CN103817309A - Semi-solid metal casting equipment and technical flow process of semi-solid metal casting equipment - Google Patents
Semi-solid metal casting equipment and technical flow process of semi-solid metal casting equipment Download PDFInfo
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- CN103817309A CN103817309A CN201410077609.9A CN201410077609A CN103817309A CN 103817309 A CN103817309 A CN 103817309A CN 201410077609 A CN201410077609 A CN 201410077609A CN 103817309 A CN103817309 A CN 103817309A
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Abstract
The invention provides semi-solid metal casting equipment and a technical flow process of the semi-solid metal casting equipment. The technical flow process of the semi-solid metal casting equipment comprises the following steps that 1, metal is placed into a melting furnace to be heated so that the metal is molten to become liquid-state metal; 2, the molten liquid-state metal in the melting furnace gradually flows into a heat insulation furnace; 3, an electric casting valve is regulated for controlling the flow rate of the liquid-state metal flowing into a stirring cooling groove from the heat insulation furnace; 4, the temperature of the liquid-state metal in each section of stirring cooling groove is measured through an infrared temperature sensor; 5, a stirring machine and a reciprocating moving mechanism are electrified, an output gear of a gear speed reducing motor drives a hollow rotating shaft to rotate through a driven gear, so a metal sleeve and a high-temperature-resistant ceramic sheath which is arranged at the outer side and is provided with edges are driven to rotate in flowing liquid metal, the reciprocating moving mechanism drives a trolley to do reciprocating movement on a rail so that the ceramic sheath is driven to simultaneously rotate in the liquid-state metal in the stirring cooling groove and to do transverse moving in the stirring cooling groove, and a vibration disc viscosity meter is used for measuring the liquid-state metal curing degree; 6, a piston pump or a spiral extrusion pump is used for pressing semi-solid-state metal into a mold.
Description
Technical field:
The present invention relates to a kind of casting of semi-molten equipment and technological process thereof.
Background technology:
Traditional metal casting is far above the liquid metal of melting point metal, be cast in sand mould or die casting in metal die; , first there is nucleus in liquid metal crystallisation by cooling, then around nucleus, occurs dendroid dendrite arm, and be attended by shrinkage.So the casting deformation that this casting method produces is more serious, and there will be crack.Recent two decades, western developed country works out casting of semi-molten technology; Namely in liquid metal crystallisation by cooling process, around stirring nucleus, occur that dendroid dendrite arm interrupts, form the semi-solid-state metal that microcrystal grain metal and liquid metal mix, microcrystal grain metal accounts for 50%~80%.Then these semi-solid-state metal die casting in metal die.The method that stirs liquid metal has: ultrasonic wave paddling process, rotary magnetic field stirring method and piston pump mechanical mixing method.But these stirring means liquid towards metal crystallisation by cooling are controlled, and that is to say and cannot control refrigerating capacity.
Summary of the invention:
Casting of semi-molten equipment of the present invention, its structure is as follows: metal flows in holding furnace after calciner fusing, then flow to by electronic casting valve stir in cooling bath, the machine that is stirred stir cooling, finally by die casting machine press-in die.Before stirring cooling bath, height is rear low, stirs in cooling bath and has three mixers to stir cooling liquid state metal.Stir in cooling bath several thermocouple temperature sensors are housed.In casting of semi-molten equipment, oscillating disk viscometer is housed, the flat board of oscillating disk viscometer is contained in and stirs in cooling bath.Stir cooling bath top several infrared temperature sensors are housed.Mixer is made up of the refractory ceramics sheath with stupefied, metal sleeve, hollow rotating shaft, driven gear, toothed gearing electric motor, output gear, water pipe, motorized adjustment water valve, track, dolly, reciprocating mechanism.The outer surface cover of metal sleeve has ceramic sheath.Hollow rotating shaft lower end is fixed on metal sleeve bottom, and the top of hollow rotating shaft is through metal sleeve top center hole.Many exhaust holes are arranged at metal sleeve top.On that in metal sleeve section hollow rotating shaft, there are many apertures.That outside metal sleeve section hollow rotating shaft is fixed on dolly by bearing.On hollow rotating shaft above bearing, driven gear is housed, the output gear of toothed gearing electric motor engages with driven gear, and toothed gearing electric motor is contained on dolly.Distilled water enters the shell of toothed gearing electric motor, cooling toothed gearing electric motor by pipeline, then enters water pipe by motorized adjustment water valve.Water pipe is fixed on dolly, and the lower end of water pipe is connected with hollow rotating shaft movable upper end by organic silicon rubber sealing ring.Article three, track is across stirring above cooling bath, and reciprocating mechanism moves reciprocatingly dolly on cross track.Reciprocating mechanism can be slide block movement reciprocating mechanism, and it drives dolly to do slide block movement by motor by escapement and crank.Reciprocating mechanism can be air rammer or hydraulic piston reciprocating mechanism, and hydraulic piston reciprocating mechanism is made up of hydraulic pump, hydraulic oil container, solenoid directional control valve, hydraulic cylinder, piston, pull bar, back-moving spring.
The technological process of casting of semi-molten of the present invention is as follows: 1) metal is put into calciner heat fused and become liquid metal.2) liquid metal melting in calciner is progressively flowed in holding furnace.3) regulate the control of electronic casting valve to flow into the flow that stirs liquid metal in cooling bath from holding furnace.4) by the temperature of liquid metal in several contact type temperature sensors and each section of stirring cooling bath of several infrared temperature sensor measurement.5) give mixer and reciprocating mechanism energising, the output gear of toothed gearing electric motor drives hollow rotating shaft to rotate by driven gear, thereby drives the refractory ceramics sheath with stupefied of metal sleeve and outside to rotate in mobile liquid metal.The motor of slide block reciprocating mechanism drives escapement to rotate, drive dolly to move reciprocatingly in orbit by crank, make to rotate limit laterally moving reciprocatingly at stirring cooling bath with stupefied refractory ceramics sheath in the liquid metal the inside of stirring in cooling bath thereby drive the mixer being equipped with on dolly to move reciprocatingly.Or the hydraulic pump of hydraulic reciprocating movement mechanism energising, hydraulic pump extracts hydraulic oil from hydraulic oil container, the normally closed outlet of solenoid directional control valve of then opening by energising enters hydraulic cylinder, making piston promote dolly by pull bar moves forward in orbit, thereby the mixer being equipped with on drive dolly moves forward and makes to move forward on the rotation limit, liquid metal the inside of stirring in cooling bath with stupefied refractory ceramics sheath, in stirring cooling bath, laterally move, and compression reseting spring.When dolly knocks after limit switch in front, stop the electricity of solenoid directional control valve, the back-moving spring of compression releases energy and promotes piston the hydraulic oil in hydraulic cylinder mouthful is expressed in hydraulic oil container by often outputing of solenoid directional control valve, the pull bar connecting together with piston pulls dolly to move backward in orbit, thereby the mixer being equipped with on drive dolly backward mobile making rotates limit backward with stupefied refractory ceramics sheath in the liquid metal the inside of stirring in cooling bath, at the transverse shifting that stirs cooling bath, until dolly mobile bumping against after the limit switch of back backward, solenoid directional control valve is switched on again, respectively with three mixers three hydraulic piston reciprocating mechanisms connecting together of dolly solenoid directional control valve wheel flow-thru electrode and lose and moving three dollies moved reciprocatingly.The mixer of temperature descending section regulates the water yield of the distilled water that enters water pipe by motorized adjustment water valve according to the signal of the contact type temperature sensor of this section and infrared ray sensor test, distilled water is vaporized and is entered in metal sleeve to heat up and absorbs a large amount of heats in hollow rotating shaft, has reduced the temperature of ceramic sheath, cooling liquid metal reduces the temperature of liquid metal.The mixer of crystallized region regulates the water yield of the distilled water that enters water pipe by motorized adjustment water valve according to the signal of the test of this section of oscillating disk viscometer, distilled water is vaporized and is entered in metal sleeve to heat up and absorbs a large amount of heats in hollow rotating shaft, has reduced the temperature of ceramic sheath, cooling liquid metal makes more liquid metal solidification.According to the functional relation of the degree of crystallinity of the viscosity of liquid metal and liquid metal, the large degree of crystallinity of viscosity is just high, and the shared rate control the metallic crystal particulate solidifying in semi-solid-state metal is between 80 50 percent to percent.6) finally use die casting machine in semi-solid-state metal press-in die.
Casting of semi-molten belongs to metal hot investment casting, and casting foundry goods out only need process, even not need processing just can become product a little.The foundry goods physical characteristic that casting of semi-molten is produced is good especially, not easy fracture, and not yielding, mechanical strength is high, can be used for producing aluminium alloy wheel hub.
Accompanying drawing explanation:
Below in conjunction with the drawings and specific embodiments, the present invention is done to further concrete detailed explanation.
Fig. 1 is the structure principle chart of casting of semi-molten equipment of the present invention.
Fig. 2 is the cutaway view of mixer and hydraulic piston reciprocating mechanism in the present invention.
Fig. 3 is the horizontal cross of the agitating roller of mixer in the present invention.
The specific embodiment:
Shown in Fig. 1, Fig. 2 and Fig. 3, casting of semi-molten device structure of the present invention is as follows: metal flows in holding furnace after calciner fusing, then flow to by electronic casting valve 1 stir in cooling bath 2, be stirred machine 3 stir cooling, finally by die casting machine 6 press-in dies 7.Low after the front height of stirring cooling bath 2, stir in cooling bath 2 and have three mixers 3 to stir cooling liquid state metal.Stir cooling bath interior 2 several thermocouple temperature sensors are housed.In casting of semi-molten equipment, oscillating disk viscometer is housed, the flat board of oscillating disk viscometer is contained in and stirs in cooling bath 2.Stir cooling bath 2 tops several infrared temperature sensors are housed.Mixer 3 is made up of the refractory ceramics sheath 308 with stupefied, metal sleeve 307, hollow rotating shaft 306, driven gear 303, toothed gearing electric motor 301, output gear 302, water pipe 305, motorized adjustment water valve 304, track, dolly 4, reciprocating mechanism.The outer surface cover of metal sleeve 307 has ceramic sheath 308.Hollow rotating shaft 306 lower ends are fixed on metal sleeve 307 bottoms, and the top of hollow rotating shaft 306 is through metal sleeve 307 top center holes.Many exhaust holes are arranged at metal sleeve 307 tops.On that section of hollow rotating shaft 306 in metal sleeve 307, there are many apertures.That section of hollow rotating shaft 306 outside metal sleeve 307 is fixed on dolly 4 by bearing.On hollow rotating shaft 306 above bearing, driven gear is housed, the output gear 302 of toothed gearing electric motor 301 engages with driven gear 303, and toothed gearing electric motor 301 is contained on dolly.Distilled water enters shell, the cooling toothed gearing electric motor 301 of toothed gearing electric motor 301 by pipeline, then enter water pipe 305 by motorized adjustment water valve 304.Water pipe 305 is fixed on dolly 4, and the lower end of water pipe 305 is connected with hollow rotating shaft 306 movable upper ends by organic silicon rubber sealing ring.Article three, track is across stirring above cooling bath 2, and reciprocating mechanism moves reciprocatingly dolly 4 on cross track.Reciprocating mechanism can be slide block movement reciprocating mechanism, and it drives dolly to do slide block movement by motor by escapement and crank.Reciprocating mechanism can be air rammer or hydraulic piston reciprocating mechanism 5, and hydraulic piston reciprocating mechanism 5 is made up of hydraulic pump, hydraulic oil container, solenoid directional control valve, hydraulic cylinder 501, piston 502, pull bar 504, back-moving spring 503.
Shown in Fig. 1, Fig. 2 and Fig. 3, the technological process of casting of semi-molten of the present invention is as follows: 1) metal is put into calciner heat fused and become liquid metal.2) liquid metal melting in calciner is progressively flowed in holding furnace.3) regulate electronic casting valve 1 to control from holding furnace and flow into the flow that stirs cooling bath 2 interior liquid metals.4) by the temperature of several contact type temperature sensors and each section of stirring cooling bath 2 interior liquid metals of several infrared temperature sensor measurement.5) give mixer 3 and reciprocating mechanism energising, the output gear 302 of toothed gearing electric motor 301 drives hollow rotating shaft to rotate by driven gear 303, thereby drives the refractory ceramics sheath 308 with stupefied of metal sleeve 307 and outside to rotate in mobile liquid metal.The motor of slide block reciprocating mechanism drives escapement to rotate, drive dolly 4 to move reciprocatingly in orbit by crank, make to rotate limit laterally moving reciprocatingly at stirring cooling bath with stupefied refractory ceramics sheath 308 in the liquid metal the inside of stirring in cooling bath 2 thereby drive the mixer 3 being equipped with on dolly 4 to move reciprocatingly.Or the hydraulic pump of hydraulic reciprocating movement mechanism 5 energising, hydraulic pump extracts hydraulic oil from hydraulic oil container, the normally closed outlet of solenoid directional control valve of then opening by energising enters hydraulic cylinder 501, making piston 502 promote dolly 4 by pull bar moves forward in orbit, make to move forward on the rotation limit, liquid metal the inside of stirring in cooling bath 2 with stupefied refractory ceramics sheath 308 thereby drive the mixer being equipped with on dolly 4 to move forward, in stirring cooling bath 2, laterally move, and compression reseting spring 503.When dolly 4 knocks after limit switch in front, stop the electricity of solenoid directional control valve, the back-moving spring of compression is released 503 exoergics promotion pistons 502 hydraulic oil of 501 li of hydraulic cylinders is expressed in hydraulic oil container by the mouth of often outputing of solenoid directional control valve, the pull bar 504 connecting together with piston 502 pulls dolly 4 to move backward in orbit, thereby drive, the mixer 3 being equipped with on dolly 4 is mobile backward makes liquid metal the inside in stirring cooling bath 2 with stupefied refractory ceramics sheath 308 rotate limit backward, at the transverse shifting that stirs cooling bath 2; Until dolly 2 mobile bumping against after the limit switch of back backward, solenoid directional control valve is switched on again, respectively with three mixers 3 three hydraulic piston reciprocating mechanisms 5 connecting together of dolly 4 solenoid directional control valve wheel flow-thru electrode and lose and moving three dollies 2 moved reciprocatingly.The mixer 3 of temperature descending section regulates the water yield of the distilled water that enters water pipe 305 by motorized adjustment water valve 304 according to the signal of the contact type temperature sensor of this section and infrared ray sensor test, distilled water is vaporized and is entered in metal sleeve 307 to heat up and absorbs a large amount of heats in hollow rotating shaft 306, has reduced the temperature of ceramic sheath 308, cooling liquid metal reduces the temperature of liquid metal.The mixer 3 of crystallized region regulates the water yield of the distilled water that enters water pipe 305 by motorized adjustment water valve 304 according to the signal of the test of this section of oscillating disk viscometer, distilled water is vaporized and is entered in metal sleeve 307 to heat up and absorbs a large amount of heats in hollow rotating shaft 306, has reduced the temperature of ceramic sheath 308, cooling liquid metal makes more liquid metal solidification.According to the functional relation of the degree of crystallinity of the viscosity of liquid metal and liquid metal, the large degree of crystallinity of viscosity is just high.Shared rate control the metallic crystal particulate solidifying in semi-solid-state metal is between 80 50 percent to percent; 6) finally use die casting machine 6 in semi-solid-state metal press-in die 7.
Claims (4)
1. a casting of semi-molten equipment, it is characterized in that: metal flows in holding furnace after calciner fusing, then flow to by electronic casting valve (1) stir in cooling bath (2), be stirred machine (3) stir cooling, finally by die casting machine (6) press-in die (7), low after the front height of stirring cooling bath (2), stirring in cooling bath (2) has three mixers (3) to stir cooling liquid state metal, stir in cooling bath (2) several thermocouple temperature sensors are housed, in casting of semi-molten equipment, oscillating disk viscometer is housed, the flat board of oscillating disk viscometer is contained in and stirs in cooling bath (2), stir cooling bath (2) top several infrared temperature sensors are housed, mixer (3) is by the refractory ceramics sheath (308) with stupefied, metal sleeve (307), hollow rotating shaft (306), driven gear (303), toothed gearing electric motor (301), output gear (302), water pipe (305), motorized adjustment water valve (304), track, dolly (4), reciprocating mechanism composition, the outer surface cover of metal sleeve (307) has ceramic sheath (308), hollow rotating shaft (306) lower end is fixed on metal sleeve (307) bottom, the top of hollow rotating shaft (306) is through metal sleeve (307) top center hole, many exhaust holes are arranged at metal sleeve (307) top, on that section of hollow rotating shaft (306) in metal sleeve (307), there are many apertures, outer that section of hollow rotating shaft (306) of metal sleeve (307) is fixed on dolly (4) by bearing, on hollow rotating shaft (306) above bearing, driven gear (303) is housed, the output gear (302) of toothed gearing electric motor (301) engages with driven gear (303), toothed gearing electric motor (301) is contained on dolly (4), distilled water enters the shell of toothed gearing electric motor (301) by pipeline, cooling toothed gearing electric motor (301), then enter water pipe (305) by motorized adjustment water valve (304), water pipe (305) is fixed on dolly (4), the lower end of water pipe (305) is connected with hollow rotating shaft (306) movable upper end by organic silicon rubber sealing ring, article three, track is across stirring cooling bath (2) top, reciprocating mechanism moves reciprocatingly dolly (4) on cross track.
2. casting of semi-molten equipment according to claim 1, is characterized in that: described reciprocating mechanism is slide block movement reciprocating mechanism, and it drives dolly to do slide block movement by motor by escapement and crank.
3. casting of semi-molten equipment according to claim 1, it is characterized in that: described reciprocating mechanism is air rammer reciprocating mechanism or hydraulic piston reciprocating mechanism (5), and hydraulic piston reciprocating mechanism (5) is made up of hydraulic pump, hydraulic oil container, solenoid directional control valve, hydraulic cylinder (501), piston (502), pull bar (504), back-moving spring (503).
4. the technological process of casting of semi-molten, it is characterized in that: 1) metal is put into calciner heat fused and become liquid metal, 2) liquid metal melting in calciner is progressively flowed in holding furnace, 3) regulate electronic casting valve (1) to control from holding furnace and flow into the flow that stirs the interior liquid metal of cooling bath (2), 4) by the temperature of several contact type temperature sensors and the interior liquid metal of several infrared temperature sensor measurement each section of stirring cooling bath (2), 5) give mixer (3) and reciprocating mechanism energising, the output gear (302) of toothed gearing electric motor (301) drives hollow rotating shaft (306) to rotate by driven gear (303), thereby drive the refractory ceramics sheath (308) with stupefied of metal sleeve (307) and outside to rotate in mobile liquid metal, the motor of slide block reciprocating mechanism drives escapement to rotate, drive dolly (4) to move reciprocatingly in orbit by crank, make to rotate limit laterally moving reciprocatingly in stirring cooling bath (2) with stupefied refractory ceramics sheath (308) in the liquid metal the inside of stirring in cooling bath (2) thereby drive the mixer (3) being equipped with on dolly (4) to move reciprocatingly, or the hydraulic pump of hydraulic reciprocating movement mechanism (5) energising, hydraulic pump extracts hydraulic oil from hydraulic oil container, the normally closed outlet of solenoid directional control valve of then opening by energising enters hydraulic cylinder (501), making piston (502) promote dolly (4) by pull bar (504) moves forward in orbit, make to move forward on the rotation limit, liquid metal the inside of stirring in cooling bath (2) with stupefied refractory ceramics sheath (308) thereby drive the mixer (3) being equipped with on dolly (4) to move forward, in stirring cooling bath (2), laterally move, and compression reseting spring (503) knocks after limit switch in front when dolly (4), stop the electricity of solenoid directional control valve, the back-moving spring (503) of compression releases energy and promotes piston (502) hydraulic oil inner hydraulic cylinder (501) mouthful is expressed in hydraulic oil container by often outputing of solenoid directional control valve, the pull bar (504) connecting together with piston (502) pulls dolly (4) to move backward in orbit, thereby drive, the mixer (3) being equipped with on dolly (4) is mobile backward makes the inside of the liquid metal in stirring cooling bath (2) with stupefied refractory ceramics sheath rotate limit backward, at the transverse shifting that stirs cooling bath (2), until dolly (4) mobile bumping against after the limit switch of back backward, solenoid directional control valve is switched on again, the solenoid directional control valve wheel flow-thru electrode of three the hydraulic piston reciprocating mechanisms (5) that connect together with the dolly (4) of three mixers (3) respectively and lose and moving three dollies are moved reciprocatingly, the mixer (3) of temperature descending section regulates the water yield of the distilled water that enters water pipe (305) by motorized adjustment water valve (304) according to the signal of the contact type temperature sensor of this section and infrared ray sensor test, distilled water is vaporized and is entered in metal sleeve (307) and heats up and absorb a large amount of heats in hollow rotating shaft (306), has reduced the temperature of ceramic sheath (308), cooling liquid metal reduces the temperature of liquid metal, the mixer (3) of crystallized region regulates the water yield of the distilled water that enters water pipe (305) by motorized adjustment water valve (304) according to the signal of the test of this section of oscillating disk viscometer, distilled water is vaporized and is entered in metal sleeve (307) and heats up and absorb a large amount of heats in hollow rotating shaft (306), reduce the temperature of ceramic sheath (308), cooling liquid metal makes more liquid metal solidification, according to the functional relation of the degree of crystallinity of the viscosity of liquid metal and liquid metal, the large degree of crystallinity of viscosity is just high, shared rate control the metallic crystal particulate solidifying in semi-solid-state metal is between 80 50 percent to percent, 6) finally use die casting machine (6) in semi-solid-state metal press-in die (7).
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Cited By (5)
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WO2016115954A1 (en) * | 2015-01-21 | 2016-07-28 | 中兴通讯股份有限公司 | Device and method for preparing semi-solid metal slurry |
CN108757511A (en) * | 2018-07-17 | 2018-11-06 | 广州市泰昌实业有限公司 | A kind of high-temperature axial-flow smoke exhaust fan and high-rise smoke evacuation system |
CN109865812A (en) * | 2019-03-29 | 2019-06-11 | 东北大学 | A kind of flow of metal purification pressure forming equipment |
CN110102726A (en) * | 2019-03-22 | 2019-08-09 | 张英华 | Semisolid steel rolling equipment and its control method |
US10821503B1 (en) | 2019-08-23 | 2020-11-03 | ShengHua Wang | Semi-solid metal in-cavity molding die |
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