CN103786766A - Automobile body part transfer trolley - Google Patents
Automobile body part transfer trolley Download PDFInfo
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- CN103786766A CN103786766A CN201410018280.9A CN201410018280A CN103786766A CN 103786766 A CN103786766 A CN 103786766A CN 201410018280 A CN201410018280 A CN 201410018280A CN 103786766 A CN103786766 A CN 103786766A
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- automobile body
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Abstract
Description
技术领域technical field
本发明涉及汽车焊接生产线车身零部件输送装置领域,尤其涉及一种汽车车身零部件转运小车。The invention relates to the field of conveying devices for car body parts in an automobile welding production line, in particular to a transfer car for car body parts.
背景技术Background technique
在汽车白车身生产领域,许多主机厂需要将汽车车身零部件如侧围总成件或其它类似零部件通过输送线从焊接生产线输送至主线,实施其分总成与地板总成的焊接。在侧围总成件或其它类似零部件转运至输送线时,传统的方法是工人将其从焊接线暂存料架上抬至输送线上。这种常规的转运方式劳动强度大,一个总成件一次转运至少需要两个工人,耗费人力多,有时因人工用力不均还会导致零件变形,影响产品的质量。In the field of automobile body-in-white production, many OEMs need to transport automobile body parts such as side panel assemblies or other similar parts from the welding production line to the main line through the conveyor line, and implement welding of sub-assemblies and floor assemblies. When the side wall assembly or other similar parts are transferred to the conveyor line, the traditional method is that workers lift them from the welding line temporary storage rack to the conveyor line. This conventional transfer method is labor-intensive. At least two workers are required for one assembly to be transferred, which consumes a lot of manpower. Sometimes the parts are deformed due to uneven labor force, which affects the quality of the product.
发明内容Contents of the invention
本发明的目的在于提供一种汽车车身零部件转运小车,操作简单,稳定可靠地实现汽车车身零部件的转运,有效防止零件变形,降低劳动强度,缩减人力成本。The object of the present invention is to provide a transfer trolley for automobile body parts, which is easy to operate, realizes the transfer of automobile body parts stably and reliably, effectively prevents deformation of parts, reduces labor intensity, and reduces labor costs.
为达此目的,本发明采用以下技术方案:For reaching this purpose, the present invention adopts following technical scheme:
本发明提供了一种汽车车身零部件转运小车,包括支撑框架、设置在所述支撑框架底部的平衡器、分别与所述支撑框架滑动连接的产品托架和扶手;The invention provides a car body parts transfer trolley, comprising a support frame, a balancer arranged at the bottom of the support frame, product brackets and handrails respectively slidingly connected to the support frame;
所述产品托架上安装有连接支座;A connection support is installed on the product bracket;
钢丝绳通过动定滑轮组分别与所述扶手和所述连接支座连接;The steel wire rope is respectively connected with the handrail and the connecting support through a movable and fixed pulley block;
所述动定滑轮组包括动滑轮和定滑轮;The movable and fixed pulley block includes a movable pulley and a fixed pulley;
所述动滑轮安装在所述连接支座上;The movable pulley is installed on the connecting support;
所述定滑轮安装在设置于所述支撑框架底部的固定支座上;The fixed pulley is installed on a fixed support arranged at the bottom of the support frame;
钢丝绳依次通过至少两个定滑轮分别与所述平衡器和所述连接支座连接。The steel wire ropes are respectively connected to the balancer and the connecting support through at least two fixed pulleys in turn.
作为本发明的优选方案,还包括导轨组和滑块组;As a preferred solution of the present invention, it also includes a guide rail set and a slider set;
所述导轨组包括设置在所述支撑框架的外框架上的第一导轨组和设置在所述支撑框架的内框架上的第二导轨组;The set of guide rails includes a first set of guide rails arranged on the outer frame of the support frame and a second set of guide rails arranged on the inner frame of the support frame;
所述滑块组包括与所述产品托架连接的第一滑块组和与所述扶手连接的第二滑块组;The slider group includes a first slider group connected to the product bracket and a second slider group connected to the armrest;
所述第一滑块组可上下滑行地设置于所述第一导轨组上;The first slider group is arranged on the first guide rail group so as to slide up and down;
所述第二滑块组可上下滑行地设置于所述第二导轨组上。The second slider set is arranged on the second guide rail set to slide up and down.
作为本发明的优选方案,所述固定支座呈L型支架结构;As a preferred solution of the present invention, the fixed support has an L-shaped bracket structure;
所述L型支架结构的第一侧边通过螺栓与所述产品托架连接,其第二侧边通过销轴与所述动滑轮连接。The first side of the L-shaped support structure is connected to the product bracket through bolts, and the second side is connected to the movable pulley through a pin shaft.
作为本发明的优选方案,所述L型支架结构的第二侧边的底端设置有防止所述扶手与所述L型支架结构之间发生硬性碰撞的限位件。As a preferred solution of the present invention, the bottom end of the second side of the L-shaped bracket structure is provided with a limiting member for preventing hard collision between the armrest and the L-shaped bracket structure.
作为本发明的优选方案,所述产品托架包括水平支撑臂和与所述水平支撑臂垂直连接的竖直支撑臂;As a preferred solution of the present invention, the product carrier includes a horizontal support arm and a vertical support arm vertically connected to the horizontal support arm;
所述水平支撑臂与所述竖直支撑臂之间设置有斜加强臂;An oblique reinforcing arm is arranged between the horizontal support arm and the vertical support arm;
所述水平支撑臂上设置有托块,所述托块上开设有防止产品滑落的U型凹槽。The horizontal support arm is provided with a bracket, and the bracket is provided with a U-shaped groove to prevent the product from slipping.
作为本发明的优选方案,所述定滑轮安装在所述支撑框架顶部的外框架上,其数量为2个。As a preferred solution of the present invention, the fixed pulleys are installed on the outer frame at the top of the supporting frame, and the number thereof is two.
作为本发明的优选方案,所述支撑框架的底部设置有U型底座架,所述U型底座架的底部设置有两个定向滚轮和两个万向滚轮。As a preferred solution of the present invention, the bottom of the support frame is provided with a U-shaped base frame, and the bottom of the U-shaped base frame is provided with two directional rollers and two universal rollers.
作为本发明的优选方案,所述限位件采用优力胶或TPU材料制成。As a preferred solution of the present invention, the limiting member is made of unglued or TPU material.
本发明的有益效果为:The beneficial effects of the present invention are:
本发明提供了一种汽车车身零部件转运小车,主要依靠平衡器克服零件自重以及定、动滑轮组省力的原理,实现了汽车车身零部件如汽车侧围总成件的搬运,本发明不仅结构简单,操作方便灵活,有效避免了零件变形,而且占用空间小,降低了工人的劳动强度,缩减了人力成本。The invention provides a transfer trolley for automobile body parts, which mainly relies on the balancer to overcome the self-weight of the parts and the labor-saving principle of the fixed and movable pulleys, and realizes the handling of automobile body parts such as automobile side wall assemblies. The invention not only has a simple structure , The operation is convenient and flexible, effectively avoiding the deformation of parts, and occupying a small space, reducing the labor intensity of workers and reducing labor costs.
附图说明Description of drawings
图1是本发明实施方式提供的汽车车身零部件转运小车的结构示意图;Fig. 1 is the structural representation of the automobile body parts transfer dolly provided by the embodiment of the present invention;
图2是图1的后视图;Fig. 2 is the back view of Fig. 1;
图3是本发明实施方式提供的汽车车身零部件转运小车的使用状态示意图。Fig. 3 is a schematic diagram of the use state of the car body parts transfer trolley provided by the embodiment of the present invention.
其中:in:
1、支撑框架;2、平衡器;3、产品托架;4、扶手;5、钢丝绳;6、钢丝绳;7、连接支座;8、动定滑轮组;9、定滑轮;10、第一导轨组;11、第二导轨组;12、第一滑块组;13、第二滑块组;14、限位件;15、U型凹槽;16、定向脚轮;17、万向脚轮;1. Support frame; 2. Balancer; 3. Product bracket; 4. Handrail; 5. Steel wire rope; 6. Steel wire rope; 7. Connecting support; 11. The second guide rail group; 12. The first slider group; 13. The second slider group; 14. Limiting parts; 15. U-shaped groove; 16. Directional casters; 17. Universal casters;
31、水平支撑臂;32、竖直支撑臂;33、斜加强臂;31. Horizontal support arm; 32. Vertical support arm; 33. Inclined reinforcement arm;
81、动滑轮;82、定滑轮;81, movable pulley; 82, fixed pulley;
311、托块。311, support block.
具体实施方式Detailed ways
下面结合附图并通过具体实施方式进一步说明本发明的技术方案。The technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and through specific embodiments.
如图1至图3所示,本实施方式提供的一种汽车车身零部件转运小车,其包括支撑框架1、设置在支撑框架1底部的平衡器2、分别与支撑框架1滑动连接的产品托架3、扶手4、导轨组和滑块组。As shown in Fig. 1 to Fig. 3, a kind of automobile body parts transfer trolley provided by this embodiment includes a supporting
导轨组包括设置在支撑框架1的外框架上的第一导轨组10和设置在支撑框架1的内框架上的第二导轨组11。滑块组包括与产品托架3连接的第一滑块组12和与扶手4连接的第二滑块组13。第一滑块组12可上下滑行地设置于第一导轨组10上,第二滑块组13可上下滑行地设置于第二导轨组11上。如此,产品托架3可沿第一导轨组10上下滑行运动,扶手4可沿第二导轨组11上下滑行运动。The guide rail set includes a first guide rail set 10 arranged on the outer frame of the
产品托架3上安装有穿设有钢丝绳5和钢丝绳6的连接支座7。钢丝绳5通过动定滑轮组8分别与扶手4和连接支座7连接,本实施方式中,动定滑轮组8包括动滑轮81和定滑轮82,动滑轮81安装在连接支座7上,定滑轮82安装在设置于支撑框架1底部的固定支座上。钢丝绳6依次通过至少两个定滑轮9分别与平衡器2和连接支座7连接,在该实施方式中,定滑轮9安装在支撑框架1的外侧靠顶部位置,其数量为2个。动定滑轮组8和两个定滑轮9的使用,既能够节省人工三分之二的力,又能够改变力的方向,保证扶手4和产品托架3的运动方向一致,操作简单,降低了劳动强度。The
具体的,钢丝绳5的一端与扶手4连接,其另一端依次绕过动滑轮81和定滑轮82与连接支座7的底端连接。钢丝绳6的一端与平衡器2连接,其另一端依次绕过两个定滑轮9变向后与连接支座7的顶端连接。在使用该汽车车身零部件转运小车时,调整平衡器2的拉力,使其略大于产品托架3与车身零部件的重力之和,车身零部件放置在产品托架3上时保持被托起的状态,节省了人力托起。Specifically, one end of the
连接支座7呈L型支架结构,L型支架结构的第一侧边通过螺栓与产品托架3连接,其第二侧边通过销轴与动滑轮81连接。L型支架结构的第二侧边的底端设置有限位件14,优选的,限位件14采用优力胶或TPU材料制成,从而防止扶手4与L型支架结构之间发生硬性碰撞,具有缓冲作用。The connecting support 7 is an L-shaped bracket structure, the first side of the L-shaped bracket structure is connected with the
支撑框架1的底部设置有U型底座架,U型底座架的底部设置有两个定向滚轮16和两个万向滚轮17,既方便又省力地滑行,实现车身零部件的输送转运。产品托架3包括水平支撑臂31和与水平支撑臂31垂直连接的竖直支撑臂32,水平支撑臂31与竖直支撑臂32之间设置有斜加强臂33,用于增加水平支撑臂31和竖直支撑臂32的强度,提高重负载的支撑作用。The bottom of the
水平支撑臂31上设置有托块311,托快311采用尼龙制作,托块311上开设有U型凹槽15,该U型凹槽15可以防止车身零部件滑落,能够将车身零部件稳固地输送至主线,有效避免了车身零部件的变形,提高了产品质量。The
实际操作过程中,向下按压扶手4,产品托架3随之向下运动,到指定位置后缓慢松手,产品托架3将车身零部件托起,实现取件。车身零部件转运至指定位置后,再向下按压扶手4即可卸件。产品托架3的运动方向与扶手4的运动方向一致,操作符合常规,方便顺手。During the actual operation, press down on the armrest 4, and the
本发明依靠平衡器克服零件自重以及定、动滑轮组省力的原理,实现了汽车车身零部件的搬运,结构简单,操作方便灵活,不仅提高了产品的转运效率,有效避免了零件变形,而且占用空间小,降低了工人的劳动强度,缩减了人力成本。The invention relies on the balancer to overcome the self-weight of the parts and the labor-saving principle of the fixed and movable pulleys, and realizes the handling of automobile body parts. Small, reducing the labor intensity of workers and reducing labor costs.
以上结合具体实施方式描述了本发明的技术原理。这些描述只是为了解释本发明的原理,而不能以任何方式解释为对本发明保护范围的限制。基于此处的解释,本领域的技术人员不需要付出创造性的劳动即可联想到本发明的其它具体实施方式,这些方式都将落入本发明的保护范围内。The technical principle of the present invention has been described above in conjunction with the specific embodiments. These descriptions are only for explaining the principles of the present invention, and cannot be construed as limiting the protection scope of the present invention in any way. Based on the explanations herein, those skilled in the art can think of other specific implementation modes of the present invention without creative work, and these modes will all fall within the protection scope of the present invention.
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104401374A (en) * | 2014-11-25 | 2015-03-11 | 奇瑞汽车股份有限公司 | Storage and transfer trolley for automobile sliding column assemblies |
| CN104527753A (en) * | 2014-11-28 | 2015-04-22 | 华晨汽车集团控股有限公司 | Automobile sliding door tool trolley suitable for sub-assembly line mixed production |
| CN106394641A (en) * | 2016-11-30 | 2017-02-15 | 大理远东传动机械有限公司 | Cart type suspension frame for transmission shafts and automobile production equipment |
| CN107877046A (en) * | 2017-11-15 | 2018-04-06 | 上海鑫燕隆汽车装备制造有限公司 | White body welding production line manually dolly |
| CN113911551A (en) * | 2021-09-29 | 2022-01-11 | 岚图汽车科技有限公司 | Frock is transported to sliding door motorcycle type side wall planking |
| CN115556812A (en) * | 2022-08-18 | 2023-01-03 | 四川成焊宝玛焊接装备工程有限公司 | Manual labor-saving transport vehicle |
| CN116691800A (en) * | 2023-07-05 | 2023-09-05 | 武汉德恒汽车装备有限公司 | Front auxiliary frame grabbing equipment |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104401374A (en) * | 2014-11-25 | 2015-03-11 | 奇瑞汽车股份有限公司 | Storage and transfer trolley for automobile sliding column assemblies |
| CN104527753A (en) * | 2014-11-28 | 2015-04-22 | 华晨汽车集团控股有限公司 | Automobile sliding door tool trolley suitable for sub-assembly line mixed production |
| CN106394641A (en) * | 2016-11-30 | 2017-02-15 | 大理远东传动机械有限公司 | Cart type suspension frame for transmission shafts and automobile production equipment |
| CN107877046A (en) * | 2017-11-15 | 2018-04-06 | 上海鑫燕隆汽车装备制造有限公司 | White body welding production line manually dolly |
| CN107877046B (en) * | 2017-11-15 | 2023-11-28 | 上海鑫燕隆汽车装备制造有限公司 | Manual trolley for white car body welding production line |
| CN113911551A (en) * | 2021-09-29 | 2022-01-11 | 岚图汽车科技有限公司 | Frock is transported to sliding door motorcycle type side wall planking |
| CN113911551B (en) * | 2021-09-29 | 2023-02-03 | 岚图汽车科技有限公司 | Frock is transported to sliding door motorcycle type side wall planking |
| CN115556812A (en) * | 2022-08-18 | 2023-01-03 | 四川成焊宝玛焊接装备工程有限公司 | Manual labor-saving transport vehicle |
| CN116691800A (en) * | 2023-07-05 | 2023-09-05 | 武汉德恒汽车装备有限公司 | Front auxiliary frame grabbing equipment |
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Application publication date: 20140514 |