CN103806924A - Steel form carrier variable camber gear for concrete lining for cave depot - Google Patents

Steel form carrier variable camber gear for concrete lining for cave depot Download PDF

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Publication number
CN103806924A
CN103806924A CN201410083181.9A CN201410083181A CN103806924A CN 103806924 A CN103806924 A CN 103806924A CN 201410083181 A CN201410083181 A CN 201410083181A CN 103806924 A CN103806924 A CN 103806924A
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China
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gore
group
hole
variable camber
bearing
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CN201410083181.9A
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CN103806924B (en
Inventor
张政武
何勇
王保民
张国海
张金誉
蔡舒庭
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Shaanxi University of Technology
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Shaanxi University of Technology
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Abstract

The invention discloses a steel form carrier variable camber gear for the concrete lining for a cave depot. The steel form carrier variable camber gear comprises triangular supports, fixed triangular blocks, an adjustable triangular block, a triangular block connecting pin I, a triangular block connecting pin II, a split pin, a triangular block connecting screw, a vault template assembly, and a side form assemblies, wherein the triangular supports are arranged on the two sides of the variable camber gear and are fixed at the upper part and on the inner side surface of the side form assemblies, the adjustable triangular block is arranged in the middle part of the variable camber gear, a plurality of fixed triangular blocks are arranged on the two sides of the adjustable triangular block, the split pin is installed at the end part of the triangular block connecting pin I and the triangular block connecting pin II, the vault template assembly is supported and installed on the outer side of the variable camber gear through the triangular blocks, and the side form assemblies are located on the most left side and the most right side. The steel form carrier variable camber gear has the benefits that the scope of application is wide, the regulation of the camber of a vault having different arc shapes and span ranges is adapted, the camber variation accuracy is high, the labor intensity is low, the camber variation efficiency is high, and the safety performance is excellent.

Description

The concrete-lined steel form carrier variable camber gear of a kind of cave depot
Technical field
The invention belongs to underground cavern construction of concrete lining equipment technology field, be specifically related to a kind ofly can adapt to the concrete-lined steel form carrier variable camber gear of variable section cave depot that radian, span and height dimension change within the specific limits.
Background technology
Because underground cavern engineering section variation is many, have abnormally-structured section and side direction room etc., make it than general tunnel construction complexity, the steel form carrier that needs often to change different size in the time of cave depot concrete lining is to adapt to different arches, span, cave depot cross dimensions that wall is high; Simultaneously, because being subject to actual geographic environment, construction space, cave depot engineering affects, its condition of work is poor, mechanization degree is lower, labour intensity is larger, change chassis mould, the artificial formwork erection of repetitive cycling, form removal, mould carrying, formwork by multiple etc. can be to the engineering cost of the larger labour intensity of practice of construction increase and Geng Gao.Take a weight as 60T, length is as the common steel form carrier of 12m is as example, concrete lining early stage and artificial formwork erection of later stage and form removal approximately need 8 workman 10-12 days work periods altogether.
Cave depot section key dimension comprises that arch, span and wall are high.Arch refers to span and the ratio that loses height.The change of engineering hogging tip circle arc is to lose high, to encircle radius, home position change because the change of span causes on the one hand; Be the change of arch on the other hand, in engineering, common are 1/2 and 1/4 two kind of arch.At present common variable camber gear is that steel form carrier 201220247532.1 is mainly that vault circular arc is divided into three sections of circular arcs including the patent No., and by regulating three sections of circular arcs to carry out the actual vault circular arc of close approximation, error is larger.
Summary of the invention
The deficiency that the object of the invention is to overcome steel form carrier in existing cave depot construction, provides the cave depot concrete lining that a kind of efficiency of construction is higher, labour intensity is lower and error is less variable camber gear.
The technical scheme that realizes above-mentioned purpose is:
The concrete-lined variable camber gear of a kind of cave depot, comprises that triangle bearing, fixed triangle shape piece, adjustable triangular piece, gore connect bearing pin I, gore connects bearing pin II, cottor pin, gore connection leading screw, vault template assembly and side form assembly.Described triangle bearing is positioned at variable camber gear both sides, be bolted to side form assembly top and medial surface by horizontal installing plate and vertical installing plate with two groups respectively, the horizontal supporting plate of triangle bearing and bearing diagonal plate arrange two first group of through holes that axis is parallel to each other, it is parallel to each other that described fixed triangle shape piece and adjustable triangular piece all arrange three axis, with first group of second group of through hole that through hole is isometrical, described gore connect bearing pin I successively will first fixed triangle shape outside of left/right side through second group of through hole of right/left in first group of through hole on triangle bearing bearing diagonal plate and first fixed triangle shape outside of left/right side and triangle bearing hinged, order head and the tail are hinged successively in all the other fixed triangle shape pieces outside, hinged outside middle adjustable triangular piece outside and adjacent two fixed triangle shapes.Same method, fixed triangle shape piece inner side be positioned in the middle of adjustable triangular inner side by gore be connected leading screw, gore connection bearing pin II is hinged successively, and hinged with the horizontal supporting plate of both sides triangle bearing.Described cottor pin is arranged on gore and connects bearing pin I, gore connection bearing pin II end; Described vault template assembly is supported in variable camber gear outside by gore; Described side form assembly is positioned at the left/right side of variable camber gear.
This variable camber gear arranges an adjustable triangular piece in the middle of being positioned at and all the other, and several are positioned at the fixed triangle shape piece of adjustable triangular piece both sides.Within the scope of 4m-6m, be changed to example with 1/4 arch, span, described fixed triangle shape piece the first header board, the first rear plate are fixedly connected with by the first V shaped slab in the middle of being positioned at, and top arranges a first circular arc panel that fixing, radius is 2760mm with it; The first header board, the first rear plate upper outside and lower inside arrange respectively three groups of boss with holes, and through hole and second group of through hole are coaxially isometrical; Fixed triangle shape piece arranges 100mm and two series of 75mm width by the distance between the first header board, the first rear plate; Fixed triangle shape piece both upper ends thereof the second through hole cylinder axis spacing is 279mm.
Described adjustable triangular piece the second header board, the second rear plate are fixedly connected with by the second V shaped slab in the middle of being positioned at, and the distance between the second header board, the second rear distance between plates and fixed triangle shape piece the first header board, the first rear plate equates; Top arranges a second large circular arc panel such as fixing, radius and fixed triangle shape piece the first circular arc panel with it; Adjustable triangular piece both upper ends thereof is screw-nut structure, and nut is fixedly connected on the second V shaped slab two ends inwall, by regulating the screwing length of two ends leading screw and nut to realize the excursion of second group of through-bore axis spacing 271mm-381mm.
The middle steel pipe two ends that described gore connects leading screw arrange two positive and negative feed screw nuts, leading screw end arranges and first group of through hole, second group of the 3rd group of through hole that through hole is isometrical, and the 3rd group of through-bore axis spacing realizes the excursion of 250mm-310mm by adjusting screw nut screwing length.
Described gore connection bearing pin I, gore connection bearing pin II one end arrange the through hole of diameter 6mm, prevent that for installing bearing pin is from first group of through hole, second group of through hole, the 3rd group of cottor pin that through hole is deviate from.
Adopt the concrete-lined variable camber gear of a kind of cave depot that as above technical scheme provides compared with prior art, beneficial effect is:
(1) applied widely, can adapt to the adjusting of vault circular arc in different arches and span scope.In the time that the change due to span under same arch changes vault circular arc, the quantity, the position that only need increase and decrease, regulate corresponding gore to be connected leading screw with gore can be realized; In the time that 1/4 arch and 1/2 arch change, just can realize changing the quantity, the position that increase and decrease again, regulate corresponding gore to be connected leading screw with gore on corresponding triangle support base.
(2) change arc precision is high, can realize more accurately the lining cutting of cave depot concrete arch tip circle arc.Take 1/4 arch, span in 4m-6m range as example, under different spans, the worst error of actual circular arc and theoretical circular curve is only 2.285mm.
(3) labour intensity is low, change arc efficiency is high, and security performance is good.
Accompanying drawing explanation
Fig. 1 is the structural representation of variable camber gear of the present invention.
Fig. 2-1st, the structural representation of variable camber gear intermediate cam shape bearing of the present invention; Fig. 2-2nd, the right view of variable camber gear intermediate cam shape bearing of the present invention;
Fig. 3-1st, the structural representation of fixed triangle shape piece in variable camber gear of the present invention; Fig. 3-2nd, the sectional view of fixed triangle shape piece in variable camber gear of the present invention;
Fig. 4-1st, the structural representation of adjustable triangular piece in variable camber gear of the present invention; Fig. 4-2nd, the sectional view of adjustable triangular piece in variable camber gear of the present invention;
Fig. 5-1st, variable camber gear intermediate cam shape piece of the present invention connects the structural representation of leading screw; Fig. 5-2nd, variable camber gear intermediate cam shape piece of the present invention connects the B of leading screw to view; Fig. 5-3rd, variable camber gear intermediate cam shape piece of the present invention connects the A of leading screw to view.
In figure: 1. triangle bearing, the vertical installing plate of 1-1., 1-2. bearing diagonal plate, the horizontal installing plate of 1-3., 1-4. horizontal supporting plate, 2. fixed triangle shape piece, 2-1. the first circular arc panel, the rear plate of 2-2. first, 2-3. the first header board, 2-4. the first V shaped slab, 3. adjustable triangular piece, the left leading screw of 3-1., the left nut of 3-2., 3-3. the second circular arc panel, the right leading screw of 3-4., the rear plate of 3-5. second, the right nut of 3-6., 3-7. the second header board, 3-8. the second V shaped slab, 4. gore connects bearing pin I, 5. gore connects bearing pin II, 6. cottor pin, 7. gore connects leading screw, the positive and negative leading screw of 7-1., 7-2. steel pipe, the positive and negative feed screw nut of 7-3., 8. vault template assembly, 9. side form assembly.
The specific embodiment
Below in conjunction with accompanying drawing, the invention will be further described.
As shown in Figure 1, Figure 2-1, Fig. 2-2, Fig. 3-1, Fig. 3-2, Fig. 4-1, Fig. 4-2, Fig. 5-1, Fig. 5-2 are to shown in Fig. 5-3, the concrete-lined variable camber gear of a kind of cave depot of the present invention, comprises that triangle bearing 1, fixed triangle shape piece 2, adjustable triangular piece 3, gore connect bearing pin I 4, gore connects bearing pin II 5, cottor pin 6, gore connection leading screw 7, vault template assembly 8, side form assembly 9.
The invention is characterized in: described triangle bearing 1 is positioned at variable camber gear both sides, be bolted to side form assembly 9 tops and medial surface by horizontal installing plate 1-3 and vertical installing plate 1-1 with two groups respectively, the horizontal supporting plate 1-4 of triangle bearing 1 and bearing diagonal plate 1-2 arrange two first group of through holes that axis is parallel to each other, it is parallel to each other that described fixed triangle shape piece 2 and adjustable triangular piece 3 all arrange three axis, with first group of second group of through hole that through hole is isometrical, it is hinged through first fixed triangle shape piece 2 outsides of left/right side of second group of through hole general of right/left in first group of through hole on triangle bearing 1 bearing diagonal plate 1-2 and first fixed triangle shape piece 2 outsides of left/right side and triangle bearing 1 successively that described gore connects bearing pin I 4, order head and the tail are hinged successively in all the other fixed triangle shape piece 2 outsides, and middle adjustable triangular piece 3 outsides and adjacent two fixed triangle shape piece 2 outsides are hinged.Same method, fixed triangle shape piece 2 inner sides be positioned in the middle of adjustable triangular piece 3 inner side by gore is connected leading screw 7, gore connection bearing pin II 5 is hinged successively, and hinged with the horizontal supporting plate 1-4 of both sides triangle bearing.Described cottor pin 6 is arranged on gore and connects bearing pin I 4, gore connection bearing pin II 5 ends; Described vault template assembly 8 is supported in variable camber gear outside by gore; Described side form assembly 9 is positioned at the left/right side of variable camber gear.
This variable camber gear arranges an adjustable triangular piece 3 in the middle of being positioned at and all the other, and several are positioned at the fixed triangle shape piece 2 of adjustable triangular piece 3 both sides.
In the present embodiment, within the scope of 4m-6m, be changed to example with 1/4 arch, span, described fixed triangle shape piece 2 first header board 2-3, the first rear plate 2-2 are fixedly connected with by the first V shaped slab 2-4 in the middle of being positioned at, and top arranges a first circular arc panel 2-1 that fixing, radius is 2760mm with it; The first header board 2-3, the first rear plate 2-2 upper outside and lower inside arrange respectively three groups of boss with holes, and through hole and second group of through hole are coaxially isometrical; Fixed triangle shape piece 2 arranges 100mm and two series of 75mm width by the distance between the first header board 2-3, the first rear plate 2-2; Fixed triangle shape piece 2 both upper ends thereof the second through hole cylinder axis spacing are 279mm.
Described adjustable triangular piece 3 second header board 3-7, the second rear plate 3-5 are fixedly connected with by the second V shaped slab 3-8 in the middle of being positioned at, and the distance between the second header board 3-7, the second rear plate 3-5 spacing and fixed triangle shape piece the first header board 2-3, the first rear plate 2-2 equates; Top arranges a second large circular arc panel 3-3 such as fixing, radius and fixed triangle shape piece 2 first circular arc panel 2-1 with it; Adjustable triangular piece 3 both upper ends thereof are screw-nut structure, left nut 3-2, right nut 3-6 are fixedly connected on the second V shaped slab 3-8 two ends inwall, by regulating the screwing length of left leading screw 3-1, right leading screw 3-4 and left nut 3-2, right nut 3-6 to realize the excursion of second group of through-bore axis spacing 271mm-381mm.
The middle steel pipe 7-2 two ends that described gore connects leading screw 7 arrange two positive and negative feed screw nut 7-3, leading screw 7-1 end arranges the three group through hole isometrical with first and second group through hole, and the 3rd group of through-bore axis spacing realizes the excursion of 250mm-310mm by adjusting screw nut screwing length.
Described gore connection bearing pin I 4, gore connection bearing pin II 5 one end arrange the through hole of diameter 6mm, prevent that for installing bearing pin is from first group of through hole, second group of through hole, the 3rd group of cottor pin that through hole is deviate from 6.
Change arc implementation procedure of the present invention:
In the time causing that due to span change vault circular arc changes, exit the middle gore of variable camber gear and connect bearing pin I 4, gore connection bearing pin II 5, an adjustable triangular piece 3 in the middle of removing, is divided into whole device left and right two halves from centre; Regulate first gore of left/right to connect leading screw 7 length and fixed triangle shape piece 2 to assigned position, more successively each unit joint is regulated and put in place to centre from the right and left; Before a middle adjustable triangular piece 3 being installed, left and right two parts variable camber gear is connected, increase/subtract fixed triangle shape piece 2 and gore connection leading screw 7 quantity according to actual stride, until whole device is adjusted to physical location, connect left and right two parts, become arc and complete.When 1/4 arch and 1/2 arch are while changing, change triangle bearing 1, repeat successively above-mentioned adjustment process, complete the arc process that becomes.
Above content is in conjunction with concrete preferred embodiment further description made for the present invention; can not assert that the specific embodiment of the present invention only limits to this; for general technical staff of the technical field of the invention; without departing from the inventive concept of the premise; can also make some simple deduction or replace, all should be considered as belonging to the present invention and determine scope of patent protection by submitted to claims.

Claims (6)

1. the concrete-lined steel form carrier variable camber gear of cave depot, is characterized in that: comprise that triangle bearing (1), fixed triangle shape piece (2), adjustable triangular piece (3), gore connect bearing pin I (4), gore connects bearing pin II (5), cottor pin (6), gore connection leading screw (7), vault template assembly (8) and side form assembly (9); Triangle bearing (1) is set in variable camber gear both sides, triangle bearing (1) is fixed on side form assembly (9) top and medial surface, adjustable triangular piece (3) is set in the centre of variable camber gear, several fixed triangle shape pieces (2) are set in the both sides of adjustable triangular piece (3), and cottor pin (6) is arranged on gore connection bearing pin I (4) and is connected bearing pin II (5) end with gore; Described vault template assembly (8) is supported and is installed on variable camber gear outside by gore; Described side form assembly (9) is in the variable camber gear leftmost side and right side.
2. steel form carrier variable camber gear as claimed in claim 1, is characterized in that:
Described triangle bearing (1) is bolted to side form assembly (9) top and medial surface by horizontal installing plate (1-3) and vertical installing plate (1-1) with two groups respectively, the horizontal supporting plate (1-4) of triangle bearing (1) and bearing diagonal plate (1-2) arrange two first group of through holes that axis is parallel to each other, it is parallel to each other that described fixed triangle shape piece (2) and adjustable triangular piece (3) all arrange three axis, with first group of second group of through hole that through hole is isometrical, described gore connect bearing pin I (4) successively through first group of through hole on triangle bearing (1) bearing diagonal plate (1-2) and second group of through hole by hinged with triangle bearing (1) first fixed triangle shape piece (2) outside, order head and the tail are hinged successively in all the other fixed triangle shape piece (2) outsides, and a middle adjustable triangular piece (3) outside is hinged with adjacent two fixed triangle shape pieces (2) outside, fixed triangle shape piece (2) inner side be positioned in the middle of an adjustable triangular piece (3) inner side by gore be connected leading screw (7), gore connection bearing pin II (5) is hinged successively, and hinged with the horizontal supporting plate (1-4) of both sides triangle bearings (1).
3. steel form carrier variable camber gear as claimed in claim 2, is characterized in that:
Described fixed triangle shape piece (2) first header boards (2-3), the first rear plate (2-2) are fixedly connected with by the first V shaped slab (2-4) in the middle of being positioned at, and top arranges a first circular arc panel (2-1) of fixing with it; The first header board (2-3), the first rear plate (2-2) upper outside and lower inside arrange respectively three groups of boss with holes, and through hole and second group of through hole are coaxially isometrical.
4. steel form carrier variable camber gear as claimed in claim 1, is characterized in that:
Described adjustable triangular piece (3) second header boards (3-7), the second rear plate (3-5) are fixedly connected with by the second V shaped slab (3-8) in the middle of being positioned at, and the distance between the second header board (3-7), the second rear plate (3-5) spacing and fixed triangle shape piece (2) first header boards (2-3), the first rear plate (2-2) equates; Top arranges a second large circular arc panel (3-3) such as fixing, radius and fixed triangle shape piece (2) first circular arc panels (2-1) with it; Adjustable triangular piece (3) both upper ends thereof is screw-nut structure, left nut (3-2), right nut (3-6) are fixedly connected on the inwall of the second V shaped slab (3-8) two ends, by regulating the screwing length of two ends leading screw and nut to realize the excursion of second group of through-bore axis spacing 271mm-381mm.
5. steel form carrier variable camber gear as claimed in claim 1, is characterized in that:
Middle steel pipe (7-2) two ends that described gore connects leading screw (7) arrange two positive and negative feed screw nuts (7-3), leading screw (7-1) end arranges and first group of through hole, second group of the 3rd group of through hole that through hole is isometrical, and the 3rd group of through-bore axis spacing realizes the excursion of 250mm-310mm by adjusting screw nut screwing length.
6. steel form carrier variable camber gear as claimed in claim 1, is characterized in that:
Described gore connects the through hole that bearing pin I (4), gore connect bearing pin II (5) one end and arrange diameter 6mm, prevents that for installing bearing pin is from first group of through hole, second group of through hole, the 3rd group of cottor pin that through hole is deviate from (6).
CN201410083181.9A 2014-03-07 2014-03-07 A kind of cave depot concrete-lined telescoping steel form variable camber gear Expired - Fee Related CN103806924B (en)

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CN201410083181.9A CN103806924B (en) 2014-03-07 2014-03-07 A kind of cave depot concrete-lined telescoping steel form variable camber gear

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105178986A (en) * 2015-10-30 2015-12-23 郑州大学 Variable curve mold for lining positioning of earth-sheltered dwelling and construction technology of variable-curve mold
CN106761827A (en) * 2016-12-23 2017-05-31 湖南五新隧道智能装备股份有限公司 A kind of tunnel-liner closure mould bases
CN108425686A (en) * 2018-04-18 2018-08-21 中铁十九局集团轨道交通工程有限公司 Tunnel portal expanding reach secondary lining applies method
CN111379570A (en) * 2018-12-27 2020-07-07 山河智能装备股份有限公司 Lining cutting platform truck and formwork device thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002276296A (en) * 2001-03-15 2002-09-25 Atsushi Koizumi Arcuate tunnel structural body, its construction method, and curved plate for arcuate tunnel
CN1403686A (en) * 2002-07-31 2003-03-19 甘肃工业大学 Hydraulic tunnel bogie for installing facing
JP2006161328A (en) * 2004-12-03 2006-06-22 Ps Mitsubishi Construction Co Ltd Arch-shaped rock shed and its construction method
CN202731932U (en) * 2012-05-24 2013-02-13 李威德 Sectioned type stretchable steel mould trolley
CN203742619U (en) * 2014-03-07 2014-07-30 陕西理工学院 Steel mold trolley arc changing device for tunnel concrete lining

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002276296A (en) * 2001-03-15 2002-09-25 Atsushi Koizumi Arcuate tunnel structural body, its construction method, and curved plate for arcuate tunnel
CN1403686A (en) * 2002-07-31 2003-03-19 甘肃工业大学 Hydraulic tunnel bogie for installing facing
JP2006161328A (en) * 2004-12-03 2006-06-22 Ps Mitsubishi Construction Co Ltd Arch-shaped rock shed and its construction method
CN202731932U (en) * 2012-05-24 2013-02-13 李威德 Sectioned type stretchable steel mould trolley
CN203742619U (en) * 2014-03-07 2014-07-30 陕西理工学院 Steel mold trolley arc changing device for tunnel concrete lining

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105178986A (en) * 2015-10-30 2015-12-23 郑州大学 Variable curve mold for lining positioning of earth-sheltered dwelling and construction technology of variable-curve mold
CN106761827A (en) * 2016-12-23 2017-05-31 湖南五新隧道智能装备股份有限公司 A kind of tunnel-liner closure mould bases
CN108425686A (en) * 2018-04-18 2018-08-21 中铁十九局集团轨道交通工程有限公司 Tunnel portal expanding reach secondary lining applies method
CN111379570A (en) * 2018-12-27 2020-07-07 山河智能装备股份有限公司 Lining cutting platform truck and formwork device thereof
CN111379570B (en) * 2018-12-27 2022-03-18 山河智能装备股份有限公司 Lining cutting platform truck and formwork device thereof

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