Summary of the invention
The object of the present invention is to provide a kind of checking machine automatic piler, this checking machine automatic piler can realize collecting the automatically stacking of Xiao Zhang's printed matter, it is stacking that to collect speed fast, stacking is neat, number counting accurately, paper delivery is steady and the time is short, and work efficiency is high, is specially adapted to the automatic piling of cigarette factory cigarette case.
To achieve these goals, present invention employs following technical scheme:
A kind of checking machine automatic piler, it is characterized in that: it comprises collection connecting gear, the side of this collection connecting gear is provided with sensor for countering, the mouth of this collection connecting gear is provided with upset paper blocking mechanism, alignment machine structure, tray paper mechanism, pulling mechanism of paper is provided with below this alignment machine structure, this pulling mechanism of paper side correspondence is provided with deposits mechanism of paper, wherein:
This upset paper blocking mechanism comprises pressing board, the bottom of this pressing board is provided with and is sent to for hooking the hook that this collection connecting gear output is positioned at a lowermost printed matter when this pressing board is in blocking position, this pressing board is connected with the pushing handle telescopic control mechanism for controlling its fore and aft motion, and this pushing handle telescopic control mechanism is connected with the turning control mechanism for controlling this pressing board flip-flop movement;
This alignment machine structure comprises two sides and claps neat plate and the neat plate of forward and backward bat, and these two sides clap neat plate and the neat plate of this forward and backward bat is arranged on the neat control mechanism of bat;
This tray paper mechanism comprises the multiple tray paper bars being arranged on the other adjusting microinching sensor of this alignment machine structure and horizontally set of being separated by, forming tray paper plane, the plurality of tray paper bar is fixed on tray paper crossbeam, this tray paper crossbeam is connected with tray paper control mechanism, and the plurality of tray paper bar moves up and down vertically under this tray paper control mechanism drives via this tray paper crossbeam;
This pulling mechanism of paper comprises vertical setting of being separated by, formation pushes away the multiple of paper plane and pushes away paper bar, the plurality of paper bar that pushes away is fixed on and pushes away on paper crossbeam, this pushes away paper crossbeam and pushes away paper control mechanism and be connected, and the plurality of paper bar that pushes away pushes away paper crossbeam push away under paper control mechanism drives and make horizontal rectilinear motion at this via this;
When this tray paper plane that the plurality of tray paper bar is formed is in upper limit position, this tray paper plane is positioned at these two sides and claps neat plate and clap neat plate with these two sides and press close to mutually with the neat plate of this forward and backward bat below the neat plate of this forward and backward bat; When this tray paper plane is in lower position, it is corresponding and be in sustained height that outgoing side and this of this tray paper plane deposit the input end of mechanism of paper, each this to push away in the gap that paper bar is between corresponding two these tray paper bars respectively and each this push away paper bar and push away and respectively along this gap between corresponding two this tray paper bars make horizontal rectilinear motion under paper control mechanism drives at this and shift a pile printed matter neatly stacking in this tray paper plane onto this and deposit on mechanism of paper.
Preferably, described pushing handle telescopic control mechanism comprises extension and contraction control cylinder, described pressing board is fixedly connected with the piston rod of this extension and contraction control cylinder, described turning control mechanism comprises the trip shaft be fixed between two wallboards, this trip shaft is connected with the piston rod of upset with cylinder via swing arm, and this extension and contraction control cylinder is fixedly mounted on this trip shaft; When described pressing board is in blocking position, described hook is lower than plane on the belt conveyor of described collection connecting gear, and when described pressing board is in release position, described hook is higher than plane on the belt conveyor of described collection connecting gear.
In actual design, described pressing board reaches blocking position downwards by described pushing handle telescopic control mechanism controls; By described turning control mechanism controls, 90-degree rotation becomes horizontal to described pressing board, departs from printed matter, then by described pushing handle telescopic control mechanism controls original position of retracting, then by described turning control mechanism controls retrograde rotation 90 degree to release position.
Preferably, the end of described hook is spade.
Preferably, when described tray paper bar is arranged along direction of transfer, described two sides are clapped neat plate and are in the both sides of described tray paper plane and the bottom of neat plate is clapped lower than described tray paper plane in described two sides, and the bottom of the neat plate of described forward and backward bat is provided with the gap making the neat plate of described forward and backward bat insert the gap between adjacent two described tray paper bars.
In actual design, clap neat plate before described and can be fixed baffle plate.
Preferably, deposit mechanism of paper described in comprise horizontally set of being separated by, form the multiple Fluency strips depositing paper plane.When described tray paper plane is in lower position, pushes away paper bar described in each and make horizontal rectilinear motion along the gap between corresponding two described tray paper bars and the gap between corresponding two described Fluency strips respectively under paper control mechanism drives described pushing away and deposit the depositing on paper plane of mechanism of paper described in being shifted onto by a pile printed matter neatly stacking in described tray paper plane.
In actual design, described tray paper control mechanism comprises servomotor.
In actual design, the described paper control mechanism that pushes away comprises and pushes away paper slide rail, the described paper crossbeam that pushes away is slidably arranged in this and pushes away on paper slide rail, describedly push away paper crossbeam and push away the piston rod of paper with cylinder and be connected, described in push away paper bar and push away paper slide rail and make horizontal rectilinear motion along this via the described paper crossbeam that pushes away under this pushes away the drive of paper cylinder.
Advantage of the present invention is:
Compared with existing automatic piler, automatic piler of the present invention has the advantage that counting is accurate, stacking is neat, the paper delivery time is short, work efficiency is high, is specifically described below:
1, automatic piler upset paper blocking mechanism of the present invention substitutes the contact pin paper blocking mechanism of existing automatic piler, hook bottom pressing board can hook and be sent to the lowermost printed matter of collection connecting gear output, make this printed matter counting will be caused to be forbidden and random paper because belt conveyor friction force drives landing to get off, ensure that number counts accurate, not random paper, gear paper is effective.
2, automatic piler tray paper mechanism of the present invention and pulling mechanism of paper substitute the side direction belt conveyor mechanism of existing automatic piler, wherein: relative to the tray paper bar of tray paper mechanism, the neat plate of forward and backward bat makes himself to insert the design of bottom lower than tray paper bar that neat plate is clapped in the gap design in gap between tray paper bar and two sides, ensure that several stacking at first printed matters also can be clapped together; The horizontal paper delivery mode (belt need run 600mm) of the side direction belt conveyor mechanism of existing automatic piler is become straight paper delivery mode (pushing away paper cylinder stroke only 125mm) by pulling mechanism of paper, substantially reduce the paper delivery time, improve work efficiency, especially to the efficiency of box cigarette paper delivery clearly.
Detailed description of the invention
Checking machine automatic piler of the present invention is used for checking machine, also known as Xiao Zhang's printed matter checking machine, this checking machine generally comprises paper feeding machine (not shown), rectification machine (not shown), surface quality detection machine (not shown) and automatic piler of the present invention.
As shown in Figures 4 to 7, automatic piler of the present invention comprises collection connecting gear 110, the side of this collection connecting gear 110 is provided with sensor for countering 181, the mouth of this collection connecting gear is provided with upset paper blocking mechanism, alignment machine structure, tray paper mechanism, pulling mechanism of paper is provided with below this alignment machine structure, this pulling mechanism of paper side correspondence is provided with deposits mechanism of paper, wherein:
This upset paper blocking mechanism comprises pressing board 122, the bottom of this pressing board 122 is provided with and is sent to for hooking the hook 1221 that this collection connecting gear 110 output is positioned at a lowermost printed matter 200 when this pressing board 122 is in blocking position, this pressing board 122 is connected with the pushing handle telescopic control mechanism for controlling its fore and aft motion, and this pushing handle telescopic control mechanism is connected with the turning control mechanism for controlling this pressing board 122 flip-flop movement;
This alignment machine structure is included in the direction vertical with direction of transfer to be done inwardly two sides of the neat action of bat that are closed, that outwards separate and claps neat plate 133 and make inwardly closed, the neat plate 131,132 of forward and backward bat of the neat action of bat that outwards separates in the transmission direction, and these two sides are clapped neat plate 133 and the neat plate of this forward and backward bat 131,132 and are arranged on and clap on neat control mechanism;
This tray paper mechanism comprises the multiple tray paper bars 141 being arranged on the other adjusting microinching sensor 182 of this alignment machine structure and horizontally set of being separated by, forming tray paper plane, the plurality of tray paper bar 141 is fixed on tray paper crossbeam 142, this tray paper crossbeam 142 is connected with tray paper control mechanism, and the plurality of tray paper bar 141 moves up and down vertically under this tray paper control mechanism drives via this tray paper crossbeam 142;
This pulling mechanism of paper comprises vertical setting of being separated by, formation pushes away the multiple of paper plane (upright plane) and pushes away paper bar 151, the plurality of paper bar 151 that pushes away is fixed on and pushes away on paper crossbeam 154, this pushes away paper crossbeam 154 and pushes away paper control mechanism and be connected, and the plurality of paper bar 151 that pushes away pushes away paper crossbeam 154 push away under paper control mechanism drives and make horizontal rectilinear motion at this via this;
When this tray paper plane that the plurality of tray paper bar 141 is formed is in upper limit position, this tray paper plane is positioned at these two sides and claps neat plate 133 and clap neat plate 133 with these two sides and the neat plate 131,132 of this forward and backward bat is pressed close to (contacting in other words) mutually with below the neat plate of this forward and backward bat 131,132, and now adjusting microinching sensor 182 and this tray paper plane are at a distance of setting height;
When this tray paper plane is in lower position, it is corresponding and be in sustained height that outgoing side and this of this tray paper plane deposit the input end of mechanism of paper, each this push away in the gap that paper bar 151 is between corresponding two these tray paper bars 141 respectively and mutually intersect with each this tray paper bar 141, and each this push away paper bar 151 and push away and respectively along gap between corresponding two this tray paper bars 141 make horizontal rectilinear motion under paper control mechanism drives at this and shift a pile printed matter 300 neatly stacking in this tray paper plane onto this and deposit on mechanism of paper.
In working control, this adjusting microinching sensor 182, this sensor for countering 181, this collection connecting gear 110, this pushing handle telescopic control mechanism, this turning control mechanism, the neat control mechanism of this bat, this tray paper control mechanism, this pushes away paper control mechanism and is all connected with master control device (not shown).
In actual design, the input end of collection connecting gear 110 is corresponding with the finished product mouth of surface quality detection machine to be arranged, this collection connecting gear 110 comprises rotating mechanism and is arranged on the belt conveyor on this rotating mechanism, and the control port of rotating mechanism is connected with the corresponding controling end mouth of master control device.This belt heights on this collection connecting gear 110 will lower than the belt heights on this surface quality detection machine, and this line speed (adjustable) on this collection connecting gear 110 will lower than the line speed on this surface quality detection machine, to make to be separated a sheet by a sheet on surface quality detection machine, the printed matter (qualified printed matter) transmitted can become fish scale-shaped transmission on this collection connecting gear 110.
In actual design, as figure, preferably, pushing handle telescopic control mechanism comprises extension and contraction control cylinder 121, pressing board 122 is fixedly connected with the piston rod of this extension and contraction control cylinder 121, carries out expanding-contracting action to be driven pressing board 122 by the motion of extension and contraction control cylinder 121.Preferably, turning control mechanism comprises the trip shaft 125 be fixed between two wallboards 170, this trip shaft 125 is connected with the piston rod of upset with cylinder 124 via swing arm 123, this extension and contraction control cylinder 121 is fixedly mounted on this trip shaft 125, to make trip shaft 125 rotate action via swing arm 123 under the motion of upset cylinder 124 drives, thus pressing board 122 is driven to make rotary movement via the interlock of extension and contraction control cylinder 121.In practice, extension and contraction control cylinder 121, the upset control port of cylinder 124 are connected with the corresponding controling end mouth of master control device respectively.
As Fig. 6, when pressing board 122 is in blocking position, hook 1221 should lower than plane on the belt conveyor of collection connecting gear 110, and as Fig. 4, when pressing board 122 is in release position, hook 1221 should higher than plane on the belt conveyor of collection connecting gear 110.
In actual design, preferably, pressing board 122 by pushing handle telescopic control mechanism controls directly under reach blocking position, for returning to release position, preferably, pressing board 122 can first 90-degree rotation becomes horizontal by turning control mechanism controls, and departs from printed matter 200, again by pushing handle telescopic control mechanism control and original position of retracting, then by turning control mechanism control and retrograde rotation 90 degree to release position.
In actual design, the end of hook 1221 can be processed as spade and process smooth, so that the gap between the printed matter 200 of insertion fish scale-shaped arrangement, and not easily produces scuffing to printed matter 200.
In the present invention, it is the conventional techniques that those skilled in the art should grasp that two sides clap that neat plate 133 and the putting position between the neat plate 131,132 of this forward and backward bat and this collection connecting gear 110 mouth close, therefore here do not describe in detail, usually, the neat plate 131,132 of this forward and backward bat generally will lower than plane on the belt conveyor of this collection connecting gear 110, all visual actual demand of initial position that neat plate 133 and the neat plate of forward and backward bat 131,132 are clapped in two sides and adjusting.
As Fig. 7, the neat control mechanism of this bat can comprise eccentric shaft 135, drive link 134, motor (not shown), connecting rod (not shown), two sides are clapped neat plate 133 and are separately fixed on two drive links 134, eccentric shaft 135 two ends are symmetrical eccentric, motor makes the counter motion of two drive links 134 when driving eccentric shaft 135 to rotate, clap neat plate 133 to make two sides does inwardly closed on the direction vertical with direction of transfer, the neat action of the bat outwards separated, to realize clapping together to printed matter 200 left and right side on tray paper bar 141, and before the connecting rod be connected with each drive link 134 is fixed wtih respectively, the neat plate 131 of rear bat, 132, under the drive that drive link 134 moves, before two connecting rods make equally, the neat plate 131 of rear bat, 132 do inwardly to close in the transmission direction, the neat action of the bat outwards separated, to realize clapping together to printed matter 200 front and back sides on tray paper bar 141.In the present invention, the neat control mechanism of this bat also can have other to form, and is not limited to above-mentioned.
As Fig. 4, adjusting microinching sensor 182 can be arranged on the side that neat plate 133 or the neat plate of front bat 131 or the neat plate 132 of rear bat are clapped in this side, whether this adjusting microinching sensor 182 reaches setting height for detecting stacking printed matter height, if reach, then tray paper plane is driven to move down setting height by tray paper control mechanism, stacking with the printed matter carrying out next setting height, and when sensor for countering 181 detect reach setting stacking number time, then tray paper plane downward quick travel can be driven to lower position by tray paper control mechanism.
In actual design, tray paper bar 141 can arrange along direction of transfer or arrange perpendicular to direction of transfer.Such as, when tray paper bar 141 is arranged along direction of transfer, as Fig. 7, preferably, two sides are clapped neat plate 133 and are in the both sides of tray paper plane and the bottom of neat plate 133 is clapped lower than tray paper plane in two sides, further, the bottom of the neat plate of forward and backward bat 131,132 is provided with the gap (as Fig. 7) making the neat plate of forward and backward bat 131,132 insert the gap between adjacent two tray paper bars 141, to ensure that several printed matters 200 stacking at first also can be neat by bat.Clap when neat plate 133 is arranged along direction of transfer to above-mentioned tray paper bar 141 with the structure design of the neat plate of forward and backward bat 131,132 similar for tray paper bar 141 along two sides when arranging perpendicular to direction of transfer, therefore here do not repeat.
In practice, preferably, the neat plate of front bat 131 can be designed to fixed baffle plate.
As Fig. 7, preferably, deposit mechanism of paper can comprise horizontally set of being separated by, form the multiple Fluency strips 160 depositing paper plane.When tray paper plane is in lower position, each pushes away paper bar 151 pushing away and can make horizontal rectilinear motion respectively along the gap between corresponding two tray paper bars 141 and the gap between corresponding two Fluency strips 160 under paper control mechanism drives and shifted onto by a pile printed matter 300 neatly stacking in tray paper plane and deposit the depositing on paper plane (i.e. Fluency strip 160 formation deposit paper plane) of mechanism of paper.In other words, as Fig. 5, each this push away between paper bar 151 and each this Fluency strip 160 as mutually arranged in a crossed manner.
In actual design, the plurality of stop position pushing away paper plane pushing away paper bar 151 formation can be positioned at the input end depositing mechanism of paper, also the position, inside of depositing mechanism of paper can be positioned at, and this initial position pushing away paper plane should be positioned at the corresponding side of the printed matter 200 in tray paper plane, such as, this initial position pushing away paper plane can be positioned at left side or the right side of the printed matter 200 in tray paper plane, namely neat plate about 133 is clapped with a corresponding side corresponding, or this initial position pushing away paper plane can be positioned at the rear side of the printed matter 200 in tray paper plane, namely corresponding with rear bat neat plate about 132.
Certainly, depositing mechanism of paper also can have other to form, and is not limited to above-mentioned.
In actual design, tray paper control mechanism can comprise servomotor (not shown), and the control port of this servomotor is connected with the corresponding controling end mouth of master control device.Certainly, tray paper control mechanism also can have other to form, and is not limited to above-mentioned.
In actual design, push away paper control mechanism can comprise and push away paper slide rail 152, as Fig. 7, push away paper crossbeam 154 to be slidably arranged in this and to push away on paper slide rail 152, push away paper crossbeam 154 and push away the piston rod of paper with cylinder 153 and be connected, push away paper bar 151 to push away paper slide rail 152 and make horizontal rectilinear motion along this via pushing away paper crossbeam 154 under this pushes away the drive of paper cylinder 153, push away the paper control port of cylinder 153 and be connected with the corresponding controling end mouth of master control device.Certainly, pushing away paper control mechanism also can have other to form, and is not limited to above-mentioned.
In the present invention, paper feeding machine, rectification machine, surface quality detection machine, collection connecting gear 110, clap neat control mechanism, master control device etc. for the existing device of this area or well-known devices, therefore it specifically forms and does not describe in detail here.
In the present invention, the spacing between each tray paper bar 141, respectively push away the spacing between paper bar 151, the spacing between each Fluency strip 160 can be determined according to the actual requirements, but will be set as the spacing of 3mm at least.
In the present invention, adjusting microinching sensor 182, sensor for countering 181 are chosen as opto-electronic pickup, but are not limited thereto.Sensor for countering 181 is for measuring at the folded total number of printed matter of the enterprising windrow of tray paper plane.
As Fig. 4 to Fig. 7, working process of the present invention is:
The printed matter 200 (qualified printed matter) that collection connecting gear 110 sends surface quality detection machine is separated a sheet by a sheet is arranged in fish scale-shaped transmission, now, pressing board 122 is in release position, tray paper plane is in upper limit position, the printed matter 200 of fish scale-shaped arrangement drops under the belt conveyor of collection connecting gear 110 drives tray paper plane is clapped neat plate 133 by two sides and the neat plate 131,132 of forward and backward bat is clapped neat, forms buttress shape.
When adjusting microinching sensor 182 detects that stacking printed matter 200 has reached setting height highly, under the drive of servomotor, tray paper plane moves down setting height, and the printed matter carrying out next setting height is stacking.That is, along with the continuous rising of stacks as high, tray paper plane can be that step distance is to carry out down maneuver with setting height.
When sensor for countering 181 detect reach setting stacking number time, pressing board 122 reaches blocking position downwards by the control of extension and contraction control cylinder 121, the hook 1221 of pressing board 122 hooks the printed matter 200 that collection connecting gear 110 transmits, and stops to alignment machine structure conveying printed products.Now, under the drive of servomotor, tray paper plane is moved downward to lower position fast, and what push away that a pile printed matter 300 neatly stacking on tray paper bar 141 shifted onto Fluency strip 160 formed by paper bar 151 deposits on paper plane, temporarily deposits, waits for that workman takes away.
Then, tray paper bar 141 is reset to upper limit position and pushes away paper bar 151 and is reset to initial position, and then, pressing board 122 is reset to release position, to start next stacking working cycle.
Wherein, the reseting procedure of pressing board 122 is: by the motion of upset cylinder 124 to drive swing arm 123 action, the action thus drive trip shaft 125 rotates, namely the rotation of trip shaft 125 has driven pressing board 122 to make rotary movement via extension and contraction control cylinder 121, make pressing board 122 one-tenth horizontal, first exit to make hook 1221 and depart from fish scale-shaped printed matter 200, then, under the control of extension and contraction control cylinder 121, make pressing board 122 retract to original position, then under the control of upset cylinder 124, make pressing board 122 make the anti-rotary movement contrary with above-mentioned rotary movement, release position is back to make pressing board 122.
Advantage of the present invention is:
Compared with existing automatic piler, automatic piler of the present invention has the advantage that counting is accurate, stacking is neat, the paper delivery time is short, work efficiency is high, is specifically described below:
1, automatic piler upset paper blocking mechanism of the present invention substitutes the contact pin paper blocking mechanism of existing automatic piler, hook bottom pressing board can hook and be sent to the lowermost printed matter of collection connecting gear output, make this printed matter counting will be caused to be forbidden and random paper because belt conveyor friction force drives landing to get off, ensure that number counts accurate, not random paper, gear paper is effective.
2, automatic piler tray paper mechanism of the present invention and pulling mechanism of paper substitute the side direction belt conveyor mechanism of existing automatic piler, wherein: relative to the tray paper bar of tray paper mechanism, the neat plate of forward and backward bat makes himself to insert the design of bottom lower than tray paper bar that neat plate is clapped in the gap design in gap between tray paper bar and two sides, ensure that several stacking at first printed matters also can be clapped together; The horizontal paper delivery mode (belt need run 600mm) of the side direction belt conveyor mechanism of existing automatic piler is become straight paper delivery mode (pushing away paper cylinder stroke only 125mm) by pulling mechanism of paper, substantially reduce the paper delivery time, improve work efficiency, especially to the efficiency of box cigarette paper delivery clearly.
The above know-why being preferred embodiment of the present invention and using; for a person skilled in the art; when not deviating from the spirit and scope of the present invention; any based on apparent changes such as the equivalent transformation on technical solution of the present invention basis, simple replacements, all belong within scope.