CN103790318A - Manufacturing method for stainless steel film-coated plate - Google Patents
Manufacturing method for stainless steel film-coated plate Download PDFInfo
- Publication number
- CN103790318A CN103790318A CN201210444881.7A CN201210444881A CN103790318A CN 103790318 A CN103790318 A CN 103790318A CN 201210444881 A CN201210444881 A CN 201210444881A CN 103790318 A CN103790318 A CN 103790318A
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- stainless steel
- steel materials
- overlay film
- film
- plate face
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- 229910001220 stainless steel Inorganic materials 0.000 title claims abstract description 66
- 239000010935 stainless steel Substances 0.000 title claims abstract description 66
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 81
- 239000011248 coating agent Substances 0.000 claims abstract description 35
- 238000000576 coating method Methods 0.000 claims abstract description 35
- 239000000853 adhesive Substances 0.000 claims abstract description 32
- 230000001070 adhesive Effects 0.000 claims abstract description 32
- 238000001035 drying Methods 0.000 claims abstract description 27
- 238000007731 hot pressing Methods 0.000 claims abstract description 16
- 239000003795 chemical substances by application Substances 0.000 claims description 28
- 239000011127 biaxially oriented polypropylene Substances 0.000 claims description 14
- 238000004945 emulsification Methods 0.000 claims description 12
- 238000004140 cleaning Methods 0.000 claims description 8
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 125000004805 propylene group Chemical class [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 claims description 5
- 238000005260 corrosion Methods 0.000 abstract description 12
- 230000000694 effects Effects 0.000 abstract description 10
- 239000004566 building material Substances 0.000 abstract description 5
- 238000009413 insulation Methods 0.000 abstract description 4
- 230000002265 prevention Effects 0.000 abstract description 3
- 238000004079 fireproofing Methods 0.000 abstract 2
- 238000010521 absorption reaction Methods 0.000 abstract 1
- 239000007888 film coating Substances 0.000 abstract 1
- 238000009501 film coating Methods 0.000 abstract 1
- 230000031700 light absorption Effects 0.000 abstract 1
- 239000003595 mist Substances 0.000 description 6
- 235000006508 Nelumbo nucifera Nutrition 0.000 description 2
- 240000002853 Nelumbo nucifera Species 0.000 description 2
- 235000006510 Nelumbo pentapetala Nutrition 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 230000002209 hydrophobic Effects 0.000 description 1
- 239000002649 leather substitute Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 230000001681 protective Effects 0.000 description 1
- 238000004642 transportation engineering Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Abstract
The invention relates to a manufacturing method for a building plate which is corrosion-resistant, weather-resistant, prevents dews from dripping and has a certain heat-insulation property, in particular to a manufacturing method for a stainless steel film-coated plate. The manufacturing method comprises the following steps of selection of materials, pretreatment on plate surfaces, drying treatment, coating of adhesives, film coating, drying, hot pressing, examining and storing. A product obtained by using the method has high fireproofing, passes B-1-class authentication on fireproof grades of national building materials after being detected, is completely environment-friendly and pollution-free, also passes environmental protection authentication, and has the advantages of long service life, environmental protection, fireproofing, dewing prevention, corrosion resistance, sound absorption, light absorption, heat insulation, high transparency, high glossiness, low haze, excellent ultraviolet ray barrier performance, laser anti-fake performance and high bright decorating effect.
Description
Technical field
The present invention relates under a kind of corrosion-resistant, against weather, Antidewing water droplet, have a manufacture method of the building board of certain heat-insulating property, especially a kind of manufacture method of stainless steel coated sheet material.
Background technology
In modern architecture and decoration, in a lot of situations, can use the metal level of some stickup lining materials, such as metal sheet sticking glass fiber or foamed plastic pasting, the advantage of this class material is elegant in appearance, waterproof, easy to use, be widely applied to now in the large-area building such as factory building, office block and decoration.But also existent defect of above-mentioned conventional bi-material: be first that bonding intensity is not high, generally use about half a year, coming off to a certain degree all can appear in the lining material on surface; Next is the unnecessary lining bed material that this class material produces in process of production, can not recycle.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, a kind of manufacture method of stainless steel coated sheet material is provided, and the stainless steel coated sheet material that the method obtains has low, the excellent ultraviolet isolating performance of long service life, environmental protection, fire prevention, anti-condensation, corrosion-resistant, sound-absorbing, extinction, insulation, the high grade of transparency, high gloss, mist degree, radium-shine laser anti-counterfeit performance, beautiful decorative effect.
According to technical scheme provided by the invention, a kind of manufacture method of stainless steel coated sheet material comprises the steps:
(1), material selection: material selection thickness is the stainless steel materials that 0.12～1.5mm, width are 600～1500mm;
(2), plate face pretreatment: by clean plate face, enter surfacing board without the stainless steel materials that is coated with oil processing, stainless steel materials is applied to pretreatment with plate face inorganic agent FD90 passivator, the one side coating speed of plate face inorganic agent is: 10～20m/min, the one side coated weight of plate face inorganic agent is: 0.6～1.0g/m
2, when coating, plate face inorganic agent temperature is 14～20 ℃;
(3), drying and processing: the stainless steel materials after coated board face inorganic agent enters baking oven and carries out drying and processing, and oven temperature is: 60～70 ℃, drying time is 5～12 seconds;
(4), bonding adhesive coating: the stainless steel materials after the pretreatment of plate face is dried enters bonding adhesive coating program, single poly-water-soluble synthetic emulsification sol of type (propylene class) is coated on stainless steel materials after pretreatment, the coating speed of single poly-water-soluble synthetic emulsification sol of type is: 10～20m/min, one side coating weight is: 80～90g/m
2, the temperature of single poly-water-soluble synthetic emulsification sol of type is: 16～26 ℃;
(5), overlay film: the stainless steel materials after bonding adhesive coating enters overlay film program overlay film, the film of selecting when overlay film is Biaxially oriented polypropylene (BOPP) film, the thickness of Biaxially oriented polypropylene (BOPP) film is 20～30u m, the voltage of overlay film machinery is 8～16KV, the electric current of overlay film machinery is 30～40MA, speed is 10～22m/min, and overlay film amount is 10～18g/m
2;
(6), drying program: the stainless steel materials after overlay film enters drying stove and carries out drying program, bonding adhesive is dried, allow film be combined as a whole by bonding adhesive and stainless steel materials, kiln temperatures is 110～150 ℃, and drying time is: 3.5～4.5min;
(7), hot pressing: the overlay film on stainless steel materials surface is carried out to hot-pressing processing by a pair of active rubber roll of hot-press arrangement, passive steel rider, reach the combined strength bination of stainless steel coated sheet material, hot pressing speed is: 10～20m/min, and pressure is: 2.6MPa～3.6MPa;
(8), check warehouse-in: after hot pressing program, stainless steel coated sheet material is checked passed examination product warehouse-in according to standard.
The invention has the beneficial effects as follows: because corrosion resistant plate surface is covered with Biaxially oriented polypropylene (BOPP) film, therefore, stainless steel coated sheet material has low, the excellent ultraviolet isolating of long service life, environmental protection, fire prevention, anti-condensation, corrosion-resistant, sound-absorbing, extinction, insulation, the high grade of transparency, high gloss, mist degree, radium-shine laser anti-counterfeit performance, beautiful decorative effect.Compared with prior art, tool of the present invention have the following advantages, economic effect:
1) Corrosion Protection is strong, good corrosion resistance.Biaxially oriented polypropylene (BOPP) film has played the protective effect that one deck covers, and also can not affect its normal decay resistance even if coating surface scratches, and makes product effectively antirust, and extend approximately 3～5 times than zinc-plated coil of strip application life.
2) there is good clod wash deep-draw processing forming.Replace traditional wooden construction with steel plate, sturdy and durable, lightweight, convenient transportation, can efficiently construct, energy conservation.
3) beautiful ornamental and wider Application Range.Be applicable to cover Biaxially oriented polypropylene (BOPP) film of shades of colour, multiple colored shape, can reach the decorative effect of artificial leather, parian, wood-imitated products.
4) unique superpower hydrophobic self-cleaning function of nanostructured Biaxially oriented polypropylene (BOPP) film natural imitation circle lotus leaf, the globule is on film surface just like dropping on landing rapidly on lotus leaf, and film surface keeps clean.
5) smooth film surface dirt and spot are difficult to adhere to, and film surface is very easily clean.
6) there is superpower anti-ultraviolet function.
7) radium-shine laser antiforge function.
Method products obtained therefrom of the present invention has good fire line, after testing, has passed through the authentication of national building materials fire-protection rating B-1 level, environmental protection completely, pollution-free, also pass through environmental certification, there is long service life, corrosion-resistant, transparency good, mist degree is low, the decorative effect that glossiness is high, beautiful.
The specific embodiment:
Below in conjunction with specific embodiment, the invention will be further described.
Embodiment 1
The manufacture method of a kind of stainless steel coated sheet material of the present invention comprises the steps:
(1), material selection: material selection thickness is the stainless steel materials that 0.12mm, width are 1500mm;
(2), plate face pretreatment: by clean plate face, be that stainless steel materials that 0.12mm, width are 1500mm enters surfacing board and carries out the plate face pretreatment of coated board face inorganic agent without the thickness that is coated with oil processing, the plate face inorganic agent applying is the FD90 passivator that ippon company produces, the one side coating speed of plate face inorganic agent is: 10m/min, the one side coated weight of plate face inorganic agent is: 1.0g/m
2, when coating, plate face inorganic agent temperature is 14 ℃;
(3), drying and processing: the stainless steel materials after coated board face inorganic agent enters baking oven and carries out drying and processing, and oven temperature is: 60 ℃, drying time is 12 seconds;
(4), bonding adhesive coating: the stainless steel materials after the pretreatment of plate face is dried enters bonding adhesive coating program, when bonding adhesive coating, select the single poly-water-soluble synthetic emulsification sol of type (propylene class) bonding adhesive, coating speed is: 10m/min, one side coating weight is: 90g/m
2, the temperature of single poly-water-soluble synthetic emulsification sol of type is: 16 ℃;
(5), overlay film: the stainless steel materials after bonding adhesive coating enters overlay film program overlay film, the film of selecting when overlay film is Biaxially oriented polypropylene (BOPP) film, the thickness of Biaxially oriented polypropylene (BOPP) film is 20um, the voltage of overlay film machinery is 8KV, the electric current of overlay film machinery is 30MA, speed is 10m/min, and overlay film amount is 18g/m
2;
(6), drying program: the stainless steel materials after overlay film enters drying stove and carries out drying program, and bonding adhesive is dried, and allows film be combined as a whole by bonding adhesive and stainless steel materials, and kiln temperatures is 110 ℃, and drying time is: 4.5min;
(7), hot pressing: by a pair of active rubber roll of hot-press arrangement, passive steel rider, the overlay film on stainless steel materials surface is carried out to hot-pressing processing, reach the combined strength bination of stainless steel coated sheet material, hot pressing speed is: 10m/min, pressure is: 3.6MPa;
(8), check warehouse-in: after hot pressing program, stainless steel coated sheet material is checked passed examination product warehouse-in according to standard.
The product that the present embodiment obtains has good fire line, after testing, has passed through the authentication of national building materials fire-protection rating B-1 level, environmental protection completely, pollution-free, also pass through environmental certification, there is long service life, corrosion-resistant, transparency good, mist degree is low, the decorative effect that glossiness is high, beautiful.
Embodiment 2
The manufacture method of a kind of stainless steel coated sheet material of the present invention comprises the steps:
(1), material selection: material selection thickness is the stainless steel materials that 1.5mm, width are 600mm;
(2), plate face pretreatment: by clean plate face, be that stainless steel materials that 1.5mm, width are 600mm enters surfacing board and carries out the plate face pretreatment of coated board face inorganic agent without the thickness that is coated with oil processing, the plate face inorganic agent applying is the FD90 passivator that ippon company produces, the one side coating speed of plate face inorganic agent is: 20m/min, the one side coated weight of plate face inorganic agent is: 0.6g/m
2, when coating, plate face inorganic agent temperature is 20 ℃;
(3), drying and processing: the stainless steel materials after coated board face inorganic agent enters baking oven and carries out drying and processing, and oven temperature is: 70 ℃, drying time is 5 seconds;
(4), bonding adhesive coating: the stainless steel materials after the pretreatment of plate face is dried enters bonding adhesive coating program, when bonding adhesive coating, select the single poly-water-soluble synthetic emulsification sol of type (propylene class) bonding adhesive, coating speed is: 20m/min, one side coating weight is: 80g/m
2, the temperature of single poly-water-soluble synthetic emulsification sol of type is: 26 ℃;
(5), overlay film: the stainless steel materials after bonding adhesive coating enters overlay film program overlay film, the film of selecting when overlay film is Biaxially oriented polypropylene (BOPP) film, the thickness of Biaxially oriented polypropylene (BOPP) film is 30um, the voltage of overlay film machinery is 16KV, the electric current of overlay film machinery is 40MA, speed is 22m/min, and overlay film amount is 10g/m
2;
(6), drying program: the stainless steel materials after overlay film enters drying stove and carries out drying program, and bonding adhesive is dried, and allows film be combined as a whole by bonding adhesive and stainless steel materials, and kiln temperatures is 150 ℃, and drying time is: 3.5min;
(7), hot pressing: by a pair of active rubber roll of hot-press arrangement, passive steel rider, the overlay film on stainless steel materials surface is carried out to hot-pressing processing, reach the combined strength bination of stainless steel coated sheet material, hot pressing speed is: 20m/min, pressure is: 2.6MPa;
(8), check warehouse-in: after hot pressing program, stainless steel coated sheet material is checked passed examination product warehouse-in according to standard.
The product that the present embodiment obtains has good fire line, after testing, has passed through the authentication of national building materials fire-protection rating B-1 level, environmental protection completely, pollution-free, also pass through environmental certification, there is long service life, corrosion-resistant, transparency good, mist degree is low, the decorative effect that glossiness is high, beautiful.
Embodiment 3
The manufacture method of a kind of stainless steel coated sheet material of the present invention comprises the steps:
(1), material selection: material selection thickness is the stainless steel materials that 0.7mm, width are 1000mm;
(2), plate face pretreatment: by clean plate face, be that stainless steel materials that 0.7mm, width are 1000mm enters surfacing board and carries out the plate face pretreatment of coated board face inorganic agent without the thickness that is coated with oil processing, the plate face inorganic agent applying is the FD90 passivator that ippon company produces, the one side coating speed of plate face inorganic agent is: 15m/min, the one side coated weight of plate face inorganic agent is: 0.8g/m
2, when coating, plate face inorganic agent temperature is 17 ℃;
(3), drying and processing: the stainless steel materials after coated board face inorganic agent enters baking oven and carries out drying and processing, and oven temperature is: 65 ℃, drying time is 10 seconds;
(4), bonding adhesive coating: the stainless steel materials after the pretreatment of plate face is dried enters bonding adhesive coating program, when bonding adhesive coating, select the single poly-water-soluble synthetic emulsification sol of type (propylene class) bonding adhesive, coating speed is: 15m/min, one side coating weight is: 85g/m
2, the temperature of single poly-water-soluble synthetic emulsification sol of type is: 21 ℃;
(5), overlay film: the stainless steel materials after bonding adhesive coating enters overlay film program overlay film, the film of selecting when overlay film is Biaxially oriented polypropylene (BOPP) film, the thickness of Biaxially oriented polypropylene (BOPP) film is 25um, the voltage of overlay film machinery is 12KV, the electric current of overlay film machinery is 35MA, speed is 22m/min, and overlay film amount is 16g/m
2;
(6), drying program: the stainless steel materials after overlay film enters drying stove and carries out drying program, and bonding adhesive is dried, and allows film be combined as a whole by bonding adhesive and stainless steel materials, and kiln temperatures is 130 ℃, and drying time is: 4.0min;
(7), hot pressing: by a pair of active rubber roll of hot-press arrangement, passive steel rider, the overlay film on stainless steel materials surface is carried out to hot-pressing processing, reach the combined strength bination of stainless steel coated sheet material, hot pressing speed is: 15m/min, pressure is: 3.1MPa;
(8), check warehouse-in: after hot pressing program, stainless steel coated sheet material is checked passed examination product warehouse-in according to standard.
The product that the present embodiment obtains has good fire line, after testing, has passed through the authentication of national building materials fire-protection rating B-1 level, environmental protection completely, pollution-free, also pass through environmental certification, there is long service life, corrosion-resistant, transparency good, mist degree is low, the decorative effect that glossiness is high, beautiful.
Claims (1)
1. the manufacture method of a stainless steel coated sheet material comprises the steps:
(1), material selection: material selection thickness is the stainless steel materials that 0.12～1.5mm, width are 600～1500mm;
(2), plate face pretreatment: by clean plate face, enter surfacing board without the stainless steel materials that is coated with oil processing, stainless steel materials is applied to pretreatment with plate face inorganic agent FD90 passivator, the one side coating speed of plate face inorganic agent is: 10～20m/min, the one side coated weight of plate face inorganic agent is: 0.6～1.0g/m
2, when coating, plate face inorganic agent temperature is 14～20 ℃;
(3), drying and processing: the stainless steel materials after coated board face inorganic agent enters baking oven and carries out drying and processing, and oven temperature is: 60～70 ℃, drying time is 5～12 seconds;
(4), bonding adhesive coating: the stainless steel materials after the pretreatment of plate face is dried enters bonding adhesive coating program, single poly-water-soluble synthetic emulsification sol of type (propylene class) is coated on stainless steel materials after pretreatment, the coating speed of single poly-water-soluble synthetic emulsification sol of type is: 10～20m/min, one side coating weight is: 80～90g/m
2, the temperature of single poly-water-soluble synthetic emulsification sol of type is: 16～26 ℃;
(5), overlay film: the stainless steel materials after bonding adhesive coating enters overlay film program overlay film, the film of selecting when overlay film is Biaxially oriented polypropylene (BOPP) film, the thickness of Biaxially oriented polypropylene (BOPP) film is 20～30um, the voltage of overlay film machinery is 8～16KV, the electric current of overlay film machinery is 30～40MA, speed is 10～22m/min, and overlay film amount is 10～18g/m
2;
(6), drying program: the stainless steel materials after overlay film enters drying stove and carries out drying program, bonding adhesive is dried, allow film be combined as a whole by bonding adhesive and stainless steel materials, kiln temperatures is 110～150 ℃, and drying time is: 3.5～4.5min;
(7), hot pressing: the overlay film on stainless steel materials surface is carried out to hot-pressing processing by a pair of active rubber roll of hot-press arrangement, passive steel rider, reach the combined strength bination of stainless steel coated sheet material, hot pressing speed is: 10～20m/min, and pressure is: 2.6MPa～3.6MPa;
(8), check warehouse-in: after hot pressing program, stainless steel coated sheet material is checked passed examination product warehouse-in according to standard.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210444881.7A CN103790318A (en) | 2012-10-31 | 2012-10-31 | Manufacturing method for stainless steel film-coated plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210444881.7A CN103790318A (en) | 2012-10-31 | 2012-10-31 | Manufacturing method for stainless steel film-coated plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103790318A true CN103790318A (en) | 2014-05-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210444881.7A Pending CN103790318A (en) | 2012-10-31 | 2012-10-31 | Manufacturing method for stainless steel film-coated plate |
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| Country | Link |
|---|---|
| CN (1) | CN103790318A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104339814A (en) * | 2014-10-10 | 2015-02-11 | 苏州新协力环保科技有限公司 | Method for pre-processing stainless steel template |
| CN110027341A (en) * | 2019-05-20 | 2019-07-19 | 安徽省三环康乐包装材料有限公司 | A kind of film covering method of sterile paper box ground paper |
| CN110328957A (en) * | 2019-06-10 | 2019-10-15 | 江苏华美特金属科技有限公司 | A kind of production method preparing fire prevention stainless steel clad plate |
-
2012
- 2012-10-31 CN CN201210444881.7A patent/CN103790318A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104339814A (en) * | 2014-10-10 | 2015-02-11 | 苏州新协力环保科技有限公司 | Method for pre-processing stainless steel template |
| CN110027341A (en) * | 2019-05-20 | 2019-07-19 | 安徽省三环康乐包装材料有限公司 | A kind of film covering method of sterile paper box ground paper |
| CN110328957A (en) * | 2019-06-10 | 2019-10-15 | 江苏华美特金属科技有限公司 | A kind of production method preparing fire prevention stainless steel clad plate |
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Application publication date: 20140514 |