CN103806577A - Installation method for super-large-area unit type slabstone curtain wall - Google Patents
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- CN103806577A CN103806577A CN201210439595.1A CN201210439595A CN103806577A CN 103806577 A CN103806577 A CN 103806577A CN 201210439595 A CN201210439595 A CN 201210439595A CN 103806577 A CN103806577 A CN 103806577A
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Abstract
The invention provides an installation method for a super-large-area unit type slabstone curtain wall. The installation method comprises the process steps of line locating and snapping, embedded part installation, metal framework installation, lightning-protection connection, corrosion prevention and rust prevention treatment on a metal frame, stone processing and grooving, high-strength aluminum alloy hanging part installation, stone installation and slab joint glue injection. According to the installation method, stone installation is convenient, the installation speed is increased, installation of stones is not influenced by installation of adjacent stones so that the installation time can be saved, the flatness of the curtain wall is easy to control, and disassembly and assembly are convenient; the industrialized processing level of the stones is high, accessories of stone panels and hanging parts are processed in factories and assembled to form small unit type combined parts, then the small unit type combined parts are transported to a construction site and directly fixed to a main part, and therefore the whole curtain wall is finished; in addition, the curtain wall is convenient to maintain, the broken stones are convenient to replace, any stone can be assembled and disassembled freely and replaced independently, adjacent boards are not influenced, and construction is easy, convenient and fast.
Description
Technical field
The present invention relates to construction engineering technical field, particularly a kind of mounting method of the modular stone slab curtain wall of overlarge area that is applicable to the stone curtain walls such as individual layer, multilayer, high level and super highrise building granite, microlite.
Background technology
The original bottom group's wall that is generally all used in building of stone curtain wall, develops to high level in recent years gradually.Building is used noble gorgeous versicolor granite to do exterior wall, can increase the aesthetic appearance of building.Traditional stone slab curtain wall generally adopts the back of the body method of fastening to install, make a call to four circular grooves at slabstone back, insert circular grooves by four metal reinforcing bars and connect, heavy slabstone is fixed in the air, above two steel pins bear slabstone total weight, two steel pins are born blast below, this mode that is connected and fixed, load is very easily concentrated and is delivered on stone material hole edge, wearing and tearing stone material, notch expands, and steel pin is very easily deviate from stone material.Stone surface is all being subject to different malleations or negative pressure each second, and slabstone is among Long-term Vibration, and the higher vibration of floor is more obvious.The expansion of very easily wearing and tearing of stone material round hole behind, it is abnormally dangerous that slabstone is especially used in high level.Therefore, current for slabstone, except facility will be installed, the most important thing that safety factor is constructed especially.
Summary of the invention
In order to adapt to the application demand of stone slab curtain wall, the present invention proposes the mounting method of the modular stone slab curtain wall of a kind of overlarge area.The modular stone slab curtain wall of so-called overlarge area is exactly that the area of monolithic slabstone is all greater than 2 square metres, mounting method of the present invention is take a transverse dividing and a vertical lattice as elementary cell, by rational structure and structure design, make stone material plate independent of one another, can dismantle at any time and install, make stone curtain wall be easy to safeguard; By reasonable Arrangement tie point and position, change the stress model of stone plate face, make stone curtain wall system more safe and reliable.
To achieve the object of the present invention, the mounting method of the modular stone slab curtain wall of overlarge area of the present invention is to open groove at four thickness faces of every block of stone material, high-strength aluminum alloy bar shaped card article and stone material are pasted in groove by epoxy resin, stone material and card article are that industrial machine-shaping is cell cube, be transported to job site, stone material cell cube articulates the fixing curtain wall that forms by high-strength aluminum alloy bar shaped card article and vertical, transverse metal keel, the adjacent stone slab of curtain wall is to be all independently connected with keel, and dismounting freely.Not power transmission mutually between plate and plate in the construction and installation process of stone decoration sheet material.Stone material plate entirety is stressed more rational, and resistance capability is strong, simplifies field installation process, installs more conveniently, has greatly improved installation rate.
More specifically, the mounting method of the modular stone slab curtain wall of overlarge area of the present invention comprises following processing step: location snap the line, installation of embedded parts, metallic framework is installed, lightning-arrest connection, the antiseptic and rustproof processing of metal framework, processing of stone and fluting, high-strength aluminum alloy suspension member is installed, and stone material is installed, and plate seam injecting glue.
Preferably, the step of described location snap the line is specially: level adopts take 50mm horizon as control levelness and the vertical direction piecemeal of stone material according to span up or down to control line; A selected window on the wall in each facade centre position, finds out the position of center line of this window, and on bullet, the line of ink marker is as vertical control line, and span is controlled the verticality of stone material and level to piecemeal to the left and right on this basis.
Preferred again, described installation of embedded parts step refers to, in the structure construction stage, built-in fitting and structure is carried out to reinforcement by connection; Before metallic framework is installed, take horizontal, vertical each control line as foundation, the installation site of built-in fitting is checked and checked; The permissible variation in dimension of built-in fitting is ± 20mm that absolute altitude allowable variation is ± 10mm; Embedded part and agent structure are close to, and pad is laid codes and standards.
Preferred again, described metallic framework adopts shaped steel and does antirust processing; Described metallic framework mounting method is the vertical keel that two ends are first installed by control line, then draws logical line, by order from outside to inside, middle vertical keel is installed; After vertical keel installs, the control line pilot measurement of lateral keel, to vertical keel, is then welded to lateral keel, lateral keel is vertical with vertical keel.
Preferred again, the grounding wire that described lightning-arrest Connection Step uses is more than 8 galvanized steel bar of φ or the galvanized flat steel of 3mm × 25mm, or use is not less than 25mm2 braiding copper cash, the rustproof paint processing of face of weld Zuo Er road.
Preferred again, in described processing of stone and fluting step, stone plate adds man-hour, the notch of its upper end is processed into the different groove of height, upper end notch is interior low outer high profiled slot, and external surface stone material notch is higher than inner side 10mm, and depth of groove is 25mm, lower end notch is processed into rises as high as the banks, and depth of groove is 15mm; The groove width of slabstone is 6mm or 7mm, and aluminium alloys junction plate thickness is not less than 4.0mm.
Preferred again, described high-strength aluminum alloy suspension member installation steps are after the grooving of slabstone location, and aluminium alloys bar shaped card article is pasted and is connected by epoxide-resin glue with slabstone surrounding groove.
Preferred again, in described stone material installation steps, stone material plate, for installing from bottom to top, is installed to prefabricated stone material plate on horizontal frame, adjusts its height and left and right stile by adjusting fixed screw, makes to stitch wide meeting the demands; The installation of stone material plate is first carried out from structure interarea, does not fill reserved the hole positions such as window, after the fringing stone material installation of hole periphery, then mends dress.
Preferred again; in described stone material installation steps, stone material seam areas also needs to carry out filleting processing; before filleting; first plate seam is cleaned out and is waited for its dry after; use with the scraper plate of plush copper foam-filled rod is filled in plate seam; make the degree of depth of plate seam even, then the stone plate face in both sides posts protective tapes straightly, then carries out injecting glue step.
Preferred again, described injecting glue step must be carried out in half an hour after glue-line is clean; After injecting glue, glue-line is firmly exerted pressure along injecting glue direction with scuppit, unnecessary glue is wiped clean with cleaning agent immediately, when frictioning, should glue-line be struck off or be spread to concave surface along a direction; Finally, remove protective tapes.
The mounting method of the modular stone slab curtain wall of overlarge area of the present invention, stone material is easy for installation, has improved installation rate, and the installation of the stone material impact that not installed by adjacent stone material, can save the set-up time, and curtain wall planeness is easily controlled, easy accessibility; The batch production processing stage of stone material is high, and the duplicate in stone panel and suspension member is all good in factory process, is assembled into small unit type composite member, transports building site to and is directly fixed on main part, finally completes view picture curtain wall; Provide convenience for maintenance in addition, curtain wall is convenient to maintaining, and damaged stone material is changed convenient, can arbitrarily install and remove any stone material, carries out monolithic replacing, does not affect adjacent plate, and construction safety is simple and efficient.
Accompanying drawing explanation
By the detailed description below in conjunction with accompanying drawing, the present invention is aforesaid will be become apparent with other object, feature and advantage.Wherein:
Figure 1 shows that the flow of installation schematic diagram of the modular stone slab curtain wall of overlarge area of one embodiment of the invention;
Figure 2 shows that processing of stone generalized section of the present invention;
Figure 3 shows that in modular stone slab curtain wall mounting structure of the present invention, aluminium alloys bar shaped card article pastes with slabstone surrounding groove the structural representation being connected by epoxide-resin glue;
Fig. 4 and Figure 5 shows that the cross-sectional view that stone material of the present invention is installed.
The specific embodiment
The flow of installation schematic diagram of the modular stone slab curtain wall of overlarge area of one embodiment of the invention as shown in Figure 1, its processing step comprises: location snap the line, installation of embedded parts, metallic framework is installed, lightning-arrest connection, the antiseptic and rustproof processing of metal framework, processing of stone and fluting, high-strength aluminum alloy suspension member is installed, and stone material is installed and plate seam injecting glue.
Wherein, the step of described location snap the line is specially: level adopts take 50mm horizon as controlling levelness and the vertical direction piecemeal of stone material according to (or downwards) span upwards to control line; A selected window on the wall in each facade centre position, accurately finds out the position of center line of this window from top to bottom, and on bullet, the line of ink marker is as vertical control line, and span is controlled the verticality of stone material and level to piecemeal to the left and right on this basis.
Described installation of embedded parts step refers to, in the structure construction stage, built-in fitting and structure is carried out to reinforcement by connection.Before metallic framework is installed, take horizontal, vertical each control line as foundation, the installation site of built-in fitting is checked and checked; The permissible variation in dimension of built-in fitting is ± 20mm that absolute altitude allowable variation is ± 10mm.Embedded part and agent structure are close to, and pad is laid codes and standards.
Stone slab curtain wall metallic framework used generally adopts shaped steel, and shaped steel carries out antirust processing after marching into the arena.Metallic framework erection sequence is installed horizontal skeleton after vertical skeleton and is carried out according to first installing.All keel are arranged according to Design Orientation.First press control line the vertical keel at two ends is installed, then draw logical line, by order from outside to inside, middle vertical keel is installed; After vertical keel installs, the control line pilot measurement of lateral keel, to vertical keel, is then welded to lateral keel, lateral keel should be vertical with vertical keel; Welding position is on the face of two of locational left and right of crossbeam, and connector galvanizing, does not have the connector on solder side laterally opening slotted hole.Welding is by designing requirement and do preservative treatment.
Lightning-arrest Connection Step is to make curtain wall lightning protection form self lightning protection system, and is communicated with the lightning protection system of main body.Grounding wire generally adopts more than 8 galvanized steel bar of φ or the galvanized flat steel of 3mm × 25mm, also can select and be not less than 25mm2 braiding copper cash.The rustproof paint processing of face of weld Zuo Er road.
After the skeleton steel of metal framework are processed by figure, carry out preservative treatment by special manufacturer, the zinc-plated thickness of surface heat must not be less than designing requirement, handling process will be noted steadily, be sent to the steel skeleton in building site and must provide quality guarantee book and test report, member should be straight, must not have distortion, distortion, scratch and pollution, and underproof steel skeleton must not be installed; Welding slag and iron rust are processed clean, can mopping after qualified by inspection, and corrosion resistant coating brushing is even, can not have the brush of leakage phenomenon.
Processing of stone sectional drawing in the present embodiment is shown in Figure 2.Slabstone notch is outputed under level by machinery, and cutting groove on sheet location application calibration tool reveals bright face from sheet material and returns position dated to plate or in figure; Groove width, length and the degree of depth are controlled according to high-strength aluminum alloy suspension member thickness, length and width; After the slabstone fluting that groove formula is installed, must not have and damage or the phenomenon of bursting apart; Groove planted agent is smooth, clean.The groove width of slabstone is preferably 6mm or 7mm, and aluminium alloys junction plate thickness should not be less than 4.0mm.
Stone plate adds man-hour, and the processing of upper and lower two ends needs processing dimension different because installing.The notch of stone plate upper end is processed into the different groove of height, low outer high profiled slot in the notch of upper end, and external surface stone material notch is higher than inner side 10mm, and depth of groove is 25mm, and lower end notch is processed into rises as high as the banks, and depth of groove is 15mm.Specification length, width dimensions allowable variation are 0mm～-1.0mm, and thickness allowable variation is+3.0mm～-1.0mm; Flatness allowable tolerance sees the following form 1:
Table 1
After the grooving of location, aluminium alloys bar shaped card article is pasted and is connected by epoxide-resin glue with slabstone surrounding groove, guarantee that card article is smooth vertical and horizontal, concrete modular stone slab curtain wall structural representation shown in Figure 3, wherein, 10,20,30 be respectively top card article, middle part card article and bottom card article.
Modular stone material is higher to sheet material machining accuracy, carried out man-hour meticulously selecting adding, and numbering arranges, and to reduce aberration, thereby reaches the requirement of the whole structure of external facade.Before stone plate is installed, unwrapping wire personnel should appraise and decide the building size of external surface of buildings by structure axis, determine the distance between structural plane and dry-hang stone exposed surface; And some the elongated vertical lines of building overall height are set at positions such as building external corner, corners carry out clear and definite decorating building face, when being installed, stone plate face assist with horizon, to guarantee after stone plate adjustment installation in designing on desired same plane; Vertical line will effectively be fixed, and the foundation during using this as installation stone plate, can not arbitrarily change it when stone material is installed.
Stone material plate is installed from bottom to top, general one group two to three people, prefabricated stone material plate is installed on horizontal frame, by adjust fixed screw adjust its height and left and right stile, make to stitch wide meeting the demands.The installation of stone material plate is first carried out from structure interarea, does not fill reserved the hole positions such as window, after the fringing stone material installation of hole periphery, then mends dress.Stone material scheme of installation as shown in Figure 4, when plate is installed, draw horizontal control line, and sheet material is installed according to metope 1000mm control line, controls the plate of planning to install stitch levelness with this.Install and start from bottom to up installation in place, install first as baseline, its planeness is take the horizon that arranges in advance as foundation, directly after calibration, fixed with line hanging.Install stone material plate, with cleaner special, stone surface is cleaned to rear payment and check and accept.
Stone material seam areas should be carried out filleting processing by designing requirement.Before filleting, should first plate seam be cleaned out and be waited for that it carries out injecting glue after dry again.When cleaning, should be specifically noted that and do not allow solution be diffused into seam position in addition, clean out the rear gauze with dry cleansing the vestige of cleaning agent is wiped clean, and keep sealing surface dry.When cleaning, cotton gauze used guarantees clean often replacing, prevents from polluting plate face and guarantees cleaning effect.After seam cleaning is dry, uses with the scraper plate of plush copper foam-filled rod is filled in plate seam, make the degree of depth of plate seam even.Before injecting glue, for avoid caulk compound pollute the stone plate face of stone material surface in both sides straight post paper self-adhesive tape, then carry out injecting glue.When injecting glue, answer the special tool jointing of marginal not glue limit, injecting glue should be even, closely knit, full, makes the curved concave surface of glue face and even, smooth, nothing trickling after moulding, notes glue applying method simultaneously, avoids waste.Glue-line, at clean rear planted agent's half an hour injecting glue as early as possible, should clean after overtime again.After injecting glue, glue-line firmly should be exerted pressure along injecting glue direction with scuppit, unnecessary glue should be wiped clean with cleaning agent immediately, when frictioning, should glue-line be struck off or be spread to concave surface along a direction, should note the hardening time of sealing simultaneously.Finally, remove protective tapes, and notice that the adhesive tape of tearing does not pollute plate surface, cleaning is in time bonded at the lip-deep glue trace of construction.
The link plate of whole facade installs, and link plate must be cleaned out.The window cleaning equipment that adopts band to stretch hanging basket cleans, and cleans according to order from top to bottom and cleans.When plate cleans, with neutral cleaners, after cleaning, rinse well with clear water.Be easy to pollute or damage timber or other cementitious materialss of expecting and should directly not contact with building stones surface.When stone surface cleans, can not use wire brush, metal scraper.Should after cleaning, wax by designing requirement or brushing protective agent if desired.
The steel that use in the present embodiment are generally selected structural carbon steel and low-alloy structural steel, and its properties should meet the regulation of relevant existing national standard; Non-standard hardware and various fastener that stone curtain wall adopts should meet designing requirement, with the appropriate to the occasion stainless steel products of selecting, while using other steel, should carry out galvanizing by dipping or other preservative treatments; The fluid sealant using generally adopts neutral silicone structure sealant, neutral silicone weather proofing sealant etc., and silicone structure sealant and silicone weather resistant fluid sealant should use before the deadline.In addition curtain wall should adopt rock wool, mineral wool, glass wool, PLASTIC LAMINATED etc. not flammability or difficult to burn material make heat-insulating heat-preserving material, its properties meets the regulation of existing national standard.
Should meet the regulation of table 2 for the physical property technical indicator of Specification for Natural Granite for Building Slab.
| Project | Index |
| Bulk density (g/cm3) >= | 2.56 |
| Water absorption rate (%)≤ | 0.60 |
| Dry compressive strength (MPa) >= | 100.0 |
| Bending strength (MPa) >= | 8.0 |
Table 2
The mounting method that the modular slabstone of overlarge area of the present invention is current, the unit piece of curtain wall is processed in factory, can with on-the-spot simultaneously operating, saved the construction period; Can save on-the-spot man-hour, reduced Field Force's input simultaneously; Promote industrialization of construction industry degree.In addition, due to unit piece whole assembling in processing factory, be easy to check in factory, be conducive to guarantee diversification total quality, guaranteed the workmanship of curtain wall; Unit type curtain wall framework seam is closely in alignment, easily forms a good exterior wall image; In curtain wall installation, without construction noise, reduce the impact of construction on periphery; Compare curtain wall, stone slab curtain wall does not have light pollution to surrounding environment; Between curtain wall and agent structure, form a cavity, be conducive to circulation of air, there is effect heat insulation, sound insulation.
The present invention is not limited to described embodiment, and those skilled in the art, not departing from spirit of the present invention openly in scope, still can do some corrections or change, therefore the scope that the scope of the present invention limits with claims is as the criterion.
Claims (10)
1. the mounting method of the modular stone slab curtain wall of overlarge area, it is characterized in that, it comprises following processing step: location snap the line, and installation of embedded parts, metallic framework is installed, lightning-arrest connection, the antiseptic and rustproof processing of metal framework, processing of stone and fluting, high-strength aluminum alloy suspension member is installed, stone material is installed, and plate seam injecting glue.
2. the mounting method of the modular stone slab curtain wall of overlarge area as claimed in claim 1, it is characterized in that, the step of described location snap the line is specially: level adopts take 50mm horizon as control levelness and the vertical direction piecemeal of stone material according to span up or down to control line; A selected window on the wall in each facade centre position, finds out the position of center line of this window, and on bullet, the line of ink marker is as vertical control line, and span is controlled the verticality of stone material and level to piecemeal to the left and right on this basis.
3. the mounting method of the modular stone slab curtain wall of overlarge area as claimed in claim 1, is characterized in that, described installation of embedded parts step refers to, in the structure construction stage, built-in fitting and structure is carried out to reinforcement by connection; Before metallic framework is installed, take horizontal, vertical each control line as foundation, the installation site of built-in fitting is checked and checked; The permissible variation in dimension of built-in fitting is ± 20mm that absolute altitude allowable variation is ± 10mm; Embedded part and agent structure are close to, and pad is laid codes and standards.
4. the mounting method of the modular stone slab curtain wall of overlarge area as claimed in claim 1, is characterized in that, described metallic framework adopts shaped steel and does antirust processing; Described metallic framework mounting method is the vertical keel that two ends are first installed by control line, then draws logical line, by order from outside to inside, middle vertical keel is installed; After vertical keel installs, the control line pilot measurement of lateral keel, to vertical keel, is then welded to lateral keel, lateral keel is vertical with vertical keel.
5. the mounting method of the modular stone slab curtain wall of overlarge area as claimed in claim 1, it is characterized in that, the grounding wire that described lightning-arrest Connection Step uses is more than 8 galvanized steel bar of φ or the galvanized flat steel of 3mm × 25mm, or use is not less than 25mm2 braiding copper cash, the rustproof paint processing of face of weld Zuo Er road.
6. the mounting method of the modular stone slab curtain wall of overlarge area as claimed in claim 1, it is characterized in that, in described processing of stone and fluting step, stone plate adds man-hour, and the notch of its upper end is processed into the different groove of height, and upper end notch is interior low outer high profiled slot, external surface stone material notch is higher than inner side 10mm, depth of groove is 25mm, and lower end notch is processed into rises as high as the banks, and depth of groove is 15mm; The groove width of slabstone is 6mm or 7mm, and aluminium alloys junction plate thickness is not less than 4.0mm.
7. the mounting method of the modular stone slab curtain wall of overlarge area as claimed in claim 1, it is characterized in that, described high-strength aluminum alloy suspension member installation steps are after the grooving of slabstone location, and aluminium alloys bar shaped card article is pasted and is connected by epoxide-resin glue with slabstone surrounding groove.
8. the mounting method of the modular stone slab curtain wall of overlarge area as claimed in claim 1, it is characterized in that, in described stone material installation steps, stone material plate is for installing from bottom to top, prefabricated stone material plate is installed on horizontal frame, adjust its height and left and right stile by adjusting fixed screw, make to stitch wide meeting the demands; The installation of stone material plate is first carried out from structure interarea, does not fill reserved the hole positions such as window, after the fringing stone material installation of hole periphery, then mends dress.
9. the mounting method of the modular stone slab curtain wall of overlarge area as claimed in claim 1; it is characterized in that; in described stone material installation steps, stone material seam areas also needs to carry out filleting processing; before filleting; first plate seam is cleaned out and is waited for its dry after, use with the scraper plate of plush copper foam-filled rod filled in plate seam, make the degree of depth of plate seam even; then the stone plate face in both sides posts protective tapes straightly, then carries out injecting glue step.
10. the mounting method of the modular stone slab curtain wall of overlarge area as claimed in claim 9, is characterized in that, described injecting glue step must be carried out in half an hour after glue-line is clean; After injecting glue, glue-line is firmly exerted pressure along injecting glue direction with scuppit, unnecessary glue is wiped clean with cleaning agent immediately, when frictioning, should glue-line be struck off or be spread to concave surface along a direction; Finally, remove protective tapes.
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Application publication date: 20140521 |