described pressing mechanism comprises pressing stent (518), workpiece pressing (519), expansion plate (516) and by air cylinder (517), described pressing stent (518) is arranged on positioning molding base plate (514), pressing stent (518) is provided with workpiece pressing (519), expansion plate (516) and by air cylinder (517), workpiece pressing (519) is driven and is moved forward and backward by air cylinder (517) by expansion plate (516), by air cylinder (517), aluminium frame is pressed;
Described welding mechanism comprises welding support (52), moves up and down cylinder (54), moves forward and backward motor (55), welding gun (520), the aluminium weldering source of welding current and aluminium welding wire wire-feed motor, described welding support (52) is arranged on the rear side of positioning molding base plate (514), welding support (52) is provided with and moves up and down cylinder (54), moves forward and backward motor (55) and welding gun (520), moves forward and backward motor (55) and move up and down cylinder (54) control the front and back of welding gun (520) and move up and down.
3. numerical-control full-automatic aluminium bag timber window positioning molding bonding machine according to claim 2, it is characterized in that: described stationary positioned moulding welder (3) and running fix moulding welder (5) also include two upper copper briquettings (59), two lower copper briquettings (510) and welding slag drawer (511), described upper copper briquetting (59) is located at respectively two by the bottom of air cylinder (517), two lower copper briquettings (510) are symmetrically set in the pit of positioning molding base plate (514) and the upper surface flush of upper surface and positioning molding base plate (514), between two lower copper briquettings (510), leave welding slag runner (512), welding slag runner (512) below is provided with welding slag drawer (511).
4. numerical-control full-automatic aluminium bag timber window positioning molding bonding machine according to claim 3, is characterized in that: described welding mechanism also comprises welding gun left and right trim button (51) and the upper and lower trim button of welding gun (53).
5. numerical-control full-automatic aluminium bag timber window positioning molding bonding machine according to claim 4, it is characterized in that: described longitudinal moving mechanism (6) comprises two longitudinal rails that be arranged in parallel (63), longitudinal rail protective cover, longitudinal driving mechanism and running fix moulding welder (5), described longitudinal driving mechanism is located between two longitudinal rails (63), running fix moulding welder (5) is located on longitudinal rail (63), between running fix moulding welder (5) and longitudinal rail (63), be provided with longitudinal sliding block, running fix moulding welder (5) drives longitudinally guide rail (63) slippage by longitudinal driving mechanism.
6. numerical-control full-automatic aluminium bag timber window positioning molding bonding machine according to claim 5, it is characterized in that: described transversal driving mechanism comprises the first ball wire bar pair (13) and the first servomotor (14), the first servomotor (14) is located at a side of underframe (15), the first servomotor (14) is connected with the first ball wire bar pair (13), the first ball wire bar pair (13) is connected with moving frame (12), the first servomotor (14) is connected with control system, the first servomotor (14) drives the first ball wire bar pair (13) to rotate drive moving frame (12) in the upper slippage of cross slide way (9),
Described longitudinal driving mechanism comprises the second ball wire bar pair (61) and the second servomotor (62), the second servomotor (62) is located at a side of longitudinal driving mechanism, the second servomotor (62) is connected with the second ball wire bar pair (61), the second ball wire bar pair (61) is connected with running fix moulding welder (5), the second servomotor (62) is connected with control system, and the second servomotor (62) drives the second ball wire bar pair (61) to rotate drive running fix moulding welder (5) in the upper slippage of longitudinal rail (63).
7. numerical-control full-automatic aluminium bag timber window positioning molding bonding machine according to claim 6, it is characterized in that: described feed mechanism comprises feeding Timing Belt (17), feeding cylinder (23) and material supporting rack (24), the two ends of described feeding Timing Belt (17) are connected with synchronous pulley, synchronous pulley drives feeding Timing Belt (17) to slide, and described feeding cylinder (23) is controlled material supporting rack (24) and moved up and down.
8. numerical-control full-automatic aluminium bag timber window positioning molding bonding machine according to claim 7, it is characterized in that: described shedding mechanism comprises tooth bar (16), discharge arm (18), discharging power transmission shaft (21), guide wheel (22) and driving mechanism, described discharge arm (18) is arranged on the upper end of tooth bar (16), described driving mechanisms control discharging power transmission shaft (21) rotates, discharging power transmission shaft (21) drives guide wheel (22) to rotate, and guide wheel (22) band carry-over bar (16) drives and moves up and down;
Described driving mechanism comprises rotation major axis (19), drive motors (20), the first synchronous pulley (25), the second Timing Belt (26), the second synchronous pulley (27), the first bevel gear (28) and the second bevel gear (29), described driving major axis (19) is located at the end of underframe (15), and be connected with drive motors (20), described drive motors (20) drives and rotates major axis (19) rotation, rotating major axis (19) drives the first synchronous pulley (25) to rotate, the first synchronous pulley (25) drives the second synchronous pulley (27) to rotate by the second Timing Belt (26), the second synchronous pulley (27) drives the second bevel gear (29) to rotate by the first bevel gear (28), the second bevel gear (29) is controlled discharging power transmission shaft (21) and is rotated.
9. according to the numerical-control full-automatic aluminium bag timber window positioning molding bonding machine described in claim 4 to 8 any one claim, it is characterized in that: described the first servomotor (14), move up and down cylinder (54), move forward and backward motor (55), pushing cylinder (56), in advance by air cylinder (57), be all connected with control system by air cylinder (517), the second servomotor (62), synchronous pulley, drive motors (20).
10. numerical-control full-automatic aluminium bag timber window positioning molding bonding machine according to claim 9, it is characterized in that: described control system comprises human-machine operation console (1) and electrical control cubicles (2), human-machine operation console (1) and electrical control cubicles (2) design for split.
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| CN107199411A (en) * | 2016-12-30 | 2017-09-26 | 永康市杰地希机器人科技有限公司 | The automatic processing apparatus and its control system of a kind of door frame |
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| CN106670704A (en) * | 2016-08-27 | 2017-05-17 | 安徽万朗磁塑股份有限公司 | Door seal four-corner welded seat coordinate positioning system |
| CN107199411A (en) * | 2016-12-30 | 2017-09-26 | 永康市杰地希机器人科技有限公司 | The automatic processing apparatus and its control system of a kind of door frame |
| CN109128589A (en) * | 2017-06-28 | 2019-01-04 | 深圳市远东皓星科技有限公司 | Quadrangle heat sealing machine |
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| CN107649774B (en) * | 2017-11-13 | 2023-09-26 | 淄博市金达冲剪有限公司 | Intelligent welding device for stator core buckle piece |
| CN108381064A (en) * | 2018-01-25 | 2018-08-10 | 贵州省新滢工艺有限公司 | A kind of iron skill frame assembly full-automatic welding system |
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| CN108673002A (en) * | 2018-07-08 | 2018-10-19 | 惠州市毅隆机电设备有限公司 | A kind of numerical-control full-automatic aluminium door and window positioning molding bonding machine |
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| CN109262222A (en) * | 2018-11-08 | 2019-01-25 | 赵亮 | A kind of corner brace kludge |
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| CN109623215A (en) * | 2019-01-25 | 2019-04-16 | 朱明德 | A kind of working method of aluminum alloy doorframe automatic soldering device |
| CN109955011A (en) * | 2019-03-29 | 2019-07-02 | 山东世通数控设备有限公司 | A kind of double end two-sided seamless welding equipment |
| WO2021027120A1 (en) * | 2019-08-13 | 2021-02-18 | 浙江大学台州研究院 | Automatic welding machine for fan base frame |
| WO2021027119A1 (en) * | 2019-08-13 | 2021-02-18 | 浙江大学台州研究院 | Outer frame alignment tool of automatic welding machine for fan base frame |
| CN110340603A (en) * | 2019-08-13 | 2019-10-18 | 浙江大学台州研究院 | The outline border aligning tool of base plate automatic frame welding machine |
| CN110757828B (en) * | 2019-11-27 | 2024-02-06 | 烟台迪康环境科技有限公司 | Semi-automatic device for manufacturing stacking filter screen |
| CN110757828A (en) * | 2019-11-27 | 2020-02-07 | 烟台迪康环境科技有限公司 | Device for semi-automatically manufacturing stockpile filter screen |
| CN111531899B (en) * | 2020-04-29 | 2022-04-08 | 安徽万朗磁塑股份有限公司 | Full-automatic welding production line for refrigerator door sealing strips |
| CN111531899A (en) * | 2020-04-29 | 2020-08-14 | 安徽万朗磁塑股份有限公司 | Full-automatic welding production line for refrigerator door sealing strips |
| CN111515576A (en) * | 2020-06-10 | 2020-08-11 | 解甜 | Automatic assembly machine for manufacturing and processing stainless steel anti-theft window |
| CN111515576B (en) * | 2020-06-10 | 2021-09-28 | 安信家和(山东)建设有限公司 | Automatic assembly machine for manufacturing and processing stainless steel anti-theft window |
| CN112475063B (en) * | 2020-11-13 | 2022-12-20 | 浙江联信环境建设有限公司 | Automatic corner combining device for building doors and windows |
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