CN103774878A - Rear cantilever power built-in parking device - Google Patents
Rear cantilever power built-in parking device Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明涉及一种后悬臂动力内置式停车设备。 The invention relates to a built-in parking equipment with rear cantilever power.
背景技术 Background technique
新兴停车设备行业目前市场竞争逐渐升级,用户对升降横移类机械车库要求越来越高,不仅需要性能稳定,还得价格低廉,还要有特色和亮点。目前市场上比较典型的升降横移类产品大同小异,均是由前、后立柱、横梁、纵梁、循环链等结构组成,各个厂家设计上也只存在细微差异,竞争力度相当,很难取得较大的技术优势,想要加强产品的竞争力,必须在整体结构上有所突破。 The current market competition in the emerging parking equipment industry is gradually escalating, and users have higher and higher requirements for lifting and traversing mechanical garages. Not only must the performance be stable, but also the price must be low, and there must be characteristics and highlights. At present, the typical lifting and traversing products on the market are similar, and they are all composed of front and rear columns, beams, longitudinal beams, circular chains and other structures. If you want to strengthen the competitiveness of your products with great technological advantages, you must make breakthroughs in the overall structure.
发明内容 Contents of the invention
本发明针对现有技术的不足,提供一种后悬臂动力内置式停车设备,其与传统升降横移产品有很大差异,无论是整体钢结构框架,还是传动方式、以及载车板形式都大不相同。既减少了立柱、简化了传动、还对载车板进行了创新和改进。 Aiming at the deficiencies of the prior art, the present invention provides a rear cantilever powered built-in parking device, which is quite different from traditional lifting and traversing products, whether it is the overall steel structure frame, the transmission mode, or the form of the vehicle-carrying plate. Are not the same. It not only reduces the column, simplifies the transmission, but also innovates and improves the vehicle board.
一种后悬臂动力内置式停车设备,包括车库钢结构以及载车板,所述载车板包括升降载车板和横移载车板,所述的升降载车板配备升降驱动机构,通过该升降驱动机构做升降运动;所述的横移载车板配备横移机构,通过该横移机构做横向的平移运动;所述的车库钢结构包括三根以上的后立柱,各后立柱相互平行布置;所述升降驱动机构包括提升电机、动力箱支撑架、动力箱体;所述的动力箱由升降载车板端部弯折而形成,所述提升电机安装在动力箱中,且动力箱通过动力箱支撑架与相邻的两根后立柱可移动连接;所述提升电机的动力输出端安装有电机链轮,该电机链轮分别与左侧提升链条、右侧提升链条传动连接,所述左侧、右侧提升链条的一端与动力箱支撑架连接,另一端则与地面连接。 A built-in parking equipment with rear cantilever power, including a garage steel structure and a vehicle-carrying board, the car-carrying board includes a lifting car-carrying board and a laterally moving car-carrying board, and the lifting car-carrying board is equipped with a lifting drive mechanism, through which The lifting drive mechanism performs the lifting movement; the traversing vehicle carrying plate is equipped with a traversing mechanism, and the lateral translation movement is performed through the traversing mechanism; the steel structure of the garage includes more than three rear columns, and the rear columns are arranged parallel to each other The lifting drive mechanism includes a lifting motor, a power box support frame, and a power box body; the power box is formed by bending the end of the lifting vehicle plate, the lifting motor is installed in the power box, and the power box passes through The power box support frame is movably connected with two adjacent rear columns; the power output end of the lifting motor is equipped with a motor sprocket, and the motor sprocket is connected with the left lifting chain and the right lifting chain respectively. One end of the left and right hoisting chains is connected with the power box support frame, and the other end is connected with the ground.
所述左侧提升链条的另一端依次绕过第一导向链轮、第二导向链轮后固定在地面,而右侧提升链条的另一端则依次绕过第三导向链轮、第四导向链轮后固定在地面。 The other end of the left lifting chain bypasses the first guide sprocket and the second guide sprocket and is fixed on the ground, while the other end of the right lifting chain bypasses the third guide sprocket and the fourth guide chain successively. The wheels are fixed to the ground.
右侧提升链条与电机链轮啮合的部位位于电机链轮的下方,而左侧提升链条与电机链轮啮合的部位位于电机链轮的上方。 The part where the right hoist chain meshes with the motor sprocket is located below the motor sprocket, and the part where the left hoist chain meshes with the motor sprocket is located above the motor sprocket.
所述的动力箱支撑架包括一根支架横梁以及分别连接在该支架横梁两端的两根连接臂,所述的动力箱体安装在两根连接臂之间;所述支架横梁的两端部、两根连接臂与后立柱相邻的侧面均配装有一个滚轮,所述滚轮置于相应的后立柱内壁沿着柱体轴向设置的导轨中。 The power box support frame includes a bracket beam and two connecting arms respectively connected to the two ends of the bracket beam, and the power box is installed between the two connecting arms; the two ends of the bracket beam, The side surfaces adjacent to the rear uprights of the two connecting arms are equipped with a roller, and the rollers are placed in the guide rails arranged axially along the inner wall of the corresponding rear uprights.
根据以上的技术方案,相对于现有技术,本发明具有以下的优点: According to above technical scheme, with respect to prior art, the present invention has following advantage:
a) 内置于升降载车板上的动力系统是一大特色,与一般链条的循环或直接提升载车板4个吊点不同,左右提升链条上端固定于钢结构上横梁上,下端固定于地面,中间部分回旋缠绕与电机链轮上。链条张紧从而使固定在升降载车板上的电机上下运行。此种提升结构简单,可靠,成本低廉。 a) The power system built into the lifting vehicle loading plate is a major feature. It is different from the circulation of the general chain or the direct lifting of the four lifting points of the loading plate. The upper ends of the left and right lifting chains are fixed on the upper beam of the steel structure, and the lower ends are fixed on the ground , the middle part revolves and winds on the sprocket of the motor. The chain is tensioned so that the motor fixed on the lifting platform runs up and down. This lifting structure is simple, reliable and low in cost.
b) 升降载车板的升降运动采用导向轮沿轨道滚动进行精确导向,定位准确。 b) The lifting motion of the lifting and lowering vehicle-carrying board adopts the guide wheel to roll along the track for precise guidance and accurate positioning.
c) 简化了钢结构形式,整个框架仅由四根后立柱组成,不仅取消了前立柱,而且也不需要横梁和纵梁,减少了钢材的使用量,降低了制造成本。 c) The form of steel structure is simplified, the whole frame is only composed of four rear columns, not only the front column is canceled, but also the crossbeam and longitudinal beam are not needed, which reduces the amount of steel used and the manufacturing cost.
以上创新在不影响设备性能的前提下降低了产品成本,提高了设备的稳定性,使停车更加方便,视野更加开阔,外型更加美观,在现在的车库市场上具备一定优势。 The above innovations reduce the cost of the product without affecting the performance of the equipment, improve the stability of the equipment, make parking more convenient, have a wider view, and have a more beautiful appearance. It has certain advantages in the current garage market.
附图说明 Description of drawings
图1是本发明所述后悬臂动力内置式停车设备(3+2式)的主视图; Fig. 1 is the front view of the rear cantilever power built-in parking equipment (3+2 type) according to the present invention;
图2是本发明所述升降驱动机构的结构示意图; Fig. 2 is a schematic structural view of the lifting drive mechanism of the present invention;
图3是图2的俯视图; Fig. 3 is the top view of Fig. 2;
图4是图1的左视图; Fig. 4 is the left view of Fig. 1;
图5是图1的俯视图; Fig. 5 is the top view of Fig. 1;
图6是图5中I部分的放大结构示意图; Fig. 6 is the enlarged structural representation of part I in Fig. 5;
图7a-d表示二层五车位车库中, 3#车位出车的4个步骤;; Figure 7a-d shows the 4 steps of the 3# parking space in the garage with five parking spaces on the second floor;
图中:后立柱1;导轨11;升降载车板21;横移载车板22;第一导向链轮30;导向轮31;动力箱体32;动力箱体支撑架33;提升电机34;第二导向链轮35;左侧提升链条36;右侧提升链条37;第三导向链轮38;第四导向链轮39;松链检测机构4;电机链轮5。
In the figure:
具体实施方式 Detailed ways
附图非限制性地公开了本发明所涉及优选实施例的结构示意图;以下将结合附图详细地说明本发明的技术方案。 The accompanying drawings disclose, without limitation, the structural schematic diagrams of the preferred embodiments involved in the present invention; the technical solution of the present invention will be described in detail below in conjunction with the accompanying drawings.
如图1至6所示,本发明所述后悬臂动力内置式停车设备,包括车库钢结构、载车板、升降驱动机构、横移机构;其中: As shown in Figures 1 to 6, the rear cantilever power built-in parking equipment according to the present invention includes a garage steel structure, a vehicle loading plate, a lifting drive mechanism, and a lateral movement mechanism; wherein:
所述的车库钢结构,图示为3+2形式的立体停车设备,即每个停车单元中,具有5个停车位以及一个空位,分两层设置,其中三个停车位设置于上层,而余下的两个停车位以及空位则设置在下层,每个停车位均配置一块载车板,为便于叙述,位于上层的载车板记为升降载车板,而位于下层的载车板则记为横移载车板。在正向示意图(图1)中,共包括4根立柱,以在横向隔出三个停车位,而在纵向分布两层;另外,各后立柱内壁沿着柱体轴向设置有导轨;每一根后立柱的下端固定在地面,而各后立柱上端通过一根横梁连接成一体; The steel structure of the garage is illustrated as a three-dimensional parking facility in the form of 3+2, that is, in each parking unit, there are 5 parking spaces and one vacant space, which are arranged in two layers, of which three parking spaces are set on the upper floor, and The remaining two parking spaces and vacant spaces are set on the lower floor, and each parking space is equipped with a vehicle-carrying board. For the lateral movement of the loading plate. In the front schematic diagram (Fig. 1), there are 4 columns in total to separate three parking spaces in the horizontal direction, and two floors are distributed in the longitudinal direction; in addition, the inner walls of each rear column are provided with guide rails along the axis of the column; each The lower end of a rear column is fixed on the ground, and the upper ends of each rear column are connected into one body through a beam;
所述的升降载车板配备升降驱动机构,通过该升降驱动机构做升降运动;所述的横移载车板,通过所配备的横移机构做横向的平移运动; The lifting vehicle loading plate is equipped with a lifting driving mechanism, and the lifting driving mechanism is used for lifting movement; the lateral moving vehicle loading plate is used for horizontal translation movement through the equipped horizontal moving mechanism;
所述升降驱动机构,包括第一导向链轮30、导向轮31、动力箱体32、动力箱体支撑架33、提升电机34、第二导向链轮35、左提升链条36、右提升链条37、第三导向链轮38、第四导向链轮39、电机链轮5;其中:
Described lifting driving mechanism comprises
所述的动力箱支撑架,包括一根支架横梁以及分别连接在该支架横梁两端的两根连接臂,两根连接臂之间安装动力箱体;动力箱体内安装提升电机,提升电机的动力输出端安装有电机链轮,所述的电机链轮分别与左侧提升链条、右侧提升链条传动连接,所述的左侧提升链条设置在提升电机的左侧,而右侧提升链条则设置在提升电机的右侧,所述左侧提升链条的一端与支架横梁连接,另一端则依次绕过第一导向链轮、第二导向链轮后固定在地面,且左侧提升链条与电机链轮啮合的部位位于第一导向链轮、第二导向链轮之间,并与第一导向链轮相邻;所述右侧提升链条的一端与支架横梁连接,另一端则依次绕过第三导向链轮、第四导向链轮后固定在地面,且右侧提升链条与电机链轮啮合的部位位于第三导向链轮、第四导向链轮之间,并与第三导向链轮相邻;另外,右侧提升链条与电机链轮啮合的部位位于电机链轮的下方,而左侧提升链条与电机链轮啮合的部位位于电机链轮的上方,因此,本发明所述的第四导向链轮事实上为一换向链轮。 The power box support frame includes a support beam and two connecting arms respectively connected to the two ends of the support beam, a power box is installed between the two connecting arms; a lifting motor is installed in the power box, and the power output of the lifting motor is A motor sprocket is installed at the end, and the motor sprocket is respectively connected with the left lifting chain and the right lifting chain. The left lifting chain is set on the left side of the lifting motor, and the right lifting chain is set on the Lift the right side of the motor, one end of the left lifting chain is connected to the bracket beam, and the other end is fixed on the ground after bypassing the first guide sprocket and the second guide sprocket in turn, and the left lifting chain is connected to the motor sprocket The meshing part is located between the first guide sprocket and the second guide sprocket, and is adjacent to the first guide sprocket; one end of the lifting chain on the right is connected to the bracket beam, and the other end bypasses the third guide in turn. The sprocket and the fourth guide sprocket are fixed on the ground, and the part where the lifting chain on the right side meshes with the motor sprocket is located between the third guide sprocket and the fourth guide sprocket, and is adjacent to the third guide sprocket; In addition, the part where the right hoisting chain meshes with the motor sprocket is located below the motor sprocket, and the part where the left hoisting chain meshes with the motor sprocket is located above the motor sprocket. Therefore, the fourth guide chain of the present invention The wheel is in fact a reversing sprocket.
所述的动力箱由升降载车板端部弯折而形成;另外,所述的支架横梁的两端配装有导向轮,所述的导向轮安置于后立柱上所开设的轨道中;同时,所述支架横梁与升降载车板之间还通过斜拉杆连接,以保证整个结构的稳定。 The power box is formed by bending the end of the lifting vehicle plate; in addition, the two ends of the support beam are equipped with guide wheels, and the guide wheels are placed in the track set on the rear column; at the same time , the support beam and the lifting vehicle board are also connected by diagonal stay rods to ensure the stability of the entire structure.
本发明的工作原理: Working principle of the present invention:
升降运动:升降载车板由折弯板装配而成,其后端有折弯板做的动力箱,动力箱内有提升电机,电机轴端安装有电机链轮,动力箱内安装有起到导向作用的链轮。提升链条回旋缠绕电机链轮、导向链轮(见附图2)。电机提供动力,通过电机链轮将动力传递在链条上。因链条固定,电机将沿链条爬升或下降,电机固定在升降载车板上,升降载车板随着电机进行升降运动。升降载车板上安装有上下、左右4个导向轮,钢结构框架的立柱内有方钢做的导轨,当载车板运动时,导向轮沿导轨精确运行。此导向机构,确保了载车板运行的平稳性、可靠性。 Lifting movement: The lifting vehicle loading plate is assembled from bent plates, and there is a power box made of bent plates at the rear end. There is a lifting motor in the power box, and a motor sprocket is installed at the motor shaft end. Guided sprockets. The lifting chain revolves around the motor sprocket and the guide sprocket (see Figure 2). The motor provides power, and the power is transmitted to the chain through the motor sprocket. Because the chain is fixed, the motor will climb up or down along the chain, the motor is fixed on the lifting vehicle carrying plate, and the lifting vehicle carrying plate carries out lifting movement along with the motor. There are 4 guide wheels, upper and lower, left and right, installed on the lifting vehicle board. There are guide rails made of square steel in the columns of the steel structure frame. When the vehicle board moves, the guide wheels run precisely along the guide rails. This guiding mechanism ensures the smooth and reliable operation of the vehicle-carrying plate.
左右提升链条上端安装有松链检测机构在链条松链或断链时,可强制停止设备的运行,确保安全。 The upper end of the left and right lifting chains is equipped with a loose chain detection mechanism. When the chain is loose or broken, it can forcibly stop the operation of the equipment to ensure safety.
横移载车板由横移电机做动力,通过链条传动进行横移。 The transverse movement of the vehicle-carrying plate is powered by the transverse movement motor, and the transverse movement is carried out through the chain drive.
本发明与传统设备相比,拥有5项主要优势: Compared with traditional equipment, the present invention has 5 main advantages:
1. 无前立柱式设计,停车空间大,外形美观,驾驶者视野开阔,能准确停车,设计更加人性化; 1. No front pillar design, large parking space, beautiful appearance, wide field of vision for the driver, accurate parking, and more humanized design;
2. 内置于升降载车板上的动力系统是一大特色,与一般链条的循环或直接提升载车板4个吊点不同,左右提升链条上端固定于钢结构上横梁上,下端固定于地面,中间部分回旋缠绕与电机链轮上。链条张紧从而使固定在升降载车板上的电机上下运行。此种提升结构简单,可靠,成本低。 2. The power system built into the lifting platform is a major feature. It is different from the circulation of the general chain or the direct lifting of the 4 lifting points of the vehicle platform. The upper ends of the left and right lifting chains are fixed on the upper beam of the steel structure, and the lower ends are fixed on the ground. , the middle part revolves and winds on the sprocket of the motor. The chain is tensioned so that the motor fixed on the lifting platform runs up and down. This lifting structure is simple, reliable and low in cost.
3.采用导向轮装置进行精确导向; 3. Use guide wheel device for precise guidance;
4.整体钢结构仅由单侧立柱组成,减少钢材使用量,减少加工工时,有效降低成本; 4. The overall steel structure is only composed of one-sided columns, which reduces the amount of steel used, reduces processing hours, and effectively reduces costs;
本发明专利打破了该类型停车设备的传统前后立柱、循环链提升形式,结构稳定可靠,运行精确性高,可广泛安装于商场、酒店、住宅小区、学校、别墅等私人及公共场所,安装施工便捷,操作简单。 The invention patent breaks the traditional front and rear columns and circulation chain lifting form of this type of parking equipment. It has a stable and reliable structure and high operation accuracy. It can be widely installed in private and public places such as shopping malls, hotels, residential quarters, schools, and villas. Installation and construction Convenient and easy to operate.
本发明的控制原理:Control principle of the present invention:
控制系统由操作单元、控制单元、检测单元、执行单元等组成,操作单元为人机界面,可响应触发信号,显示车库的运行状态以及各种故障信息等;控制单元为可编程控制器;检测单元包括车长检测、车高检测、安全检测、横移位限、升降上下限、极限、松链检测等;执行单元主要有接触器、电机等组成。 The control system is composed of operation unit, control unit, detection unit, execution unit, etc. The operation unit is a man-machine interface, which can respond to trigger signals, display the running status of the garage and various fault information, etc.; the control unit is a programmable controller; the detection unit Including vehicle length detection, vehicle height detection, safety detection, lateral displacement limit, upper and lower limit, limit, loose chain detection, etc.; the execution unit mainly consists of contactors, motors, etc.
二层升降横移停车库,其存取车原理如下:升降载车板由提升电机带动作垂直升降运动,横移载车板在横移电机带动下作水平横移联动,当某一升降载车板工作时,其下面的横移载车板会先自动避让。但横移载车板进出车辆不受升降载车板限制。存取车过程的原理以二层五车位为例加以说明。 The two-story lifting and traversing parking garage, the principle of accessing cars is as follows: the lifting and lowering vehicle-carrying plate is driven by the lifting motor to move vertically, and the traversing vehicle-carrying plate is driven by the traversing motor. When the car board is working, the lateral moving car board below it will automatically avoid it first. However, the lateral movement of the vehicle-carrying plate to enter and exit the vehicle is not limited by the lifting and lowering of the vehicle-carrying plate. The principle of the car access process is illustrated by taking the five parking spaces on the second floor as an example.
图7中(a)表示车库一种初始状态,(a)、(b)、(c)、(d)表示3#车位出车的4个步骤。具体每个车位出车运动原理说明如下: In Figure 7, (a) represents an initial state of the garage, and (a), (b), (c), and (d) represent the four steps of leaving the 3# parking space. The detailed description of the movement principle of each parking space is as follows:
1. 若1#和2#车位出车,汽车可直接从台板开出。 1. If the 1# and 2# parking spaces leave the car, the car can be driven directly from the platform.
2. 若3#车位出车,则1#、2#台板横向右移一个车位距,3#台板垂直下降到地面,然后汽车开离载车板。 2. If the 3# parking space leaves the vehicle, the 1# and 2# pallets will move horizontally to the right by one parking space, and the 3# pallet will drop vertically to the ground, and then the car will leave the loading platform.
3. 若4#车位出车,则2#台板横向右移一个车位距,4号台板垂直下降到地面,然后汽车开离载车板。 3. If the 4# parking space leaves the car, the 2# platform moves to the right one space distance, and the 4th platform drops vertically to the ground, and then the car leaves the vehicle loading platform.
4. 若5#车位出车,则5#台板垂直下降到地面,然后汽车开离载车板。 4. If the 5# parking space leaves the car, the 5# platform will drop vertically to the ground, and then the car will leave the car-loading platform.
5. 若进车,则相反。说明如下: 5. If entering the car, the opposite is true. described as follows:
6. 如向3#车位空台板存车,则1#、2#台板同时右移一个车位距,3#台板下降到地面,司机驾车进入3#台板,司机出库完成存车。 6. If the car is stored on the empty platform of the 3# parking space, then the 1# and 2# platforms will move to the right at the same time for a parking space distance, the 3# platform will drop to the ground, the driver will drive into the 3# platform, and the driver will leave the warehouse to complete the storage .
7. 其它上层车位存车与3#车位存类似,下层台板可直接驾车驶入。 7. The other upper parking spaces are similar to the 3# parking spaces, and the lower platform can be directly driven into.
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