CN103785527B - Ultrasonic rolling washing unit - Google Patents
Ultrasonic rolling washing unit Download PDFInfo
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- CN103785527B CN103785527B CN201410033549.0A CN201410033549A CN103785527B CN 103785527 B CN103785527 B CN 103785527B CN 201410033549 A CN201410033549 A CN 201410033549A CN 103785527 B CN103785527 B CN 103785527B
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Abstract
Thering is provided a kind of ultrasonic rolling washing unit, it comprises 3 material outlet (101), the 2nd worm conveyor (102), the 2nd material outlet (103), the 2nd water outlet (104), oil spilling mouth (105), precipitate and separate device (106), the 2nd material inlet (107), the first material outlet (108), the first worm conveyor (109), water-in (110), ultrasonic vibrating plate combiner (111), the first water outlet (112), the first material inlet (113), 3 material import (114). The ultrasonic rolling washing unit of the present invention is used to achieve the Rapid Cleaning to oily sediment, compared to the ultrasonic rolling washing unit of prior art, work efficiency improves more than 3 times, and oil-sand separation degree exceeds 2 orders of magnitude than the ultrasonic rolling washing unit of prior art.
Description
Technical field
The invention belongs to wash machine field, be specifically related to ultrasonic rolling washing unit, it is applicable to the big oil-containing mud sand clean for the treatment of capacity.
Background technology
A large amount of oil sludge and sand is produced after oilfield process is cleared up the bottom precipitations such as storage tanker, water knockout, slop oil tank, the complicated component of Oilfield Oil-Contained Silt, in oil, mud, sand, the heterogeneous admixture of water, belong to solid waste, how oil sludge and sand is processed and accomplish that harmless discharge is one of difficult problem of facing of many oil fields.
In prior art, disclose only general ultrasonic cleaning device, and openly it is not specially adapted for the cleaning technique of oil-containing mud sand. Such as a kind of ultrasonic cleaning equipment disclosed in Chinese patent application the 94241529.9th, it contains the connection structure of cleaning barrels, rotating shaft and transferring rotational motion and moment of torsion, ultrasonic radiator is contained in the side of cleaning barrels, containing goods basket in cleaning barrels, mesh is contained in goods basket side, a sector hole is had bottom goods basket, rotating shaft runs through the bottom of cleaning barrels, it is inserted in the hole of goods basket, forming running fit with hole, the connection structure of transferring rotational motion and moment of torsion is between rotating shaft and goods basket.
Along with oil-field development continues, the process of Oilfield Oil-Contained Silt there are isolation method, coagulating treatment method, centrifugal separation, coking process method, drying and incinerating method, chemical oxidization method, biological restoration etc. usually both at home and abroad at present. The innoxious process for treating of domestic oil-containing mud sand is also in the research stage, not yet forms ripe treatment process; Abroad the process of oil-containing mud sand is mainly adopted and pave the way, burn, contaminated soil is carried out biological restoration. And these are not that environment causes very big pollution, the cost processed exactly is extremely high.
In order to adapt to the needs of modernization oil-field development, field produces scene needs a kind of quick treatment device that can effectively process oil-containing mud sand, coordinates bioremediation, makes Oilfield Oil-Contained Silt meet the harmless discharge standard-required of national regulation after process.
Summary of the invention
In order to solve the aforementioned problems in the prior, the present invention proposes a kind of ultrasonic rolling washing unit, it may also be useful to this is used for the ultrasonic cleaning tourelle of Oilfield Oil-Contained Silt, it is possible to realize the harmless treatment of Oilfield Oil-Contained Silt. Decreasing pollution, reduces production cost, protection of the environment.
According to the technical scheme of the present invention, described ultrasonic rolling washing unit comprises 3 material outlet the 101, the 2nd worm conveyor 102, the 2nd material outlet 103, the 2nd water outlet 104, oil spilling mouth 105, precipitate and separate device 106, the 2nd material inlet 107, first material outlet 108, first worm conveyor 109, water-in 110, ultrasonic vibrating plate combiner 111, first water outlet 112, first material inlet 113,3 material import 114; Wherein the first worm conveyor 109 is in high, a low ground slant setting and the first worm conveyor 109 closed at both ends, first worm conveyor 109 becomes certain level angle with horizontal plane, first worm conveyor 109 low side is provided with the first material inlet 113, it is provided with the first material outlet 108 the first worm conveyor 109 is high-end, first material outlet 108 opening is to the opening for feed that the 2nd material inlet the 107, two material inlet 107 is precipitate and separate device 106; Precipitate and separate device 106 top is cylindrical tube shape, and precipitate and separate device 106 bottom is reverse taper, and the lower end of reverse taper is the 2nd material outlet 103; Cylindrical tube part at precipitate and separate device 106 is arranged above and below and is provided with oil spilling mouth 105, the 2nd water outlet 104.
Further, the 2nd material outlet 103 is connected with 3 material import 114, and 3 material import 114 is arranged on the 2nd worm conveyor 102 low side, and the high-end of the 2nd worm conveyor 102 is provided with 3 material outlet 101; The material entered from 3 material import 114 is transferred to 3 material outlet 101 via the 2nd worm conveyor 102 helical feed.
Further, the 2nd water outlet 104 is for regulating precipitate and separate device 106 water level, and oil spilling mouth 105 floats on the oil on the water surface for discharging in precipitate and separate device 106.
Again further, being provided with ultrasonic vibrating plate combiner 111 around the simplified outer of the first worm conveyor 109, for the silt containing greasy dirt is separated.
Preferably, ultrasonic vibrating plate combiner 111 is that six groups of ultrasonic vibrating plates and a closed cavity combine, or more groups of ultrasonic vibrating plates and a closed cavity combine.
Preferably, on ultrasonic vibrating plate combiner 111, end plate place is provided with water-in 110, accordingly ultrasonic vibrating plate combiner 111 bottom plate place is provided with the first water outlet 112.
Preferably, detection device is increased at the first material outlet 108 place.
In addition, it may also be useful to the step of this ultrasonic rolling washing unit is: the material of oil-containing mud sand is poured into the first material inlet 113, the first material inlet 113 place being provided with screen cloth, screen cloth can stop that diameter enters more than the macrobead thing of 50mm. Material enter the first worm conveyor 109 after screw shaft rotation drive under the continuous pressing materials of screw-blade make its continuous lifting, when through ultrasonic vibrating plate combiner 111, ultrasonic meeting acts on material so that the particulate matter such as silt particle are separated with greasy dirt. Oil-containing mud sand is 5��10 minutes by the time of ultrasonic vibrating plate combiner, and then oil-containing mud sand is discharged by the first material outlet 108 and dropped into the 2nd material inlet 107, and material directly falls in precipitate and separate device 106 via the 2nd material inlet 107. In precipitate and separate device 106, use more than 40 degrees Celsius and seethe with excitement the water effect under (vaporization) temperature at water, the preferably water of 50 degrees Celsius, greasy dirt in material the is floated to position of taper bucket that particulate matter silt particle on the water surface is then deposited to bottom, greasy dirt can be discharged by oil spilling mouth 105 after liquid level is raised; Particulate matter silt particle can arrive 3 material 114 ingress through the 2nd material outlet 103, not stopping to rotate and all by 3 material, the silt particle of precipitation can be exported 101 discharges through the 2nd worm conveyor 102.
The ultrasonic rolling washing unit of the present invention is used to achieve the Rapid Cleaning to oily sediment, compared to the ultrasonic rolling washing unit of prior art, work efficiency improves more than 3 times, and oil-sand separation degree exceeds 2 orders of magnitude than the ultrasonic rolling washing unit of prior art.
Accompanying drawing explanation
Accompanying drawing 1 is the schematic diagram of the ultrasonic rolling washing unit according to the present invention.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is only a part of embodiment of the present invention, instead of whole embodiments. Based on the embodiment in the present invention, those of ordinary skill in the art, not making other embodiments all obtained under creative work prerequisite, belong to the scope of protection of the invention. Additionally, it should not when protection scope of the present invention being only limited to following concrete structure or parts or concrete parameter.
As shown in Figure 1, the ultrasonic rolling washing unit of the present invention comprises 3 material outlet the 101, the 2nd worm conveyor 102, the 2nd material outlet 103, the 2nd water outlet 104, oil spilling mouth 105, precipitate and separate device 106, the 2nd material inlet 107, first material outlet 108, first worm conveyor 109, water-in 110, ultrasonic vibrating plate combiner 111, first water outlet 112, first material inlet 113,3 material import 114.
First worm conveyor 109 is in high, a low ground slant setting and the first worm conveyor 109 closed at both ends, first worm conveyor 109 becomes certain level angle with horizontal plane (ground), first worm conveyor 109 low side (one end of distance ground relative close) is provided with the first material inlet 113, first worm conveyor 109 high-end (one end that distance ground is relatively high) is provided with the first material outlet 108, first material outlet 108 opening is to the opening for feed that the 2nd material inlet the 107, two material inlet 107 is precipitate and separate device 106; Precipitate and separate device 106 top is the simplified shape of cylinder, and precipitate and separate device 106 bottom is reverse taper (taper bucket), and the lower end of reverse taper is the 2nd material outlet 103; The simplified part of cylinder at precipitate and separate device 106 is arranged above and below and is provided with oil spilling mouth 105, the 2nd water outlet 104. 2nd material outlet 103 is connected with 3 material import 114,3 material import 114 is arranged on the 2nd worm conveyor 102 low side (one end of distance ground relative close), and high-end (one end that distance ground is relatively high) of the 2nd worm conveyor 102 is provided with 3 material outlet 101; The material entered from 3 material import 114 is transferred to 3 material outlet 101 via the 2nd worm conveyor 102 helical feed.
2nd water outlet 104 is for regulating precipitate and separate device 106 water level, and oil spilling mouth 105 floats on the oil on the water surface for discharging in precipitate and separate device 106. Also it is exactly, by the adjustment of the 2nd water outlet 104, water level and the 2nd water outlet 104 of precipitate and separate device 106 inside are maintained an equal level, or the water level making precipitate and separate device 106 inside is positioned on the 2nd water outlet 104 and lower than oil spilling mouth 105, now just can ensure that this precipitate and separate device 106 can normal operation.
Outside the cylinder around the first worm conveyor 109, ultrasonic vibrating plate combiner 111 is installed, for being separated by the silt containing greasy dirt. Ultrasonic vibrating plate combiner 111 is that six groups of ultrasonic vibrating plates and a closed cavity combine, or more groups of ultrasonic vibrating plates and a closed cavity combine. On ultrasonic vibrating plate combiner 111, end plate place is provided with water-in 110, accordingly ultrasonic vibrating plate combiner 111 bottom plate place is provided with the first water outlet 112. Opening while ultrasonic vibrating plate, intaking from water-in 110, from the first water outlet 112 water outlet, automated cycle water inlet ensures that ultrasonic vibrating plate immerses the damage avoiding ultrasonic vibrating plate in a liquid so all the time completely. Ultrasonic vibrating plate can work independently, it is also possible to work in combination.
Concrete workflow is; The material of oil-containing mud sand being poured into the first material inlet 113, the first material inlet 113 place is provided with screen cloth, screen cloth can stop that diameter enters more than the macrobead thing of 50mm. Material enter the first worm conveyor 109 after screw shaft rotation drive under the continuous pressing materials of screw-blade make its continuous lifting, when through ultrasonic vibrating plate combiner 111, ultrasonic meeting acts on material so that the particulate matter such as silt particle are separated with greasy dirt. Oil-containing mud sand is 5��10 minutes by the time of ultrasonic vibrating plate combiner, and then oil-containing mud sand is discharged by the first material outlet 108 and dropped into the 2nd material inlet 107, and material directly falls in precipitate and separate device 106 via the 2nd material inlet 107. In precipitate and separate device 106, use more than 40 degrees Celsius and seethe with excitement the water effect under (vaporization) temperature at water, the preferably water of 50 degrees Celsius, greasy dirt in material the is floated to position of taper bucket that particulate matter silt particle on the water surface is then deposited to bottom, greasy dirt can be discharged by oil spilling mouth 105 after liquid level is raised; Particulate matter silt particle can arrive 3 material 114 ingress through the 2nd material outlet 103, not stopping to rotate and all by 3 material, the silt particle of precipitation can be exported discharge 101 through the 2nd worm conveyor 102.
Often ultrasonic environment for use is all live in casing in tank body that not only its service efficiency and its actual effect all can not reach best, ultrasonic decoration form has been carried out good adjustment by this series products developed makes its utilization ratio be greatly improved and carry out high-power ultrasonication not only save the time rotating in continuous friction process of material, also saves electric power resource simultaneously.
Further, it is possible to increase detection device at the first material outlet 108 place, judge the oil-water separation after ultrasonic separation. The power of the first worm conveyor 109 is 3kw, rotating speed 5-8 rev/min, gets the rotating speed upper limit, get lower rotation speed limit when oil length is low during the oil length height of oil-containing mud sand. In a particular embodiment of the present invention, the transfer roller caliber of the first worm conveyor 109 is 400mm, and screw-blade adopts the form blade of solid shaft, and the pitch of spiral-line is 280mm. When system starts to run, the first worm conveyor just starts running, and after the first worm conveyor is shut down five minutes, system just can be out of service.
2nd lower end maintenance the 2nd helical feed acc power 1.2kw rotating speed 30��40 revs/min transfer roller when system starts to run of worm conveyor just starts running, and after system is shut down five minutes, transfer roller just can be out of service.
The above; it is only the present invention's preferably embodiment, but protection scope of the present invention is not limited thereto, any it is familiar with those skilled in the art in the technical scope that the present invention discloses; the change that can expect easily or replacement, all should be encompassed within protection scope of the present invention. This area those skilled in the art it can be appreciated that when do not deviate from claims definition the spirit and scope of the present invention, it is possible in form and details, make various amendment.
Claims (4)
1. a ultrasonic rolling washing unit, it is characterized in that, it comprises 3 material outlet (101), 2nd worm conveyor (102), 2nd material outlet (103), 2nd water outlet (104), oil spilling mouth (105), precipitate and separate device (106), 2nd material inlet (107), first material outlet (108), first worm conveyor (109), water-in (110), ultrasonic vibrating plate combiner (111), first water outlet (112), first material inlet (113), 3 material import (114),
First worm conveyor (109) is in high, a low ground slant setting and the first worm conveyor (109) closed at both ends, first worm conveyor (109) becomes certain level angle with horizontal plane, first worm conveyor (109) low side is provided with the first material inlet (113), it is provided with the first material outlet (108) the first worm conveyor (109) is high-end, first material outlet (108) opening to the 2nd material inlet (107), the opening for feed that the 2nd material inlet (107) is precipitate and separate device (106); Precipitate and separate device (106) top is cylindrical tube shape, and precipitate and separate device (106) bottom is reverse taper, and the lower end of reverse taper is the 2nd material outlet (103); Cylindrical tube part at precipitate and separate device (106) is arranged above and below and is provided with oil spilling mouth (105), the 2nd water outlet (104); 2nd material outlet (103) is connected with 3 material import (114), 3 material import (114) is arranged on the 2nd worm conveyor (102) low side, and the high-end of the 2nd worm conveyor (102) is provided with 3 material outlet (101); The material entered from 3 material import (114) is transferred to 3 material outlet (101) via the 2nd worm conveyor (102) helical feed; 2nd water outlet (104) is for regulating precipitate and separate device (106) water level, and oil spilling mouth (105) floats on the oil on the water surface for discharging in precipitate and separate device (106); By the adjustment of the 2nd water outlet (104), the water level and the 2nd water outlet (104) that make precipitate and separate device (106) inner maintain an equal level, or the water level making precipitate and separate device (106) inner is positioned on the 2nd water outlet (104) and lower than oil spilling mouth (105), now just can ensure that this precipitate and separate device (106) can normal operation;
Ultrasonic vibrating plate combiner (111) is installed outside the cylinder around the first worm conveyor (109), for being separated by the silt containing greasy dirt; Ultrasonic vibrating plate combiner (111) is that six groups of ultrasonic vibrating plates and a closed cavity combine, or more groups of ultrasonic vibrating plates and a closed cavity combine.
2. ultrasonic rolling washing unit according to claim 1, it is characterized in that, at ultrasonic vibrating plate combiner (111), upper end plate place is provided with water-in (110), accordingly ultrasonic vibrating plate combiner (111) bottom plate place is provided with the first water outlet (112).
3. ultrasonic rolling washing unit according to claim 1, it is characterised in that, increase detection device at the first material outlet (108) place, judge the oil-water separation after ultrasonic separation.
4. ultrasonic rolling washing unit according to claim 1, it is characterized in that, the step of this ultrasonic rolling washing unit is used to be: the material of oil-containing mud sand is poured into the first material inlet (113), first material inlet (113) place is provided with solarization net, shine net and can stop that diameter enters more than the macrobead thing of 50mm, material enter the first worm conveyor (109) after screw shaft rotation drive under the continuous pressing materials of screw-blade make its continuous lifting, when ultrasonic meeting acts on material when ultrasonic vibrating plate combiner (111), the particulate matter such as silt particle are separated with greasy dirt, oil-containing mud sand is 5-10 minute by the time of ultrasonic vibrating plate combiner, then oil-containing mud sand is discharged by the first material outlet (108) and is dropped into the 2nd material inlet (107), material directly falls in precipitate and separate device (106) via the 2nd material inlet (107), in precipitate and separate device (106), use more than 40 degrees Celsius and water effect under water boiling temperature, greasy dirt in material the is floated to position of taper bucket that particulate matter silt particle on the water surface is then deposited to bottom, greasy dirt can be discharged by oil spilling mouth (105) after liquid level is raised, particulate matter silt particle can arrive 3 material (114) ingress through the 2nd material outlet (103), not stopping to rotate and all by 3 material outlet, the silt particle of precipitation can be discharged (101) through the 2nd worm conveyor (102).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201410033549.0A CN103785527B (en) | 2014-01-24 | 2014-01-24 | Ultrasonic rolling washing unit |
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| CN201410033549.0A CN103785527B (en) | 2014-01-24 | 2014-01-24 | Ultrasonic rolling washing unit |
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| CN103785527A CN103785527A (en) | 2014-05-14 |
| CN103785527B true CN103785527B (en) | 2016-06-08 |
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| CN104907160B (en) * | 2015-05-29 | 2017-09-05 | 大丰市和顺新能源科技研发有限公司 | A kind of oil-sand separation groove mortar outlet sand sealing device |
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| CN101829449A (en) * | 2010-05-18 | 2010-09-15 | 王光华 | Rotary pressure filter |
| CN102228893A (en) * | 2011-06-10 | 2011-11-02 | 张家港市港威超声电子有限公司 | Ultrasonic oscilatory plate emission surface immersion structure |
| CN102718375A (en) * | 2012-06-26 | 2012-10-10 | 陈彩霞 | Oily sediment treatment method and device |
| CN202729965U (en) * | 2012-06-26 | 2013-02-13 | 北京博朗德科技有限公司 | Oil field skid-mounted type oil field waste treatment device |
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2014
- 2014-01-24 CN CN201410033549.0A patent/CN103785527B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101829449A (en) * | 2010-05-18 | 2010-09-15 | 王光华 | Rotary pressure filter |
| CN102228893A (en) * | 2011-06-10 | 2011-11-02 | 张家港市港威超声电子有限公司 | Ultrasonic oscilatory plate emission surface immersion structure |
| CN102718375A (en) * | 2012-06-26 | 2012-10-10 | 陈彩霞 | Oily sediment treatment method and device |
| CN202729965U (en) * | 2012-06-26 | 2013-02-13 | 北京博朗德科技有限公司 | Oil field skid-mounted type oil field waste treatment device |
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