CN103801694A - One-time forming manufacture method of stainless steel zipper - Google Patents
One-time forming manufacture method of stainless steel zipper Download PDFInfo
- Publication number
- CN103801694A CN103801694A CN201210464006.5A CN201210464006A CN103801694A CN 103801694 A CN103801694 A CN 103801694A CN 201210464006 A CN201210464006 A CN 201210464006A CN 103801694 A CN103801694 A CN 103801694A
- Authority
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- China
- Prior art keywords
- stainless steel
- steel zipper
- zipper
- forming
- agent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000010935 stainless steel Substances 0.000 title claims abstract description 39
- 229910001220 stainless steel Inorganic materials 0.000 title claims abstract description 39
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 229910052751 metal Inorganic materials 0.000 claims abstract description 21
- 239000002184 metal Substances 0.000 claims abstract description 21
- 238000000034 method Methods 0.000 claims abstract description 13
- 238000002347 injection Methods 0.000 claims abstract description 9
- 239000007924 injection Substances 0.000 claims abstract description 9
- 238000001816 cooling Methods 0.000 claims abstract description 8
- 239000000843 powder Substances 0.000 claims abstract description 8
- 238000002156 mixing Methods 0.000 claims abstract description 4
- 238000005245 sintering Methods 0.000 claims abstract description 4
- 239000011230 binding agent Substances 0.000 claims description 18
- 239000003795 chemical substances by application Substances 0.000 claims description 12
- 239000000428 dust Substances 0.000 claims description 9
- 239000000789 fastener Substances 0.000 claims description 4
- 238000005238 degreasing Methods 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- 229920001169 thermoplastic Polymers 0.000 claims description 3
- 229920001187 thermosetting polymer Polymers 0.000 claims description 3
- 239000004416 thermosoftening plastic Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 3
- 239000002699 waste material Substances 0.000 abstract description 3
- 239000004033 plastic Substances 0.000 abstract description 2
- 229920003023 plastic Polymers 0.000 abstract description 2
- 239000007767 bonding agent Substances 0.000 abstract 1
- 238000005266 casting Methods 0.000 abstract 1
- 238000007254 oxidation reaction Methods 0.000 abstract 1
- 238000003825 pressing Methods 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 5
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- PNEYBMLMFCGWSK-UHFFFAOYSA-N al2o3 Chemical compound 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[Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N copper Chemical compound 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Abstract
The invention provides a one-time forming manufacture method of a stainless steel zipper. The method is characterized in comprising the following steps of 1, designing dies of parts of a stainless steel zipper body; 2, choosing metal powder for metal injection forming of the stainless steel zipper; 3, choosing a bonder for the metal injection forming of the stainless steel zipper; 4, mixing the metal powder and the bonding agent prepared in the process 2 and the process 3 into a uniform feeding material according to a preset volume or weight ratio; 5, injecting the uniform feeding material prepared in the process 4 to dies to be heated at high temperature and forming by cooling after flowing; 6, cooling and forming by adopting a wax-based bonder or a plastic bonder; 7, sintering the degrease stainless steel zipper to form a finished product. According to the method, defects caused by manufacturing a puller adopting a pressure casting method or a pressing method are well overcome, so that carving with complicated shapes and three-dimensional forming features is realized, waste is reduced, product performance is improved, the surface is fine, blisters are not easy to generate, oxidization does not easily occur, and subsequent processing and auxiliary equipment are not needed.
Description
Technical field
The present invention relates to a kind of stainless steel zipper of manufacturing, relate in particular to a kind of stainless steel zipper one-time forming manufacturing method, belong to metal injection molded stainless steel zipper and the manufacturing technology field thereof of utilizing.
Background technology
Current, pull head is produced and is conventionally adopted die casting and compact technique.Its technique is simply backward, has pollution in manufacturing process.Technology content compared with low, product percent defective is high, burr is many, low precision, be easily imitated, homogeneity dog-eat-dog, added value is low, labour intensive; Aspect use metal material, there is significant limitation simultaneously, can not realize anyization, only aspect the alloys such as iron, copper, aluminium, zinc, nickel, utilizing to some extent, can not aspect your material such as stainless steel, tool steel, high-density alloy, carbide alloy, titanium alloy, tungsten alloy, nickel based super alloy, intermetallic compound, aluminium oxide, zirconia, have breakthrough; In manufacturing process, can only level or vertical two-dimentional moulding up and down, be difficult to obtain pull head (containing draw ring, the pulling-on piece) body of complicated shape and three-dimensionally shaped feature.After die cast, rough surface, easy to foaming, oxidizable, moulding mark is obvious, needs following process and auxiliary equipment.Still there is at present the problems such as small scale, brand recognition is low, product specification is low, and technology competition is indifferent at China's zipper industry.Its main cause is exactly that the zipper product of most domestic enterprise concentrates on low-end market, and between enterprise, product homogeneity is serious, product development innovation ability deficiency, and product profit rate declines year by year, lacks international competitiveness.
Summary of the invention
The object of the invention is to overcome above weak point a kind of stainless steel zipper one-time forming manufacturing method is provided, this stainless steel zipper manufactured by metal injection molding utilizes a kind of Novel powder metallurgy near-net-shape technology of extending out from injection molding of plastics industry to manufacture slide fastener, overcome preferably and adopted die casting and drawing method to manufacture the defect that pull head brings, thereby reach the engraving of complicated shape and three-dimensionally shaped feature, cut the waste, enhance product performance.
The object of the invention is to reach like this, developed stainless steel zipper one-time forming manufacturing method, it is characterized in that: comprise following steps:.
1., the each part mold of design stainless steel zipper main body;
2., select metal injection molded stainless steel zipper metal dust;
3., select to be equipped with metal injection molded stainless steel zipper binding agent;
4., by 2. with metal dust that 3. prepared by process and binding agent in determined volume integral strength ratio mixing become even feeding;
5., the even feeding that 4. prepared by process is expelled to the mobile rear cooling forming of mold for heating at high temperature;
6., select wax-based binder or mould based binder cooling forming;
7., the above-mentioned degreasing stainless steel zipper of sintering forms finished product.
Described metal dust is that 304L powder of stainless steel or its size of 317L powder of stainless steel are 0.2≤40 μ m, and volume fraction is 30%-65%.
Described binding agent is chosen the one in thermoplastic systems binding agent or gelinite tying agent or thermosets tying agent or the knot agent of water-soluble system or the agent of inorganic matter knot, and its volume fraction is 20%-70%, and temperature range is at 80-150 degree.。
Described a kind of stainless steel zipper one-time forming manufacturing method is made into slide fastener.
Beneficial effect of the present invention, has overcome preferably and has adopted die casting and drawing method to manufacture the defect that pull head brings, thereby reached the engraving of complicated shape and three-dimensionally shaped feature, cut the waste, enhance product performance, surface fine, not easy to foaming, not oxidizable, without following process and auxiliary equipment.
The specific embodiment
Stainless steel zipper one-time forming manufacturing method, is characterized in that: comprise following steps:.
8., the each part mold of design stainless steel zipper main body;
9., select metal injection molded stainless steel zipper metal dust;
10., select to be equipped with metal injection molded stainless steel zipper binding agent;
by 2. with metal dust that 3. prepared by process and binding agent in determined volume integral strength ratio mixing become even feeding;
4. the even feeding that prepared by process is expelled to the mobile rear cooling forming of mold for heating at high temperature;
select wax-based binder or mould based binder cooling forming;
the above-mentioned degreasing stainless steel zipper of sintering forms finished product.
Described metal dust is that 304L powder of stainless steel or its size of 317L powder of stainless steel are 0.2≤40 μ m, and volume fraction is 30%-65%.
Described binding agent is chosen the one in thermoplastic systems binding agent or gelinite tying agent or thermosets tying agent or the knot agent of water-soluble system or the agent of inorganic matter knot, and its volume fraction is 20%-70%, and temperature range is at 80-150 degree.。
Described a kind of stainless steel zipper one-time forming manufacturing method is made into slide fastener.
Claims (4)
1. a stainless steel zipper one-time forming manufacturing method, is characterized in that: comprise following steps:
1., the each part mold of design stainless steel zipper main body;
2., select metal injection molded stainless steel zipper metal dust;
3., select to be equipped with metal injection molded stainless steel zipper binding agent;
4., by 2. with metal dust that 3. prepared by process and binding agent in determined volume integral strength ratio mixing become even feeding;
5., the even feeding that 4. prepared by process is expelled to the mobile rear cooling forming of mold for heating at high temperature;
6., select wax-based binder or mould based binder cooling forming;
7., the above-mentioned degreasing stainless steel zipper of sintering forms finished product.
2. a kind of stainless steel zipper one-time forming manufacturing method according to claim 1, is characterized in that: described metal dust is that 304L powder of stainless steel or its size of 317L powder of stainless steel are 0.2≤40 μ m, and volume fraction is 30%-65%.
3. a kind of stainless steel zipper one-time forming manufacturing method according to claim 1, it is characterized in that: described binding agent is chosen the one in thermoplastic systems binding agent or gelinite tying agent or thermosets tying agent or the knot agent of water-soluble system or the agent of inorganic matter knot, its volume fraction is 20%-70%, and temperature range is at 80-150 degree.
4. be made into slide fastener according to a kind of stainless steel zipper one-time forming manufacturing method described in claim 1-4 any one.
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| CN201210464006.5A CN103801694A (en) | 2012-11-12 | 2012-11-12 | One-time forming manufacture method of stainless steel zipper |
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| CN201210464006.5A CN103801694A (en) | 2012-11-12 | 2012-11-12 | One-time forming manufacture method of stainless steel zipper |
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| CN103801694A true CN103801694A (en) | 2014-05-21 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104028764A (en) * | 2014-05-22 | 2014-09-10 | 华南理工大学 | Method for preparing multi-layer composite stainless steel based on gel-casting technology |
| CN107321992A (en) * | 2017-05-23 | 2017-11-07 | 东莞市华航新马金属有限公司 | The powder metallurgy molding production technology of metal slide fastener tooth |
| CN107571018A (en) * | 2016-07-05 | 2018-01-12 | 佛山市南海中宇渔具有限公司 | Stainless steel parts processing method and mould |
| CN109396445A (en) * | 2017-08-15 | 2019-03-01 | 车顺杰 | A kind of production method of metal slide fastener tooth |
| CN111347047A (en) * | 2018-12-24 | 2020-06-30 | 梅科股份公司 | Method for manufacturing decorative article |
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2012
- 2012-11-12 CN CN201210464006.5A patent/CN103801694A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104028764A (en) * | 2014-05-22 | 2014-09-10 | 华南理工大学 | Method for preparing multi-layer composite stainless steel based on gel-casting technology |
| CN104028764B (en) * | 2014-05-22 | 2016-01-20 | 华南理工大学 | The stainless method of MULTILAYER COMPOSITE is prepared based on Gelcasting Technique |
| CN107571018A (en) * | 2016-07-05 | 2018-01-12 | 佛山市南海中宇渔具有限公司 | Stainless steel parts processing method and mould |
| CN107321992A (en) * | 2017-05-23 | 2017-11-07 | 东莞市华航新马金属有限公司 | The powder metallurgy molding production technology of metal slide fastener tooth |
| CN109396445A (en) * | 2017-08-15 | 2019-03-01 | 车顺杰 | A kind of production method of metal slide fastener tooth |
| CN111347047A (en) * | 2018-12-24 | 2020-06-30 | 梅科股份公司 | Method for manufacturing decorative article |
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Application publication date: 20140521 |