CN103785770A - Automated production equipment and method for connection terminals - Google Patents
Automated production equipment and method for connection terminals Download PDFInfo
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- CN103785770A CN103785770A CN201410020059.7A CN201410020059A CN103785770A CN 103785770 A CN103785770 A CN 103785770A CN 201410020059 A CN201410020059 A CN 201410020059A CN 103785770 A CN103785770 A CN 103785770A
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Abstract
The invention discloses automated production equipment for connection terminals. The automated production equipment comprises a vibrating disk, a punch press and a die, wherein the end, extending outwards, of a linear vibrator of the vibrating disk is provided with an infrared sensor, and one side of one end of the linear vibrator is provided with a pushing device; the die is arranged on the other side of the end of the linear vibrator and comprises an upper die body, a lower die body and a cam indexer; an input shaft of the cam indexer is in linkage with a flywheel shaft of the punch press, the output shaft of the cam indexer penetrates through a die plate of the lower die body and is connected to a rotating disc; the rotating disc is provided with five or more open slots distributed along the periphery of the rotating disc according to the intermittent frequency of the cam indexer; a feed port, a flatting area, a punching area, an edge cutting area, a finished product area and other working areas are sequentially arranged at the positions, corresponding to the open slots, of the die plate of the lower die body, and the feed port is opposite to the pushing device; the upper die body comprises a flatting die, a punching die and an edge cutting die, wherein the flatting die, the punching die and the edge cutting die are sequentially arranged at the positions, corresponding to the flatting area, the punching area and the edge cutting area respectively. The invention further discloses an automated production method for the connection terminals.
Description
Technical field
The present invention relates to be electrically connected accessory technical field, particularly a kind of binding post automated production equipment and automatic production method.
Background technology
Binding post is a kind of accessory product for being electrically connected, and the power line that is generally used for high and low voltage electrical equipment switch connects, and binding post is mainly divided into two parts, and one is flat equipment connection portion, and another is the cable connecting part of tubular.The tubing that binding post typically uses appropriate length is clapped flat through the local punching press of punch press, form flat equipment connection portion on tubing.
In prior art, the production of binding post mainly comprises three process: 1, the local punching press of tubing is clapped flat; 2, rush bolt hole and mint-mark product information; 3, moulding and blanking, wherein, in first operation, main passing through manually to punch press feeding, there is larger potential safety hazard in this feeding style, especially in hot summer, workman's mental fatigue, will be crushed finger by punch press unless you give your whole attention to it, cause pain and the psychological fear on health to workman, and because product profit is low, employee's compensation becomes the added burden of manufacturing enterprise, and then has increased production cost; At present, the three process of producing binding post all needs manual operation, and this just need to employ more workman, and manufacturing enterprise need to pay a large amount of workmans' wage, and this has further improved production cost.
Therefore, how to provide a kind of automatic production method and production equipment thereof, make it in the time producing for binding post, guarantee workman's safety, reduce workman's quantity, reduce production costs, become those skilled in the art's important technological problems urgently to be resolved hurrily.
Summary of the invention
In view of this, the invention provides a kind of binding post automated production equipment and automatic production method, make it in the time producing for binding post to reach, guarantee workman's safety, reduce workman's quantity, the object reducing production costs.
For achieving the above object, the invention provides following technical scheme:
A kind of binding post automated production equipment, comprising:
Vibrating disk, the outward extending end of straight-line oscillation device of described vibrating disk is provided with infrared inductor, and a side of the end of described straight-line oscillation device is provided with pusher;
Punch press;
Mould, be arranged on the opposite side of the end of described straight-line oscillation device, comprise patrix, counterdie and Cam splitter, the power shaft of described Cam splitter and the interlock of the flywheel shaft of described punch press, output shaft is connected to rolling disc through the template of described counterdie, on described rolling disc, be provided with along periphery equally distributed for promoting the open slot of workpiece according to the chopper frequency of described Cam splitter, described open slot is at least provided with five, on the position of the corresponding described open slot of template of described counterdie, be disposed with entrance, clap flat working region, punch work region, trimming working region and finished product district, described entrance is relative with described pusher, described trimming is provided with the edge of a knife for discharging corner material on working region, in described finished product district, be provided with the opening for making the template that penetrates described counterdie that workpiece falls, the template of described counterdie is arranged on the press bench of described punch press, described patrix is connected on the press ram of described punch press, comprises the flat mould of bat, perforating die and edger that the position of the flat working region of corresponding described bat, described punch work region and described trimming working region sets gradually.
Preferably, on described rolling disc, be provided with eight described open slots, the flat mould of described bat comprises the flat mould of first count and the flat mould of second count, corresponding with it, the flat working region of described bat comprises the flat working region of first count, the flat working region of first count, between described trimming working region and described finished product district, be provided with Disengagement zone, between described finished product district and described entrance, be provided with detection zone, in described detection zone, be provided with contact-making switch.
Preferably, the below of the opening in described finished product district is provided with material receiver.
Preferably, described pusher is external cylinder.
A kind of binding post automatic production method, adopts binding post automated production equipment as above to produce, and comprises step:
1) copper pipe after cutting apart is put into described vibrating disk, described infrared inductor is sensing after described copper pipe, the entrance that intermittence described copper pipe is pushed to described mould by described pusher in described punch press work;
2) first described copper pipe enters the flat working region of described bat under the drive of described rolling disc, by flat the punching press bat of described copper pipe middle part, then by described rolling disc, described copper pipe is sent into described punch work region by the flat mould of described bat;
3) rush two bolts hole at the middle part of described copper pipe along the axis of described copper pipe by described perforating die, then send into described trimming working region;
4) by described edger, described copper pipe is divided into two in the middle of two described bolts hole, and according to the actual size trimming of binding post, generate two binding posts, by described rolling disc, described binding post is sent into described finished product district, fall from described opening part.
Preferably, described step 2) specifically comprise:
21) first described copper pipe enters the flat working region of described first count under the drive of described rolling disc, carries out the bat of punching press for the first time flat at the middle part of described copper pipe, completes part and claps flat amount, then sends into the flat working region of described first count by described rolling disc;
22) in the flat working region of described first count, the bat of punching press is for the second time carried out in the middle part of described copper pipe flat, complete the flat amount of remaining bat, then by described rolling disc, described copper pipe is sent into described punch work region.
Preferably, described step 21) in punching press for the first time to clap the flat amount of flat bat be total 50% of flat amount of clapping.
Preferably, described step 4) specifically comprises:
41) by described edger, described copper pipe is divided into two in the middle of two described bolts hole, and according to the actual size trimming of binding post, generates two binding posts, by described rolling disc, described binding post is sent into Disengagement zone;
42) empty step, for making described binding post separate with corner material;
43) by described rolling disc, described binding post is sent into described finished product district, fall from described opening part.
Preferably, after described step 4), also comprise step:
5) described rolling disc is rotated further, if the described contact-making switch in described detection zone is subject to the contact of described binding post or foreign material, described binding post automated production equipment shuts down.
Can find out from technique scheme, a kind of binding post automated production equipment provided by the invention, involving vibrations dish, punch press and mould, wherein, the outward extending end of straight-line oscillation device of vibrating disk is provided with infrared inductor, and a side of the end of straight-line oscillation device is provided with pusher, mould is arranged on the opposite side of the end of straight-line oscillation device, comprise patrix, counterdie and Cam splitter, the power shaft of Cam splitter and the interlock of the flywheel shaft of punch press, output shaft is connected to rolling disc through the template of counterdie, on rolling disc, be provided with along periphery equally distributed for promoting the open slot of workpiece according to the chopper frequency of Cam splitter, open slot is at least provided with five, on the position of the corresponding open slot of template of counterdie, be disposed with entrance, clap flat working region, punch work region, trimming working region and finished product district, entrance is relative with pusher, on trimming working region, be provided with the edge of a knife for discharging corner material, in finished product district, be provided with the opening for making the template that penetrates counterdie that workpiece falls, the template of counterdie is arranged on the press bench of punch press, patrix is connected on the press ram of punch press, comprises the flat mould of bat, perforating die and edger that the position of the flat working region of answering the bid, punch work region and trimming working region is set gradually.
In process of production, the copper pipe of having cut apart is put into vibrating disk, straight-line oscillation device by vibrating disk is delivered to copper pipe outside the entrance of mould, after infrared inductor senses that copper pipe puts in place, the entrance that intermittence copper pipe is pushed to mould by pusher in punch press work, copper pipe passes through successively and claps flat working region under the drive of rolling disc subsequently, punch work region, trimming working region and finished product district, complete bat flat, the operation such as punching and trimming, finally fall from the opening in finished product district, produce by this equipment, only need manually in vibrating disk, to feed intake, remaining operation can complete on a mold by the automation equipment such as vibrating disk and Cam splitter, without manually to punch press feeding and half-finished transhipment, and a workman can operate multiple devices simultaneously, in guaranteeing safety of workers, improve the automaticity that binding post is produced, reduce workman's quantity, greatly reduce production cost, improve production efficiency.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
The structural representation of the binding post automated production equipment that Fig. 1 provides for an embodiment of the present invention;
The structural representation of the binding post automated production equipment that Fig. 2 provides for the another kind of embodiment of the present invention;
The flow chart of the binding post automatic production method that Fig. 3 provides for an embodiment of the present invention;
The flow chart of the binding post automatic production method that Fig. 4 provides for the another kind of embodiment of the present invention;
The flow chart of the binding post automatic production method that Fig. 5 provides for another embodiment of the present invention;
The flow chart of the binding post automatic production method that Fig. 6 provides for another embodiment of the present invention.
The specific embodiment
The invention provides a kind of binding post automated production equipment and automatic production method, make it in the time producing for binding post to reach, guarantee workman's safety, reduce workman's quantity, the object reducing production costs.
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is only the present invention's part embodiment, rather than whole embodiment.Based on the embodiment in the present invention, those of ordinary skills, not making the every other embodiment obtaining under creative work prerequisite, belong to the scope of protection of the invention.
Refer to Fig. 1, the structural representation of the binding post automated production equipment that Fig. 1 provides for an embodiment of the present invention.
The invention provides a kind of binding post automated production equipment, involving vibrations dish 5, punch press and mould.
Wherein, the outward extending end of straight-line oscillation device 4 of vibrating disk 5 is provided with infrared inductor, and a side of the end of straight-line oscillation device 4 is provided with pusher 7, mould is arranged on the opposite side of the end of straight-line oscillation device 4, comprise patrix, counterdie and Cam splitter, the power shaft of Cam splitter and the interlock of the flywheel shaft of punch press, output shaft is connected to rolling disc 1 through the template of counterdie, on rolling disc 1, be provided with along periphery equally distributed for promoting the open slot of workpiece according to the chopper frequency of Cam splitter, open slot is at least provided with five, on the position of the corresponding open slot of template of counterdie, be disposed with entrance 8, clap flat working region 3, punch work region 2, trimming working region 10 and finished product district 9, entrance 8 is relative with pusher 7, on trimming working region 10, be provided with the edge of a knife for discharging corner material, in finished product district 9, be provided with the opening for making the template that penetrates counterdie that workpiece falls, the template of counterdie is arranged on the press bench of punch press, patrix is connected on the press ram of punch press, comprises the flat mould of bat, perforating die and edger that the position of answer the bid flat working region 3, punch work region 2 and trimming working region 10 is set gradually.
Compared with prior art, binding post automated production equipment provided by the invention, in process of production, the copper pipe of having cut apart 6 is put into vibrating disk 5, straight-line oscillation device 4 by vibrating disk 5 is delivered to copper pipe 6 outside the entrance 8 of mould, after infrared inductor senses that copper pipe 6 puts in place, the entrance 8 that intermittence copper pipe 6 is pushed to mould by pusher 7 in punch press work, copper pipe 6 passes through successively and claps flat working region 3 under the drive of rolling disc 1 subsequently, punch work region 2, trimming working region 10 and finished product district 9, complete bat flat, the operation such as punching and trimming, finally fall from the opening in finished product district 9, produce by this equipment, only need manually in vibrating disk 5, to feed intake, remaining operation can complete on a mold by automation equipments such as vibrating disk 5 and Cam splitters, without manually to punch press feeding and half-finished transhipment, and a workman can operate multiple devices simultaneously, in guaranteeing safety of workers, improve the automaticity that binding post is produced, reduce workman's quantity, greatly reduce production cost, improve production efficiency.
Further, for the ease of the automated production of binding post, in the another kind of embodiment of the present invention, refer to Fig. 2, the structural representation of the binding post automated production equipment that Fig. 2 provides for the another kind of embodiment of the present invention, on rolling disc 1, be provided with eight open slots, clap flat mould and comprise the flat mould of first count and the flat mould of second count, corresponding with it, clap flat working region 3 and comprise the flat working region 31 of first count, the flat working region 32 of first count, between trimming working region 10 and finished product district 9, be provided with Disengagement zone 11, between finished product district 9 and entrance 8, be provided with detection zone 12, in detection zone 12, be provided with contact-making switch.Clap flat working region 3 by arranging two, in process of production, the flat operation of bat can be divided into two and complete, the tonnage that reduces required punch press with this, reduces the noise that punch press produces; Between trimming working region 10 and finished product district 9, Disengagement zone 11 is set, can make trimming complete after the binding post of generation there is the sufficient time and separate with corner material, avoid mixed in together, affect the reception of binding post; After process finished product district 9, the foreign material such as binding post or corner material fail to discharge, rolling disc 1 directly brings it to entrance 8 places, cause difficult feed, even causing can not charging, affect the continuous production of binding post, damage machine, therefore, between finished product district 9 and entrance 8, be provided with detection zone 12, in detection zone 12, be provided with contact-making switch, once behind finished product district 9, do not have binding post or the corner material of discharging to touch contact-making switch, binding post automated production equipment will shut down.
For the ease of the reception of binding post, in the embodiment of the present invention, the below of finished product district 9 openings is provided with material receiver.
Pusher 7 can adopt various structures to realize, and in embodiments of the present invention, pusher 7 is external cylinder, and air cylinder structure is simple, and strong adaptability is convenient to workman's operation and safeguards.
An embodiment of the present invention also provides a kind of binding post automatic production method, adopt binding post automated production equipment as above to produce, refer to Fig. 3, the flow chart of the binding post automatic production method that Fig. 3 provides for an embodiment of the present invention, comprises step:
S1: the copper pipe after cutting apart 6 is put into vibrating disk 5, and infrared inductor is sensing after copper pipe 6, the entrance 8 that intermittence copper pipe 6 is pushed to mould by pusher 7 in punch press work;
S2: first copper pipe 6 enters under the drive of rolling disc 1 claps flat working region 3, by clapping flat mould by flat copper pipe 6 middle part punching presses bats, then sends copper pipe 6 into punch work region 2 by rolling disc 1;
S3: rush two bolts hole at the middle part of copper pipe 6 along the axis of copper pipe 6 by perforating die, then send into trimming working region 10;
S4: by edger, copper pipe 6 is divided into two in the middle of two bolts hole, and according to the actual size trimming of binding post, generates two binding posts, by rolling disc 1, binding post is sent into finished product district 9, fall from opening part.
Than existing production method, the binding post automatic production method that an embodiment of the present invention provides, adopt vibrating disk 5 and Cam splitter to replace the work that copper pipe 6 is transported to mould and transports in different operating region of manually carrying out respectively in mould, in a mold, complete all process steps of binding post, except needs are manually to vibrating disk 5 feeds intake, whole process does not need artificial participation, can make a workman operate multiple devices simultaneously, improve the automaticity that binding post is produced, reduce workman's quantity, greatly reduce production cost, improve production efficiency.
In template corresponding to above-mentioned counterdie, be provided with two and clap flat working region 3, in the another kind of embodiment of the present invention, production method is improved, refer to Fig. 4, the flow chart of the binding post automatic production method that Fig. 4 provides for the another kind of embodiment of the present invention, the step S2 in binding post automatic production method specifically comprises:
S21: first copper pipe 6 enters the flat working region 31 of first count under the drive of rolling disc 1, carries out the bat of punching press for the first time flat at the middle part of copper pipe 6, complete part and clap flat amount, then sends into the flat working region 32 of first count by rolling disc 1;
S22: in the flat working region 32 of first count, the bat of punching press is for the second time carried out in the middle part of copper pipe 6 flat, complete the flat amount of remaining bat, then by rolling disc 1, copper pipe 6 is sent into punch work region 2.
Further, in step S21, it is total 50% of flat amount of clapping that the flat amount of flat bat is clapped in punching press for the first time, and the punching press for the second time in step S22 is clapped and completed the flat amount of remaining bat when flat.
In trimming working region 10, complete cut apart and deburring after, directly enter finished product district 9, may cause hypotelorism between binding post and corner material, material receiver is not easy to install, and causes binding post and corner material mixed in together, for fear of the generation of this situation, in another embodiment of the present invention, refer to Fig. 5, the flow chart of the binding post automatic production method that Fig. 5 provides for another embodiment of the present invention, step S4 specifically comprises:
S41: by edger, copper pipe 6 is divided into two in the middle of two bolts hole, and according to the actual size trimming of binding post, generates two binding posts, by rolling disc 1, binding post is sent into Disengagement zone 11;
S42: empty step, for binding post is separated with corner material;
S43: by rolling disc 1, binding post is sent into finished product district 9, fall from opening part.
In another embodiment of the present invention, refer to Fig. 6, the flow chart of the binding post automatic production method that Fig. 6 provides for another embodiment of the present invention, also comprises step after step S4:
S5: rolling disc 1 is rotated further, if the contact-making switch in detection zone 12 is subject to the contact of binding post or foreign material, binding post automated production equipment shuts down.By increasing this operation, there is foreign matter in the template of counterdie time, binding post automated production equipment can stop automatically, contributes to improve the quality of production of binding post, protection production equipment.
In this description, each embodiment adopts the mode of going forward one by one to describe, and what each embodiment stressed is and the difference of other embodiment, between each embodiment identical similar part mutually referring to.
To the above-mentioned explanation of the disclosed embodiments, make professional and technical personnel in the field can realize or use the present invention.To be apparent for those skilled in the art to the multiple modification of these embodiment, General Principle as defined herein can, in the situation that not departing from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (9)
1. a binding post automated production equipment, is characterized in that, comprising:
Vibrating disk (5), the outward extending end of straight-line oscillation device (4) of described vibrating disk (5) is provided with infrared inductor, and a side of the end of described straight-line oscillation device (4) is provided with pusher (7);
Punch press;
Mould, be arranged on the opposite side of the end of described straight-line oscillation device (4), comprise patrix, counterdie and Cam splitter, the power shaft of described Cam splitter and the interlock of the flywheel shaft of described punch press, output shaft is connected to rolling disc (1) through the template of described counterdie, described rolling disc (1) is upper to be provided with along periphery equally distributed for promoting the open slot of workpiece according to the chopper frequency of described Cam splitter, described open slot is at least provided with five, on the position of the corresponding described open slot of template of described counterdie, be disposed with entrance (8), clap flat working region (3), punch work region (2), trimming working region (10) and finished product district (9), described entrance (8) is relative with described pusher (7), on described trimming working region (10), be provided with the edge of a knife for discharging corner material, in described finished product district (9), be provided with the opening for making the template that penetrates described counterdie that workpiece falls, the template of described counterdie is arranged on the press bench of described punch press, described patrix is connected on the press ram of described punch press, comprises the flat mould of bat, perforating die and edger that the position of the flat working region of corresponding described bat (3), described punch work region (2) and described trimming working region (10) sets gradually.
2. binding post automated production equipment according to claim 1, it is characterized in that, on described rolling disc (1), be provided with eight described open slots, the flat mould of described bat comprises the flat mould of first count and the flat mould of second count, corresponding with it, the flat working region of described bat (3) comprises the flat working region of first count (31), the flat working region of first count (32), between described trimming working region (10) and described finished product district (9), be provided with Disengagement zone (11), between described finished product district (9) and described entrance (8), be provided with detection zone (12), described detection zone is provided with contact-making switch in (12).
3. binding post automated production equipment according to claim 1, is characterized in that, the below of the opening in described finished product district (9) is provided with material receiver.
4. binding post automated production equipment according to claim 1, is characterized in that, described pusher (7) is external cylinder.
5. a binding post automatic production method, adopts the binding post automated production equipment as described in claim (2) to produce, and it is characterized in that, comprises step:
1) copper pipe after cutting apart (6) is put into described vibrating disk (5), described infrared inductor is sensing after described copper pipe (6), the entrance (8) that intermittence described copper pipe (6) is pushed to described mould by described pusher (7) in described punch press work;
2) described copper pipe (6) first enters the flat working region of described bat (3) under the drive of described rolling disc (1), by flat the punching press bat of described copper pipe (6) middle part, then by described rolling disc (1), described copper pipe (6) is sent into described punch work region (2) by the flat mould of described bat;
3) rush two bolts hole at the middle part of described copper pipe (6) along the axis of described copper pipe (6) by described perforating die, then send into described trimming working region (10);
4) by described edger, described copper pipe (6) is divided into two in the middle of two described bolts hole, and according to the actual size trimming of binding post, generate two binding posts, by described rolling disc (1), described binding post is sent into described finished product district (9), fall from described opening part.
6. binding post automatic production method according to claim 5, is characterized in that, described step 2) specifically comprise:
21) described copper pipe (6) first enters the flat working region of described first count (31) under the drive of described rolling disc (1), carrying out punching press for the first time at the middle part of described copper pipe (6) claps flat, complete part and clap flat amount, then send into the flat working region of described first count (32) by described rolling disc (1);
22) in the flat working region of described first count (32), the bat of punching press is for the second time carried out in the middle part of described copper pipe (6) flat, complete the flat amount of remaining bat, then by described rolling disc (1), described copper pipe (6) is sent into described punch work region (2).
7. binding post automatic production method according to claim 6, is characterized in that, described step 21) in punching press for the first time to clap the flat amount of flat bat be total 50% of flat amount of clapping.
8. binding post automatic production method according to claim 5, is characterized in that, described step 4) specifically comprises:
41) by described edger, described copper pipe (6) is divided into two in the middle of two described bolts hole, and according to the actual size trimming of binding post, generate two binding posts, by described rolling disc (1), described binding post is sent into Disengagement zone (11);
42) empty step, for making described binding post separate with corner material;
43) by described rolling disc (1), described binding post is sent into described finished product district (9), fall from described opening part.
9. binding post automatic production method according to claim 5, is characterized in that, also comprises step after described step 4):
5) described rolling disc (1) is rotated further, if the described contact-making switch in described detection zone (12) is subject to the contact of described binding post or foreign material, described binding post automated production equipment shuts down.
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