CN103809151A - Multi-meter-position parameter automatic setting and detecting device - Google Patents
Multi-meter-position parameter automatic setting and detecting device Download PDFInfo
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- CN103809151A CN103809151A CN201410055914.8A CN201410055914A CN103809151A CN 103809151 A CN103809151 A CN 103809151A CN 201410055914 A CN201410055914 A CN 201410055914A CN 103809151 A CN103809151 A CN 103809151A
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Abstract
The invention belongs to the technical field of automatic devices and relates to a multi-meter-position parameter automatic setting and detecting device. A main body structure comprises an ammeter production line, a main machine control unit, a mechanical arm controller, a mechanical arm, a mechanical arm claw, an in-place recognizer, a multi-meter-position testing device and a defective recycling device. The multi-meter-position testing device is arranged on the ammeter production line, the mechanical arm is arranged at the right center of the ammeter production line, the in-place recognizer is arranged below the mechanical arm, the defective recycling device is arranged on one side of the ammeter production line, the mechanical arm claw is fixed at the tail end of the mechanical arm, the main machine control unit is connected with the multi-meter-position testing device in a communication mode, the multi-meter-position testing device is connected with the mechanical arm controller in a communication mode, the mechanical arm controller controls moving location of the mechanical arm, the multi-meter-position testing device is electrically connected with the mechanical arm claw, and the multi-meter-position testing device is electrically connected with the in-place recognizer. A design structure is novel, a principle is reliable, an application range is wide, and the device is environmentally friendly.
Description
Technical field:
The invention belongs to technical field of automation equipment, relate to a kind of multi-epitope parameter Lookup protocol and pick-up unit, without human intervention, realize put in place from product full automatic parameter setting and the detections such as judgement, crawl, bar-code identification, parameter setting, result judgement and classification outflow.
Background technology:
Electric energy is the most important energy, being applied in of it once caused epoch-making change in production technology, electric energy has been widely applied to the every field of social production and the various aspects of social life in modern society, and ammeter is the main tool of current electric energy metrical and economic balance, its whether accurate economic interests that are directly connected to country and user.Ammeter is from the history of existing more than 100 year so far that is born, constantly perfect along with the development of electric system and related industry and electric energy management system, the structure of ammeter and performance have also experienced constantly with evolution new and that optimize, electric energy meter kind has reached hundreds of at present, from induction type electric energy meter to electronic electric energy meter, from the electric energy meter of single billing function to many rates, multifunctional electric energy meter, from relying on manual metering to remote automatic meter reading, IC-card electric energy meter, multiuser electric energy meter, modular electric energy meter and intelligent electric meter etc. are in succession succeeded in developing and are put into production and use, intelligent electric meter is except possessing the function of measuring of traditional electric energy meter basic electricity amount, for adapt to intelligent grid and new forms of energy use it also there is two-way multiple rate function of measuring, user side control function, the intelligentized function such as bidirectional data communication function and anti-stealing electricity function of plurality of data transmission modes, the prerequisite that intelligent electric meter can complete above various functions is in the time dispatching from the factory, to carry out the setting of relevant parameter, because new production ammeter original state zero-address cannot carry out batch operation by network consisting, traditional way is a computer, a serial ports, a corresponding ammeter of barcode scanner carries out various parameter settings, read the operations such as checking, by manually from the production line body ammeter product to be arranged of taking, use again bar code scan rifle scanning barcode start-up operation, by manually showing that by computer operating result carries out the classification of non-defective unit and defective products to product, this method production efficiency is low, labor strength is large, production cost is higher, therefore seek design a kind of multi-epitope parameter Lookup protocol and pick-up unit are provided, to realize robotization line production, enhance productivity, save man power and material, there is good economic benefit and practical value.
Summary of the invention:
The object of the invention is to overcome the shortcoming that the existing mode of production exists, seek design a kind of multi-epitope parameter Lookup protocol and pick-up unit are provided, ammeter production line, main frame control unit, mechanical arm, the recognizer that puts in place, multi-epitope testing apparatus and defective products retracting device are carried out to the system integration, realize full-automatic line production.
To achieve these goals, agent structure of the present invention comprises ammeter production line, main frame control unit, mechanical arm controller, mechanical arm, mechanical arm cleft hand, recognizer puts in place, multi-epitope testing apparatus and defective products retracting device, multi-epitope testing apparatus straddle mounted type fixed in position is in ammeter production line, be used for placing ammeter to be operated, mechanical arm fixed placement is in the centre of ammeter production line, and positive corresponding with multi-epitope testing apparatus, in the ammeter production line of mechanical arm below, fixed placement has the recognizer that puts in place for identifying and tackle the ammeter to be operated in ammeter production line, defective products retracting device fixed placement does not arrange successful ammeter in a side edge of ammeter production line for collecting with placement parameter, mechanical arm cleft hand is fixedly connected on the end of mechanical arm for clamping ammeter, main frame control unit and multi-epitope testing apparatus telecommunications breath connecting communication, multi-epitope testing apparatus and mechanical arm controller telecommunications breath connecting communication, mechanical arm controller connects the running fix of controlling mechanical arm by flexible multicore motor cable, multi-epitope testing apparatus is electrically connected control with mechanical arm cleft hand, multi-epitope testing apparatus is connected by twin-core shielding line with the recognizer that puts in place, main frame control unit adopts the conventional hardware device that disposes corresponding control program and software.
The mechanical arm controller agent structure the present invention relates to comprises liquid crystal display, controls mainboard and stepper motor driver, the button that utilizes liquid crystal display and control on mainboard carries out coordinate data setting and the preservation of three dimensions multiposition point, control mainboard and receive after the action command of mechanical arm controller according to destination locations point inquiry corresponding coordinate data to add and subtract calculating in conjunction with current coordinate data, and sending direction and velocity pulse data move with control mechanical arm to stepper motor driver.
The multi-epitope testing apparatus agent structure the present invention relates to comprises the first epi-position, the second epi-position, the 3rd epi-position, probe card, pneumatic element, control box and fixed mount, in the back up pad of fixed mount, be fixed with successively from left to right the first epi-position, the second epi-position and the 3rd epi-position, the control box of rectangle structure is fixedly built up in the upper end of fixed mount, in control box, integrated form is provided with control panel, Switching Power Supply, AC220V isolating transformer and air-operated solenoid valve, in order to control action and the detection of each epi-position, the first epi-position, directly over the second epi-position and the 3rd epi-position, be fixedly shaped with respectively the pneumatic element of same structure, the end of pneumatic element is with probe card, pneumatic element is connected by tracheae with the air-operated solenoid valve in control box, control panel in control box is connected with the many serial ports of main frame control unit, AC220V voltage after isolation is connected on the probe card of corresponding epi-position simultaneously, the landing of the pneumatic element of the different epi-positions of control box control top also powers on to tested ammeter, to set up the communication interface channel of main frame control unit and tested ammeter, the detection of ammeter switching on is carried out in the order that control panel Receiving Host control unit in control box sends simultaneously, and testing result is transferred to main frame control unit.
The mechanical arm cleft hand agent structure the present invention relates to comprises gas pawl and bar code scan rifle, and gas pawl is connected and is used for capturing ammeter with the air-operated solenoid valve in control box by tracheae, and the control panel connecting communication in bar code scan rifle and control box, for reading electric meters bar code.
The mechanical arm agent structure the present invention relates to comprises X-axis, Y-axis, Z axis and bracing frame, X-axis, Y-axis and Z axis are mutually vertical fixing successively, and X-axis, Y-axis and Z axis also can be moved freely by the fixing assembling of Timing Belt, synchronous pulley, line slideway, slide block and stepper motor of same structure respectively in three dimensions; Bracing frame is fixed on X-axis, Y-axis and Z axis entirety in ammeter production line, stepper motor is connected to realize the control of electric machine rotation by cable and the stepper motor driver in mechanical arm controller, Timing Belt moves the movement of three axles realizing mechanical arm along line slideway band movable slider.
The agent structure of the defective products retracting device the present invention relates to comprises feeder, optoelectronic switch, slipmat, audible-visual alarm lamp, support, control enclosure and limit switch, the below that is equipped with the feeder of slipmat is fixedly installed support, the bottom of support is shaped with audible-visual alarm lamp, the neutral gear place of support and feeder is provided with control enclosure, in control enclosure, integrated form is provided with counter and control circuit, the initiating terminal both sides of feeder are fixedly shaped with respectively optoelectronic switch, optoelectronic switch is connected with the counter telecommunications breath in control enclosure, the end bottom of feeder is fixedly shaped with limit switch, limit switch is connected in order to start or zero clearing counter with control enclosure inside counting device telecommunications breath, optoelectronic switch has sensed that ammeter starts counting through out-of-date transmission of signal to control enclosure, audible-visual alarm lamp and control enclosure electricity information communication, control enclosure sets in advance maximum count value according to the length of feeder, maximum count value scope is 1-100, reach maximum count value after audible-visual alarm lamp send alerting signal.
The present invention compared with prior art, can support that all items of existing FA functional test comprises parameter setting, reads checking, switching on detection etc., adopt one-to-many parallel operational mode, can smart allocation operate epi-position, distinguish non-defective unit and defective products, realize the parallel asynchronous operation of multi-epitope; Can show in real time and arrange and detected state with display screen, distinctive defective products retracting device can carry out sound and light alarm after tankful is deposited in collection; Its project organization novelty, principle is reliable, and automaticity is high, and production efficiency is good, has effectively avoided artificial origin to cause defective products, and homogeneity of product is high, saves man power and material, applied widely, environmental friendliness.
Accompanying drawing explanation:
Fig. 1 is agent structure principle schematic of the present invention.
Fig. 2 is the agent structure principle schematic of the mechanical arm controller that the present invention relates to.
Fig. 3 is the agent structure principle schematic of the multi-epitope testing apparatus that the present invention relates to.
Fig. 4 is the agent structure principle schematic of the mechanical arm that the present invention relates to.
Fig. 5 is the agent structure principle schematic of the defective products retracting device that the present invention relates to.
Embodiment:
Below in conjunction with accompanying drawing and by embodiment, the present invention is made to further description.
Embodiment:
The agent structure of the present embodiment comprises ammeter production line 1, main frame control unit 2, mechanical arm controller 3, mechanical arm 4, mechanical arm cleft hand 5, recognizer 6 puts in place, multi-epitope testing apparatus 7 and defective products retracting device 8, multi-epitope testing apparatus 7 straddle mounted type fixed in position are in ammeter production line 1, be used for placing ammeter to be operated, mechanical arm 4 fixed placement are in the centre of ammeter production line 1, and positive corresponding with multi-epitope testing apparatus 7, in the ammeter production line 1 of mechanical arm 4 belows, fixed placement has the recognizer 6 that puts in place for identifying and tackle the ammeter to be operated in ammeter production line 1, defective products retracting device 8 fixed placement do not arrange successful ammeter in a side edge of ammeter production line 1 for collecting with placement parameter, mechanical arm cleft hand 5 is fixedly connected on the end of mechanical arm 4 for clamping ammeter, main frame control unit 2 and multi-epitope testing apparatus 7 connecting communications, multi-epitope testing apparatus 7 and mechanical arm controller 3 connecting communications, mechanical arm controller 3 connects the running fix of controlling mechanical arm 4 by flexible multicore motor cable, multi-epitope testing apparatus 7 is electrically connected control with mechanical arm cleft hand 5, multi-epitope testing apparatus 7 is connected by twin-core shielding line with the recognizer 6 that puts in place, main frame control unit 2 adopts conventional hardware device, and dispose corresponding control program or software.
Mechanical arm controller 3 agent structures that the present embodiment relates to comprise liquid crystal display 9, control mainboard 10 and stepper motor driver 11, the button that utilizes liquid crystal display 9 and control on mainboard 10 carries out coordinate data setting and the preservation of three dimensions multiposition point, control mainboard 10 and receive after the action command of mechanical arm controller 3 according to destination locations point inquiry corresponding coordinate data to add and subtract calculating in conjunction with current coordinate data, and sending direction and velocity pulse data move with control mechanical arm 4 to stepper motor driver 11.
Mechanical arm cleft hand 5 agent structures that the present embodiment relates to comprise gas pawl 19 and bar code scan rifle 20, gas pawl 19 is connected and is used for capturing ammeter with the air-operated solenoid valve in control box 17 by tracheae, control panel connecting communication in bar code scan rifle 20 and control box 17, for reading electric meters bar code.
The agent structure of the defective products retracting device 8 that the present embodiment relates to comprises feeder 25, optoelectronic switch 26, slipmat 27, audible-visual alarm lamp 28, support 29, control enclosure 30 and limit switch 31, the below that is equipped with the feeder 25 of slipmat 27 is fixedly installed support 29, the bottom of support 29 is shaped with audible-visual alarm lamp 28, support 29 is provided with control enclosure 30 with the neutral gear place of feeder 25, in control enclosure 30, integrated form is provided with counter and control circuit, the initiating terminal both sides of feeder 25 are fixedly shaped with respectively optoelectronic switch 26, optoelectronic switch 26 is connected with the counter telecommunications breath in control enclosure 30, the end bottom of feeder 25 is fixedly shaped with limit switch 31, limit switch 31 is connected in order to start or zero clearing counter with control enclosure 30 inside counting device telecommunications breaths, optoelectronic switch 26 has sensed that ammeter starts counting through out-of-date transmission of signal to control enclosure 30, audible-visual alarm lamp 28 and the electric information communication of control enclosure 30, control enclosure 30 sets in advance maximum count value according to the length of feeder 25, the scope of maximum count value is 1-100, reach maximum count value after audible-visual alarm lamp 28 send alerting signal.
When the multi-epitope parameter Lookup protocol that the present embodiment relates to and pick-up unit operation, first the ammeter in ammeter production line 1 is identified and tackled to the recognizer 6 that puts in place, multi-epitope testing apparatus 7 transmission of signals are controlled mechanical arm 4 to mechanical arm controller 3 and are moved into place, mechanical arm controller 3 is controlled mechanical arm cleft hand 5 ammeter is captured and scanning barcode, multi-epitope testing apparatus 7 moves to idle epi-position top according to the current service condition scheduling mechanical arm 4 of three epi-positions, mechanical arm cleft hand 5 unclamps ammeter is placed on to corresponding epi-position, the probe card 15 of corresponding epi-position presses down to clamp tested ammeter and powers on, main frame control unit 2 connects communication with start-up parameter setting and detection with ammeter, parameter arrange with detect after main frame control unit 2 by result feedback to multi-epitope testing apparatus 7, multi-epitope testing apparatus 7 is again dispatched mechanical arm 4 according to result and is moved and control mechanical arm cleft hand 5 and capture ammeter and carry out sorting placement, if result is non-defective unit, mechanical arm 4 is sent ammeter back to ammeter production line 1, if result is defective products, defective products retracting device 8 delivered to by ammeter by mechanical arm 4, multi-epitope parameter Lookup protocol and pick-up unit are in operational process, tool arm controller 3 is received the traffic order of multi-epitope testing apparatus 7 and is responsible for controlling mechanical arm 4 running fixes by controller local area network's bus, multi-epitope testing apparatus 7 is responsible for all settings and is detected business processing, comprise with mutual communication, the ammeter of main frame control unit 2 capture, bar code reads, the scheduling of the judgement of each epi-position state, test result analysis, mechanical arm 4 is moved.
Claims (6)
1. a multi-epitope parameter Lookup protocol and pick-up unit, it is characterized in that agent structure comprises ammeter production line, main frame control unit, mechanical arm controller, mechanical arm, mechanical arm cleft hand, recognizer puts in place, multi-epitope testing apparatus and defective products retracting device, multi-epitope testing apparatus straddle mounted type fixed in position is in ammeter production line, be used for placing ammeter to be operated, mechanical arm fixed placement is in the centre of ammeter production line, and positive corresponding with multi-epitope testing apparatus, in the ammeter production line of mechanical arm below, fixed placement has the recognizer that puts in place for identifying and tackle the ammeter to be operated in ammeter production line, defective products retracting device fixed placement does not arrange successful ammeter in a side edge of ammeter production line for collecting with placement parameter, mechanical arm cleft hand is fixedly connected on the end of mechanical arm for clamping ammeter, main frame control unit and multi-epitope testing apparatus telecommunications breath connecting communication, multi-epitope testing apparatus and mechanical arm controller telecommunications breath connecting communication, mechanical arm controller connects the running fix of controlling mechanical arm by flexible multicore motor cable, multi-epitope testing apparatus is electrically connected control with mechanical arm cleft hand, multi-epitope testing apparatus is connected by twin-core shielding line with the recognizer that puts in place, main frame control unit adopts the hardware device that disposes corresponding control program and software.
2. multi-epitope parameter Lookup protocol according to claim 1 and pick-up unit, it is characterized in that mechanical arm controller agent structure comprises liquid crystal display, controls mainboard and stepper motor driver, the button that utilizes liquid crystal display and control on mainboard carries out coordinate data setting and the preservation of three dimensions multiposition point, control mainboard and receive after the action command of mechanical arm controller according to destination locations point inquiry corresponding coordinate data to add and subtract calculating in conjunction with current coordinate data, and sending direction and velocity pulse data move with control mechanical arm to stepper motor driver.
3. multi-epitope parameter Lookup protocol according to claim 1 and pick-up unit, it is characterized in that multi-epitope testing apparatus agent structure comprises the first epi-position, the second epi-position, the 3rd epi-position, probe card, pneumatic element, control box and fixed mount, in the back up pad of fixed mount, be fixed with successively from left to right the first epi-position, the second epi-position and the 3rd epi-position, the control box of rectangle structure is fixedly built up in the upper end of fixed mount, in control box, integrated form is provided with control panel, Switching Power Supply, alternating current 220V isolating transformer and air-operated solenoid valve, in order to control action and the detection of each epi-position, the first epi-position, directly over the second epi-position and the 3rd epi-position, be fixedly shaped with respectively the pneumatic element of same structure, the end of pneumatic element is with probe card, pneumatic element is connected by tracheae with the air-operated solenoid valve in control box, control panel in control box is connected with the many serial ports of main frame control unit, alternating current 220V voltage after isolation is connected on the probe card of corresponding epi-position simultaneously, the landing of the pneumatic element of the different epi-positions of control box control top also powers on to tested ammeter, to set up the communication interface channel of main frame control unit and tested ammeter, the detection of ammeter switching on is carried out in the order that control panel Receiving Host control unit in control box sends simultaneously, and testing result is transferred to main frame control unit.
4. multi-epitope parameter Lookup protocol according to claim 1 and pick-up unit, it is characterized in that mechanical arm cleft hand agent structure comprises gas pawl and bar code scan rifle, gas pawl is connected and is used for capturing ammeter with the air-operated solenoid valve in control box by tracheae, control panel telecommunications breath connecting communication in bar code scan rifle and control box, for reading electric meters bar code.
5. multi-epitope parameter Lookup protocol according to claim 1 and pick-up unit, it is characterized in that mechanical arm agent structure comprises X-axis, Y-axis, Z axis and bracing frame, X-axis, Y-axis and Z axis are mutually vertical fixing successively, and X-axis, Y-axis and Z axis also can be moved freely by the fixing assembling of Timing Belt, synchronous pulley, line slideway, slide block and stepper motor of same structure respectively in three dimensions; Bracing frame is fixed on X-axis, Y-axis and Z axis entirety in ammeter production line, stepper motor is connected to realize the control of electric machine rotation by cable and the stepper motor driver in mechanical arm controller, Timing Belt moves the movement of three axles realizing mechanical arm along line slideway band movable slider.
6. multi-epitope parameter Lookup protocol according to claim 1 and pick-up unit, the agent structure that it is characterized in that defective products retracting device comprises feeder, optoelectronic switch, slipmat, audible-visual alarm lamp, support, control enclosure and limit switch, the below that is equipped with the feeder of slipmat is fixedly installed support, the bottom of support is shaped with audible-visual alarm lamp, the neutral gear place of support and feeder is provided with control enclosure, in control enclosure, integrated form is provided with counter and control circuit, the initiating terminal both sides of feeder are fixedly shaped with respectively optoelectronic switch, optoelectronic switch is connected with the counter telecommunications breath in control enclosure, the end bottom of feeder is fixedly shaped with limit switch, limit switch is connected in order to start or zero clearing counter with control enclosure inside counting device telecommunications breath, optoelectronic switch has sensed that ammeter starts counting through out-of-date transmission of signal to control enclosure, audible-visual alarm lamp and control enclosure electricity information communication, control enclosure sets in advance maximum count value according to the length of feeder, reach maximum count value after audible-visual alarm lamp send alerting signal.
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| CN201410055914.8A CN103809151B (en) | 2014-02-19 | 2014-02-19 | A kind of multi-epitope parameter Lookup protocol and checkout gear |
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| CN201410055914.8A CN103809151B (en) | 2014-02-19 | 2014-02-19 | A kind of multi-epitope parameter Lookup protocol and checkout gear |
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| CN105974294A (en) * | 2016-07-05 | 2016-09-28 | 西交利物浦大学 | Real-time online test system for gamma ray radiation response of semiconductor device |
| CN107682227A (en) * | 2017-10-19 | 2018-02-09 | 广东电网有限责任公司汕尾供电局 | A kind of ammeter detection configuration device and method |
| CN107966674A (en) * | 2017-12-25 | 2018-04-27 | 江苏丽阳电子仪表有限公司 | For the pressure resistant testing device of intelligent electric meter and using its method of work |
| CN108089104A (en) * | 2017-12-15 | 2018-05-29 | 格力电器（武汉）有限公司 | Equipment and test system for carrying out withstand voltage test on air conditioner external unit |
| CN108996211A (en) * | 2018-09-20 | 2018-12-14 | 广东电网有限责任公司 | Electric energy meter pushing meanss and automatic calibration of electric energy meter machine |
| CN109374226A (en) * | 2018-10-26 | 2019-02-22 | 怀化智信能源科技有限公司 | A kind of ammeter production shell quality detection device |
| CN112098917A (en) * | 2020-08-31 | 2020-12-18 | 国网福建省电力有限公司莆田供电公司 | Low-voltage electric energy meter reverse-direction word-walking abnormity troubleshooting method based on electricity consumption data analysis |
| CN112803846A (en) * | 2015-12-07 | 2021-05-14 | 密克罗奇普技术公司 | Stepping motor control circuit and method for controlling stepping motor |
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| CN112803846A (en) * | 2015-12-07 | 2021-05-14 | 密克罗奇普技术公司 | Stepping motor control circuit and method for controlling stepping motor |
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| CN107966674A (en) * | 2017-12-25 | 2018-04-27 | 江苏丽阳电子仪表有限公司 | For the pressure resistant testing device of intelligent electric meter and using its method of work |
| CN108996211A (en) * | 2018-09-20 | 2018-12-14 | 广东电网有限责任公司 | Electric energy meter pushing meanss and automatic calibration of electric energy meter machine |
| CN108996211B (en) * | 2018-09-20 | 2024-02-13 | 广东电网有限责任公司 | Electric energy meter pushing device and automatic calibrating machine for electric energy meter |
| CN109374226A (en) * | 2018-10-26 | 2019-02-22 | 怀化智信能源科技有限公司 | A kind of ammeter production shell quality detection device |
| CN112098917A (en) * | 2020-08-31 | 2020-12-18 | 国网福建省电力有限公司莆田供电公司 | Low-voltage electric energy meter reverse-direction word-walking abnormity troubleshooting method based on electricity consumption data analysis |
| CN112098917B (en) * | 2020-08-31 | 2022-09-06 | 国网福建省电力有限公司莆田供电公司 | Low-voltage electric energy meter reverse-direction word-walking abnormity troubleshooting method based on electricity consumption data analysis |
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