CN103816822B - Inner concentric tube double helix static mixer - Google Patents
Inner concentric tube double helix static mixer Download PDFInfo
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- CN103816822B CN103816822B CN201410057380.2A CN201410057380A CN103816822B CN 103816822 B CN103816822 B CN 103816822B CN 201410057380 A CN201410057380 A CN 201410057380A CN 103816822 B CN103816822 B CN 103816822B
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Abstract
Inner concentric tube double helix static mixer, relates to a kind of flow mixer, and the interior twisted blade that blender rotation direction is identical is uniformly distributed along location round bar (6) outer wall circumferencial direction, forms an inside spin element; The outer twisted blade that rotation direction is identical is uniformly distributed along body (7) inwall circumferencial direction, forms an external spiral element.Axially adjacent interior (outward) screw element rotation direction is contrary, and head and the tail connect and circumference staggers certain angle in turn.Internal and external screw leement duration is identical and the internal and external screw element rotation direction of corresponding axial location is contrary.Fluid forms the contrary form concentric spirals stream of inside and outside two rotation directions under the effect of internal and external screw element, and the fluid in each spiral flow is cut, rotate and merge, and further enhances the radial direction mixing of fluid.The present invention is applicable to mixing or the reaction of all kinds of fluid, and be particularly suitable for being applied in treating capacity large, flow pressure drop requires less, and the operation operating mode that mixer length can not be longer.
Description
Technical field
The present invention relates to a kind of fluid foods blender, particularly relate to a kind of inner concentric tube double helix static mixer.
Background technology
Static mixer is a kind of pipe mixing device that can realize two or more fluid and mix continuously or react.Static mixer does not have moving link, but utilizes the motion of fluid self, realizes the mixing of fluid under the effect of hybrid element.The version of hybrid element and arrangement mode determine the flow regime of fluid, have material impact for the mixed performance of blender or reaction effect.In the middle of numerous static mixer having realized industrial applications, according to the difference of hybrid element to the mode of action of fluid, be mainly divided into spiral-flow type, flow around type and shunting three types blender.Wherein, cyclone mixer with Kenics blender for representative, it utilizes twisted blade to force fluid to flow at mixing tube inside spin, realize the Radial Flow of fluid under the influence of centrifugal force, alternately change due to adjoining spiral element rotation direction simultaneously and become to be arranged vertically, segmentation served to fluid and converges effect, and then achieving the mixing to fluid; Flow around type blender adopts the lath combining structure of certain arrangement mode, forces fluid to produce and streams and change flow direction, and what utilize difference to stream converges the mixing realizing fluid, again as SML type and SMX type blender; The Typical Representative of shunting blender is SMV type blender, and it adopts multilayer corrugated plate to split fluid, utilizes the flow direction of the channel change fluid of inclination simultaneously, thus achieve the mixing of different runner inner fluid.The blender of these types has different flow behaviors and mixing mechanism, is applicable to different physical properties of fluids and operating condition.Lot of experiments and engineer applied result show, the hybrid element of a fixed structure must coordinate with the fluid-phase of certain physical parameter, and just can give full play of the good mixed performance of blender under certain operating conditions.
Along with the continuous expansion of static mixer range of application, some traditional blenders have been difficult to adapt to new operation operating mode, such as fluid treatment is very large, and flow pressure drop requires less, the simultaneously manufacture of blender and operating cost is the harsh service condition such as lower again, and object of the present invention is exactly develop a kind of new type static mixer that can adapt to these particular/special requirements.Fluid treatment amount greatly often means under certain blender diameter condition, the flowing velocity of fluid is large, and square being directly proportional of flow resistance and speed, therefore pressure drop is understood very large, two kinds of approach are only had: one is reduce flow velocity, namely increases blender diameter to reduce pressure drop; Two is simplify hybrid element structure, reduces unit pipe range pressure drop.Flow velocity reduces and component structure simplifies the reduction usually meaning blender mixed effect, to reach the mixed performance of production status requirement, certainly will will increase mixer length, and then turn increasing system pressure drop, increase mixing or reaction time simultaneously.Therefore to meet above-mentioned working condition requirement, blender must be made to have very good mixed performance at low flow rates, and hybrid element want structure simple, be convenient to manufacture.Clearly flow around type and shunting blender very very much not meet such requirement due to unit pipe range pressure drop, can only close and state the blender of working condition requirement by selector in cyclone mixer.But existing cyclone mixer due to mixed performance relatively poor, new and effective cyclone mixer must be developed and could adapt to above-mentioned comparatively harsh operation operating mode.
To improve the mixed performance of cyclone mixer, must improve or optimize the hybrid element of traditional cyclone mixer, on the basis of axial many spiral flows, manage to make radial direction also form many spiral flows, utilize the influencing each other of radial many spiral flows, intercouple and improve the uniform of blender cross section inner fluid, and then improve the mixed effect of whole blender.
Summary of the invention
The object of the present invention is to provide a kind of inner concentric tube double helix static mixer, this blender utilizes the influencing each other of radial many spiral flows, intercouples and improve the uniform of blender cross section inner fluid, and then improve the mixed effect of whole blender, and structure is simple, flowing is without dead angle or short circuit, flow resistance is little, also has obvious mixed intensified effect under turbulence state.
The object of the invention is to be achieved through the following technical solutions:
Inner concentric tube double helix static mixer, be made up of interior left-handed blade, interior dextrorotation blade, outer left-handed blade, outer dextrorotation blade, location round bar, location annulus and body, the internal helical blades that described blender rotation direction is identical is uniformly distributed along location round bar outer wall circumferencial direction, forms an inside spin element; The structure of inside spin element internal helical blades is identical, each blade and location round bar is linked together through welding, and also should guarantee that the end face of each helical blade is concordant, the angle of inside spin element inner circumferential adjoining spiral blade while guarantee circumference uniform distribution
α i size depend on the quantity of internal helical blades
n i , both passes are
α i =360 °/
n i ; The external spiral blade that rotation direction is identical is uniformly distributed along inboard wall of tube body circumferencial direction, forms an external spiral element; The structure of each helical blade in external spiral element is identical, adopts point to connect mode and is fixed on by each blade inside the annulus of location, ensure each blade circumference uniform distribution, and end face is concordant; Each external spiral element adopts three location annulus to carry out circumference and locates and connect into an entirety, and three location annulus lay respectively at external spiral element two ends and intermediate cross-section; The angle of external spiral element inner circumferential adjoining spiral blade
α o with external spiral blade quantity
n o both passes are
α o =360 °/
n o .
Described inner concentric tube double helix static mixer, described inside spin element or external spiral element connect continuously from beginning to end in turn in mixer tube body axis direction, the helical blade rotation direction of adjoining spiral element is contrary, and adjacent inner or outer screw element is at interface place offset angular
β i or
β o , offset angular is hybrid element inner circumferential adjoining spiral leaf angle
α i or
α o half, namely
β i =
α i / 2,
β o =
α o / 2.
Described inner concentric tube double helix static mixer, the helical blade rotation direction of described adjacent inner or outer screw element is different, length, width, thickness, and torsion angle and quantity are all identical; Each inside spin element blade quantity
n i with corresponding external spiral element blade quantity
n o identical or different, its quantitative range is 2 ~ 5.
Described inner concentric tube double helix static mixer, the twisted center of described internal helical blades and external spiral blade is body axis, and internal and external screw blade twist angular region is 90 ° ~ 270 °, inside spin element overall diameter and external spiral element interior diameter
d in identical, retain 1mm gap; Internal and external screw element axial length
lidentical, get 1 ~ 3 times of body interior diameter.
Described inner concentric tube double helix static mixer, described setting circle pole length equals tube length, and location annulus overall diameter and inboard wall of tube body are fitted; Inside spin element utilizes location round bar to link together, and external spiral element forms an entirety by the welding of two location annulus to interface place.
Advantage of the present invention and effect are:
1. good mixing effect of the present invention, fluid forms concentric double helix stream under the effect of internal and external screw element, and define radial direction and the axial flow regime that coexists of many spiral flows, intercouple between each spiral flow, mutually superpose, mixed effect significantly improves;
2. flow pattern of the present invention is more close to laminar flow, without flow blind angle, without short circuit, can not occur to flow individually the situation that stock back-mixing maybe cannot flow out blender;
3. the present invention has wide range of applications, and is particularly suitable for that laminar flow, treating capacity are large, flow pressure drop requires little operation operating mode;
4. hydraulic diameter of the present invention is large, and flow resistance is little, can be used for viscosity higher system;
5. structure of the present invention is simple, and processing and manufacturing cost is low, is convenient to safeguard.
6. the alternative tower or tank reactor of the present invention, can the serialization of realization response process.
Accompanying drawing explanation
Fig. 1 is assembly structure figure of the present invention;
Fig. 2 is Ι-Ι cross-sectional view of the present invention;
Fig. 3 is hybrid element in the present invention (comprising left-handed and dextrorotation) assembly structure schematic diagram;
Fig. 4 is hybrid element axial view in the present invention (dotted line represents next mixed cell inlet louver end face);
Fig. 5 is outer hybrid element (comprising left-handed and dextrorotation) the assembly structure schematic diagram of the present invention;
Fig. 6 is the outer hybrid element axial view (dotted line represents next mixed cell inlet louver end face) of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing illustrated embodiment, the invention will be further described.
Inner concentric tube double helix static mixer, by interior left-handed blade, interior dextrorotation blade, outer left-handed blade, outer dextrorotation blade, location round bar, location annulus and body are formed.The interior twisted blade that rotation direction is identical is uniformly distributed along location round bar outer wall circumferencial direction, forms an inside spin element; The outer twisted blade that rotation direction is identical is uniformly distributed along inboard wall of tube body circumferencial direction, forms an external spiral element.Inner or outer screw element is along blender axis direction head and the tail continuous arrangement, and axially adjacent inner or outer screw element rotation direction is contrary, the certain angle and circumference staggers.
In or beyond blender, no matter its identical length is same each other or each other for screw element, and the inlet end face of the internal and external screw element of correspondence or exit end face are positioned on same cross section, such structure is conducive to ensureing that the time of staying of all fluids in blender is identical, eliminate axial backmixing, improve mixed effect.Inside and outside hybrid element length depends on the requirement of operation operating mode for incorporation time and system pressure, when helical blade torsion angle is constant, helical element lengths reduction can improve circumference and the radial velocity of fluid, the mixed of unit pipe range can improve, but unit pipe range pressure drop also can increase, owing to influencing each other between the two, there is an Appropriate for certain operation operating mode in hybrid element length, and hybrid element length gets 1 ~ 3 times of blender interior diameter usually.
The blade rotation direction of the internal and external screw element that blender is corresponding is contrary, twisted center is mixing tube axis, such arrangement can make the fluid entering blender in arbitrary cross section, form the contrary form concentric spirals stream of two rotation directions, and two spiral flows produce transmission and the exchange of radial material and energy under the effect of corresponding centrifugal force.Under the laminar condition that Reynolds number is less, although the radial centrifugal force of spiral flow is very little, but this power can make the fluid particles in internal and external screw stream form complicated chaotic flow, because chaotic flow has the characteristic of ergodicity, each fluid to be mixed will be mixed with each other evenly, the reason of Here it is this blender has under laminar condition good mixed effect.
Helical blade end face in each interior (outward) screw element of blender is concordant, the all structural parameters comprising rotation direction are identical, and helical blade all the other structural parameters (comprising length of blade, width, thickness, torsion angle etc.) except rotation direction of adjacent interior (outward) screw element are identical.Such structure is convenient to the processing and manufacturing of blender, reduces equipment cost, and what is more important can make blender inner fluid obtain uniform in axial, radial and circumference, improves mixed effect.
The helical blade quantity of blender in each in (outward) screw element is identical, and the helical blade quantity of the interior and external spiral element of correspondence can identical also can be different.The quantity of hybrid element internal helical blades determines the dividing degree for entering mixed cell fluid, and the degree of helical blade more multi-fluid segmentation is higher, and under low reynolds number, the effect of distributed rendering is more obvious, but the form drag of fluid also can be larger simultaneously.Generally, the quantity of hybrid element internal helical blades should in 2 ~ 5 scopes.
The helical blade torsion angle of the interior and external spiral element that blender is corresponding can identical also can be different.The torsion angle of helical blade determines the degreeof tortuosity of fluid under blade effect, and the radial direction of the larger fluid of torsion angle and circumferential flow velocity also can be larger, but flow resistance also can be larger simultaneously.For different fluids and treating capacity, there is an optimum value in the blade twist angle obtaining good mixed effect, and the scope of this value is generally 90 ° ~ 270 °.
The external diameter of blender inside spin element is identical with the internal diameter of external spiral element, is generally 0.4 ~ 0.6 times of blender interior diameter, and its Specific Principles determined to ensure that inward eddy is similar to identical with the flow of contour stealth.Can ensure that internal and external screw stream carries out sufficient material and energy transferring in radial direction like this, be convenient to internal and external screw element simultaneously and link together, be conducive to the fixing of whole blender internals.
Mixer shafts to stagger at interface place certain angle to (outward) screw element in adjacent, ensure that the fluid in last mixed cell runner is divided into two by the helical blade of next mixed cell, so just achieve the segmentation of different fluid micelle, merging process, this process is often all repeated once through a mixed cell, thus achieves the homogenizing of fluid.The offset angular of front and back screw element is the half of circumferential adjoining spiral leaf angle, namely
β i =
α i / 2,
β o =
α o / 2.
Each helical blade of blender inside spin element is fixedly welded on location round bar outer wall, and each helical blade of external spiral element is weldingly fixed on the inner side of location annulus, and each external spiral element has three location annulus, lays respectively at two end faces and intermediate cross-section.All inside spin elements are welded into an entirety by location round bar, and all external spiral elements are by also connecting into an entirety to the welding of former and later two location annulus of interface.After whole inside spin element is inserted into external spiral element, adjustment internal and external screw elements relative circumference orientation, carries out spot welding at internal and external screw blade contact point place and fixes.
Embodiment 1:
As shown in figures 1 to 6: inner concentric tube double helix static mixer provided by the present invention, comprises left-handed blade 1, interior dextrorotation blade 2, outer left-handed blade 3, outer dextrorotation blade 4, location round bar 5, location annulus 6 and body 7.
Internal and external screw blade 1,2,3,4 all adopt corrosion resistant plate, two ends utilize fixture directly to reverse to form or adopt particular manufacturing craft punching press to make, its draw ratio (ratio of spiral plate axial length and body interior diameter) is between 1.0 ~ 3.0, and torsion angle is between 90 ° ~ 270 °, and helical blade thickness is at about 2 ~ 3mm.Location round bar and location annulus all adopt diameter to be that the round steel of 3 ~ 4mm is made, and location annulus should ensure that its overall diameter and inboard wall of tube body fit tightly.
Internal and external screw element will ensure that in manufacturing process the torsional axis of its each helical blade is to coincidence, and when can ensure to be installed in body and blender axis keep certain axiality, coaxiality deviation is not more than 2mm.In hybrid element, each adjoining spiral blade circumference angle deviation is not more than 5 °.
Internal and external screw element should guarantee in layoutprocedure axially adjacent in the blade rotation direction of (outward) screw element contrary, while also contrary in the blade rotation direction of internal and external screw element corresponding to the arbitrary cross-section of blender.Axial adjoining spiral element offset angular deviation controls within 5 °.
The quantity of inside and outside hybrid element can be arranged according to the requirement of mixed effect and flow pressure drop, but for the ease of making and installation, the length of each blender is no more than 2m, and in each blender, (outward) hybrid element quantity is no more than 20.Need more hybrid element multiple blender series connection can be used as operated operating mode.
The helical blade of corresponding internal and external screw element has multiple contact point on the boundary face of cylinder, each contact point adopts spot welding to be fixedly connected with, guarantee blender in the course of the work internal and external screw element does not produce mutual movement, can improve the rigidity of internal and external screw blade simultaneously yet.
The present invention is helical flow path quantity showed increased compared with traditional Kenics type blender, is 3 helical blades for internal and external screw element, and the present invention has 6 helical flow paths, and Kenics type blender only has 2 helical flow paths, and mixed effect significantly improves.
The present invention can be arranged vertically, horizontally disposed, be in tilted layout; Or vertical, level, inclination combination layout; Can single use also can use by serial or parallel connection, can adopt docking when serial or parallel connection uses or adopt tube connector to connect, connected mode can adopt welding or Flange joint.
Embodiment 2:
The present embodiment is the application example of the present invention in methanol absorption ammonia.
Inner concentric tube double helix static mixer of the present invention is used as tubular type absorption reactor thermally, reactor nominal diameter 100mm, length 4800mm(tetra-mixing tube series connection), internal and external screw element inner screwy fin quantity is 3, flight windup-degree is 180 °, and screw element draw ratio is 2.Pump is utilized to drive methyl alcohol to enter jet ejectors, ammonia (ammonia pressure is 0.2bar) is introduced in injector, both are exported by injector and enter absorption reactor thermally, in reactor, realize internal and external screw flowing, complete absorption reaction process by the immixture such as eddy flow, shearing, displacement of internal and external screw plate.Cooling water control reaction temperature is passed in reactor jacket, temperature within the scope of whole tube length of reaction tube is consistent and constant, the ammonia methyl alcohol flowed out from reactor enters semi-finished product tank, again enter reactor through pump by semi-finished product tank and carry out circular response, until ammonia methanol concentration reaches regulation requirement (mass concentration 26%) in tank.Experimental result shows material good mixing effect in tubular type absorption reactor thermally, and fully, reaction speed is fast, shortens to 30 minutes compared with former tower absorbing by 120 minutes in material contact.The material participating in reaction only has radial mixing in reactor, and without axial backmixing, the time of staying is even, achieves laminar flow reaction.
Claims (1)
1. inner concentric tube double helix static mixer, be made up of interior left-handed blade, interior dextrorotation blade, outer left-handed blade, outer dextrorotation blade, location round bar, location annulus and body, it is characterized in that, the internal helical blades that described blender rotation direction is identical is uniformly distributed along location round bar (5) outer wall circumferencial direction, forms an inside spin element; The structure of inside spin element internal helical blades is identical, each blade and location round bar (5) is linked together through welding, and also should guarantee that the end face of each helical blade is concordant while guarantee circumference uniform distribution, the angle of inside spin element inner circumferential adjoining spiral blade (
α i ) size depend on internal helical blades quantity (
n i ), both passes are
α i =360 °/
n i ; The external spiral blade that rotation direction is identical is uniformly distributed along body (7) inwall circumferencial direction, forms an external spiral element; The structure of each helical blade in external spiral element is identical, adopts point to connect mode and is fixed on by each blade inside the annulus of location, ensure each blade circumference uniform distribution, and end face is concordant; Each external spiral element adopts three location annulus (6) to carry out circumference and locates and connect into an entirety, and three location annulus (6) lay respectively at external spiral element two ends and intermediate cross-section; The angle of external spiral element inner circumferential adjoining spiral blade (
α o ) and external spiral blade quantity (
n o ) both pass is
α o =360 °/
n o ;
Described inside spin element or external spiral element connect continuously from beginning to end in turn at blender body (7) axis direction, and the helical blade rotation direction of adjoining spiral element is contrary, and adjacent inner or outer screw element is at interface place offset angular
β i or
β o , offset angular is hybrid element inner circumferential adjoining spiral leaf angle
α i or
α o half, namely
β i =
α i / 2,
β o =
α o / 2;
The helical blade rotation direction of described adjacent inner or outer screw element is different, length, width, thickness, and torsion angle and quantity are all identical; Each inside spin element blade quantity (
n i ) with corresponding external spiral element blade quantity (
n o ) identical or different, its quantitative range is 2 ~ 5;
The twisted center of described internal helical blades and external spiral blade is body (7) axis, and internal and external screw blade twist angular region is 90 ° ~ 270 °, inside spin element overall diameter and external spiral element interior diameter (
d in ) between retain 1mm gap; Internal and external screw element axial length (
l) identical, get 1 ~ 3 times of body (7) interior diameter;
Described setting circle pole length equals body (7) length, and location annulus overall diameter and body (7) inwall are fitted; Inside spin element utilizes location round bar (5) to link together, and external spiral element forms an entirety by the welding of two location annulus (6) to interface place.
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