Top, silo storehouse steel pipe truss support system and construction method thereof
Affiliated technical field
The invention belongs to structural engineering technical field, relate to top, a kind of silo storehouse steel pipe truss support system.
Background technology
Along with the continuous increase of coal demand and the raising to environmental protection requirement, a kind of reserves are large, floor space is little, and the major diameter coal bunker that meets strategy of sustainable development requirement is widely applied at Coalmine Coal Preparation Plant and coal storage system.In coal bunker engineering construction, roof construction construction in storehouse is one of key link in work progress, and the design of storehouse roof construction support system and checking computations are particularly important to Cang Ding construction.The construction method of tradition support system is set up for full hall frame, and still along with the progress of construction technology, full hall frame formwork system is because its expense is high, speed is replaced by some novel Construction Supporting Systems slowly gradually.What first promote is that fastener type steel pipe trussed construction and center derrick combination form replace traditional full hall scaffold, derrick and steel pipe truss structures are connected as a single entity as the support system of deck construction, derrick is along with the lifting of slip form platform is progressively set up, drag-line is set on derrick height to be socketed support body, guarantee its stability, it is solid that derrick is set up ground, guarantees that derrick support body does not sink.After barrel slding form operation finishes, then carry out being connected of derrick and steel pipe truss system, generally, promotional value is very high.On the basis of this support system, there is again shaped steel central frame radiation support platform, this structure is fastener type steel pipe truss and steel truss beam combination structure, mainly to utilize steel truss beam, as horizontal stiffness stiffening girder, steel pipe truss is retrained to reinforcement, the problem of the steel pipe truss structures supporting capacity deficiency causing because of the excessive generation excessive deformation of load in control use procedure, these two kinds of method constructions are convenient, safe and reliable, work efficiency is high, cost is low, sets up the link of support but still do not break away from from silo bottom.In order thoroughly to change traditional vertical support system into space horizontal struts system, there is again fastener type steel pipe truss support system, after steel pipe truss is fixed by the method constraint of upper Suspension hanger (bar is connected with climbing) and lower support (being supported in barrel inner side), as the support system of Cang Ding construction, thereby improve operating personnel's safety guarantee in construction, the energy reduction of erection time simultaneously, reduced construction cost, and member is reusable, save resource.But current this support system is a kind of structural system that is applicable to diameter and is no more than the silo construction of 21m.
Summary of the invention
The object of the invention is for the deficiencies in the prior art, provide a kind of quick construction, obviously reduction of erection time, simple structure, power transmission is clear and definite and can be used for the horizontal struts system that diameter Silo Cang Ding constructs, and top, the silo storehouse construction method of utilizing this kind of support system to realize is provided simultaneously.Steel pipe truss support system provided by the invention and top, silo storehouse construction method, in silo Cang Ding construction, traditional vertical support system transition is become to space horizontal struts system, simultaneously the energy reduction of erection time, reduce construction cost, and meet structural-load-carrying capacity and the normal requirement using.Technical scheme of the present invention is as follows:
Top, a kind of silo storehouse steel pipe truss support system construction method, comprises the following steps:
1) utilize steel pipe and fastener to set up into the space truss structure of the orthogonal spatial being made up of a series of plane frame, be referred to as steel pipe truss (2), the size of steel pipe truss (2) is determined according to the internal diameter of the barrel of silo (10);
2) prepare sliding formwork Hoisting System, whole sliding formwork Hoisting System comprises hoisting frame (4), platform (5), template (6), upper enclosure (71), lower enclosure (72), the bar that climbs (8) and jack (9);
3) the upper enclosure (71) that sliding formwork Hoisting System is fixed on by right-angle coupler in the end that steel pipe truss (2) winds up is upper, and the end of lower edge is fixed in lower enclosure (72) by right-angle coupler;
4) above silo funnel, start slding form operation, steel pipe truss (2) is entrusted to top, storehouse construction layer construction location.
5) steel pipe truss (2) top oblique pull first lap wire rope (1a) is on the bar that climbs (8) of silo, bottom is supported on silo by support (3) under a circle, method is: every wire rope one end of first lap wire rope (1a) is bundled on the node of close barrel 10 of steel pipe truss (2) lower edge, the other end is bundled on the bar that climbs (8) of silo;
6) bar (8) that will climb is stayed silo bulkhead the inside, removes sliding formwork Hoisting System;
7) set up full framing in steel pipe truss (2) top;
8) build large ring beam (11), oblique pull second is enclosed wire rope (1b) again, build conical shell (12), last oblique pull the 3rd circle wire rope (1c), build little ring beam (13), complete successively the construction of large ring beam (11), Exchanger with Inclined Taper Shell (12), little ring beam (13) and platform beam slab (14), form Cang Ding, the method that oblique pull two is enclosed wire rope is as follows: every wire rope one end of the second circle wire rope (1b) is bundled on the node between steel pipe truss (2) lower edge middle part and end, and the other end is fixed on the large ring beam (11) of silo; Every wire rope one end of the 3rd circle wire rope (1c) is bundled on the node of steel pipe truss (2) lower edge near middle part, and the other end is fixed in the Exchanger with Inclined Taper Shell (12) at silo;
9) etc. Cang Ding construction complete after, then remove steel pipe truss support system.
As preferred embodiment, the slding form operation method of step 4) is: be covered with sliding formwork Hoisting System around silo one circle, concrete is watered in template grooving by the suitable for reading of template (6), after undermost concrete in template grooving reaches certain intensity, template grooving relies on the lifting force of jack (9) by hoisting frame (4), the edge barrel of placing of concrete (10), upwards sliding one section of height, on one side that template grooving is upwards sliding to placing of concrete in template grooving so on one side, make the continuous demoulding of in type concrete, so continuous circulation is constructed to the position of silo Cang Ding construction, along with sliding formwork Hoisting System entrusts steel pipe truss (2) to top, storehouse construction layer construction location.
Top, the silo storehouse steel pipe truss support system that the present invention provides a kind of above-mentioned construction method to adopt simultaneously, a circle that comprises first lap wire rope (1a), the second circle wire rope (1b), the 3rd circle wire rope (1c), steel pipe truss (2), lower support (3) and be reserved in silo (10) the top bar (8) that climbs; The space bar member system of steel pipe truss (2) for being set up by scaffolding steel pipe for building and fastener, the space truss structure of the orthogonal spatial being formed by a series of plane frame, size is determined according to the internal diameter of the barrel 10 of silo; Steel pipe truss (2) top oblique pull three is enclosed wire rope on silo, every wire rope one end of first lap wire rope (1a) is bundled on the node of close barrel 10 of steel pipe truss (2) lower edge, and the other end is bundled on the bar that climbs (8) of silo; Every wire rope one end of the second circle wire rope (1b) is bundled on the node between steel pipe truss (2) lower edge middle part and end, and the other end is fixed on the large ring beam (11) of silo; Every wire rope one end of the 3rd circle wire rope (1c) is bundled on the node of steel pipe truss (2) lower edge near middle part, and the other end is fixed in the Exchanger with Inclined Taper Shell (12) at silo; The bottom of steel pipe truss (2) is supported on silo by support (3) under a circle, sets up full hall scaffold support system on steel pipe truss (2) top.
Beneficial effect of the present invention is:
1) top, silo of the present invention storehouse steel pipe truss system is by setting up steel pipe truss on ground, the vertical support system transition that tradition is adopted is space horizontal supporting system, avoid setting up the process of support system in the air, improved operating personnel's safety guarantee in construction.
2) top, silo of the present invention storehouse steel pipe truss system is sliding to Cang Ding by slding form operation overall structure, shortens construction period.
3) top, silo of the present invention storehouse steel pipe truss system, by oblique pull wire rope, reduces major diameter support system span, has solved the technological difficulties of silo Cang Ding construction, and steel pipe truss horizontal struts system can be applied in major diameter.
Accompanying drawing explanation
Fig. 1 is top, silo of the present invention storehouse steel pipe truss system schematic diagram.
Fig. 2 is the steel pipe truss top view of top, silo of the present invention storehouse steel pipe truss system.
Fig. 3 is the synovial membrane Hoisting System schematic diagram being connected with top, silo storehouse steel pipe truss system of the present invention.
Fig. 4 is top, silo of the present invention storehouse steel pipe truss system overall diagram.
The specific embodiment
Below in conjunction with drawings and Examples, the present invention will be described.
First referring to Fig. 1 and Fig. 2, the support system of building is described once in work progress.As shown in Figure 1, after silo storehouse withstands on construction, comprise large ring beam 11, Exchanger with Inclined Taper Shell 12, little ring beam 13 and the several parts of platform beam slab 14.
Top, the silo storehouse steel pipe truss support system that the present invention proposes, mainly comprises first lap wire rope 1a, the second circle wire rope 1b, the 3rd circle wire rope 1c, steel pipe truss 2, supports 3 under many.
Steel pipe truss 2 is space bar member systems of being set up by common building scaffolding steel pipe and fastener, the space truss structure of the orthogonal spatial being formed by a series of plane frame, and form is circular.Lower support 3 is made up of common steel tube.Steel pipe truss 2 top oblique pulls three are enclosed wire rope 1a, 1b, 1c on silo, and every wire rope one end of first lap wire rope 1a is bundled on the node of close barrel 10 of steel pipe truss 2 lower edges, and the other end is bundled in of silo and climbs on bar 8; Every wire rope one end of the second circle wire rope 1b is bundled on the node between steel pipe truss 2 lower edge middle parts and end, and the other end is fixed on the large ring beam 11 of silo; Every wire rope one end of the 3rd circle wire rope 1c is bundled on the node of steel pipe truss 2 lower edges near middle part, and the other end is fixed in the Exchanger with Inclined Taper Shell 12 of silo; The bottom of steel pipe truss 2 is supportted 3 under a circle and is supported on silo.Full hall scaffold support system is set up on steel pipe truss 2 tops.
Below in conjunction with Fig. 3, construction method is described.
Steel pipe truss 2 is assembled on ground with sliding formwork lifting platform simultaneously, and sliding formwork Hoisting System comprises that hoisting frame 4, platform 5, template 6, upper enclosure 71, lower enclosure 72, the bar 8 that climbs, jack 9 form.After the complete funnel of silo construction, above funnel, start to carry out slding form operation, be covered with sliding formwork Hoisting System around silo one circle, steel pipe truss 2 is winched to funnel top and the assembling of sliding formwork Hoisting System, the end that steel pipe truss 2 winds up is fixed on by right-angle coupler in the upper enclosure 71 of sliding formwork Hoisting System, the end of lower edge is crossed right-angle coupler and is fixed in lower enclosure 72, then along with sliding formwork Hoisting System is entrusted to top, storehouse construction layer construction location.When construction, above silo funnel, start slding form operation, be covered with sliding formwork Hoisting System around silo one circle, concrete is watered in template grooving by the suitable for reading of template 6, after undermost concrete in template grooving reaches certain intensity, template grooving relies on the lifting force of jack 9 by hoisting frame 4, the edge barrel 10 of placing of concrete, upwards sliding one section of height, on one side that template grooving is upwards sliding to placing of concrete in template grooving so on one side, make the continuous demoulding of in type concrete, so continuous circulation construction is to the height of design, along with sliding formwork Hoisting System entrusts steel pipe truss 2 to top, storehouse construction layer construction location.Then steel pipe truss 2 is separated with sliding formwork Hoisting System, remove sliding formwork Hoisting System: the bar 8 that will climb is stayed silo bulkhead the inside, and steel pipe truss 2 top oblique pull first lap wire rope 1a climb on bar 8 in silo, and bottom is supportted 3 and is supported on silo under one circle; Above steel pipe truss 2, set up full framing; Then build large ring beam, oblique pull second wire rope 1b again, build conical shell, last oblique pull the 3rd circle wire rope 1c, builds little ring beam, completes successively the construction of large ring beam 11, Exchanger with Inclined Taper Shell 12, little ring beam 13 and platform beam slab 14, form Cang Ding, Deng Cang Ding construction complete after, then remove steel pipe truss support system, thereby Cang Ding construction is complete.