CN103769364A - Novel self-synchronizing bi-motor installing-form resonance screen - Google Patents

Novel self-synchronizing bi-motor installing-form resonance screen Download PDF

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Publication number
CN103769364A
CN103769364A CN201410027972.XA CN201410027972A CN103769364A CN 103769364 A CN103769364 A CN 103769364A CN 201410027972 A CN201410027972 A CN 201410027972A CN 103769364 A CN103769364 A CN 103769364A
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motor
synchronizing
web
vibrating
novel
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CN103769364B (en
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刘挺
蒋毅
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CHENGDU WEST PETROLEUM EQUIPMENT Co Ltd
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CHENGDU WEST PETROLEUM EQUIPMENT Co Ltd
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Abstract

The invention discloses a novel self-synchronizing bi-motor installing-form resonance screen, which comprises an exciting body (4), a screen bed (1), a main vibrating spring (7), an isolation spring (2) and two vibrating motors (3), wherein the vibrating motors (3) are fixedly installed on a motor beam (8), the section of the motor beam (8) is I-shaped, the motor beam (8) comprises an upper plate (9), a lower plate (10) and a web plate (11), the two vibrating motors (3) are symmetrically arranged at both sides of the web plate (11) through a plurality of connecting bolts (12), and the resultant force of the vibrating motors (3) is parallel to the web plate (11). The novel self-synchronizing bi-motor installing-form resonance screen has the beneficial effects that the stress requirements of the motor beam can be met while the integral height of equipment is effectively controlled; a height space is fully utilized, so that a higher I-shaped beam can be designed, and therefore the anti-bending strength is greatly improved; however, the equipment is not higher than a traditional vibrating screen, so that the application of a self-synchronizing bi-motor by medium and large vibrating motors becomes possible.

Description

A kind of resonance screens of novel motor synchronizing bi-motor installation form
Technical field
The present invention relates to vibratory sieve technical field, particularly a kind of resonance screens of novel motor synchronizing bi-motor installation form.
Background technology
Since the sixties in last century; owing to finding can utilize the inherent characteristic of vibration in vibrating machine; realize motor synchronizing at two between by two separately-driven eccentric rotors of motor; form stable making a concerted effort; drive vibratory sieve along straight path, circle track or elliptical orbit vibration, make the structure of vibrating machine obtain greatly simplifying.Through the development of decades, form the manufacturing industry of the ripe vibrating motor that eccentric rotor and vibrating motor are combined, and be widely used in all kinds of vibrating machines.This technology second generation method of synchronization that is called as in the field of business, i.e. Vibration Synchronization, or motor synchronizing.The first generation method of synchronization is that rigidity is synchronous, or forces synchronously, and Motor Drive vibrator uses transmission mechanism to guarantee run-in synchronism between vibrator.
Self-synchronizing vibrating screen in the market, adopt bi-motor exciting mode, it has avoided the intermediate transmission mechanism that noise is large, fault rate is high, the symmetrical tiltably-mounted of two shock electric machines is in two sides of sifting bed, the line center of two motors overlaps with sifting bed barycenter, guarantee vibratory sieve entirety translation and produce elliptical orbit with this, the BEN balanced elliptical shale shaker of producing as SWACO company of the U.S. is exactly this type.But its weak point is that device volume is larger, need take larger space position; Motor is placed in sifting bed both sides, and the synchronism of connector rigidity, two motors is all poor.
In order to improve the synchronism of two motors, should dwindle as much as possible the installing space of two motors, this just requires the center of the close as much as possible sifting bed in installation site of motor, but regrettably, for medium-and-large-sized vibratory sieve, because motor beam span is large, if motor is installed on to motor beam central authorities, stressing conditions is by very severe, if increase the sheet metal thickness of motor beam, not only increased quality, and the quality of this increase is also brought more load under vibration condition.
We know, are the motor beam of I-shaped or rectangle for cross section, and its bending resistant section coefficient is:
W Z = BH 3 - bh 3 6 H
, its bending strength roughly to square being directly proportional of I-beam or rectangle depth of beam.Traditional installation form is the surface that motor or vibrator is installed on to the motor beam steel plate of I-shaped or square-section, and the direction of making a concerted effort is perpendicular to plate face, and the upper mounting plate of mounted motor will be subject to much bigger stress.So even by the depth of section design get Geng Gao of motor beam, although integral bending has improved, the stressed of upper mounting plate can not improve, meanwhile, the too high motor beam of depth of section has also increased the complete machine height of vibratory sieve.
The common method overcoming the above problems is:
Improving the method for bending strength is, vibrating motor or vibrator are installed on and more approach both sides, rather than the central authorities of motor beam, the significantly less requirement to motor beam bending strength.The cost of this method is, due to two vibrating motors or vibrator spacing far away, be difficult to realize motor synchronizing running.Force synchronous mode so current large-scale vibrating screen all adopts, increased and be in transmission connection and bearing, complex structure, has increased trouble point.
The mode that reduces upper mounting plate stress is to add the wall thickness of steel plate, the reinforcement of increase upper mounting plate below.
In the structure of off-resonance large-scale vibrating screen, substantially do not apply double oscillating electromotor motor synchronizing technology at home and abroad.
In a word, traditional installation form meets with bottleneck on height dimension.Higher bending strength needs height, and vibrating motor is installed on and on motor beam, has wasted again height space.
For Near resonance oscillating sieve, patent 201210054004.9 " a kind of two proton resonance screens " is used connecting axle that multiple electric motors is linked together, complex structure.Patent 201220637538.x " a kind of novel pair of proton resonance screen " uses shaft coupling to be connected motor and vibrator with patent 201220531087.1 " a kind of novel combination vibration motor ", strengthen the spacing between vibrator, improve the stressed of motor beam, but do not use general vibrating motor, its structure is more complicated.Patent 201120416481.6 " two proton resonance screen " has been used double oscillating electromotor motor synchronizing technology, but has used 3 Heavy Traverses to meet requirement of strength, and uses the motor of custom-made, and versatility is poor.Two motor synchronizing motors are installed on motor beam central authorities by patent 201310366160.3 " two plastid Near resonance oscillating sieves that a kind of screen frame separates with sifting bed ", although use less vibrating motor with respect to off-resonance sieve, the stressed of its motor beam still can further be optimized.
Summary of the invention
The object of the invention is to overcome the shortcoming of prior art, provide a kind of and take full advantage of height space, in not increasing equipment total height, significantly improved the resonance screens of the stressed novel motor synchronizing bi-motor installation form of motor beam.
Object of the present invention is achieved through the following technical solutions: a kind of resonance screens of novel motor synchronizing bi-motor installation form, it comprises excitor, sifting bed, main vibration spring, isolation spring and two vibrating motors, the isolation spring that sifting bed is arranged by both sides is installed on mounting base, main vibration spring is arranged between excitor and sifting bed, between the side plate B of excitor, be provided with motor beam, vibrating motor is fixedly installed in motor beam, the cross section of described motor beam becomes I shape, it is by upper plate, lower plate and web form, two described vibrating motors are symmetricly set in the both sides of web by multiple connecting bolts, the web of making a concerted effort to be parallel to of vibrating motor.
Between described main vibration spring and horizontal plane, there is angle, between excitor and sifting bed, be connected with rocking arm.
Described vibrating motor is installed on the central part of motor beam.
Described connecting bolt after the installing hole through the installing hole on installing hole, the web of a vibrating motor and another vibrating motor, is fixed by the nut check that is installed on bolt end successively.
Described motor beam is arch, it is made up of horizontal segment and the tilting section that is divided into horizontal segment both sides, its cross section is I shape, horizontal segment is made up of upper plate, lower plate and web, tilting section is made up of oblique upper plate, tiltedly lower plate and oblique web, web and tiltedly web are positioned at same plane, and this plane also and between vertical plane has angle perpendicular to the side plate B of excitor.
Described web is parallel to the axis of main vibration spring.
On described horizontal segment or tilting section, be provided with the gusset that improves stressing conditions.
Tilting section is that inside height is identical with straightway height, outside height is tubaeform higher than straightway height.
The edge of described tilting section is fixedly connected with installing plate, and tilting section is connected with excitor by installing plate.
Vibrating motor, in the time of installation and removal, uses nonmetal high-strength flexible rope to be bundled in motor beam.
The present invention has the following advantages: aspectant two surfaces that are arranged on web of vibrating motor of two motor synchronizings running of the present invention, and the web of making a concerted effort to be parallel to of vibrating motor, has improved the stressed of motor cabinet greatly; Because vibrating motor is installed between upper plate and lower plate, take full advantage of height space, can the higher i-shaped beams of design height, greatly improved bending strength, but the motor that its height H that exceeds sifting bed top edge is not more than conventional mounting form exceeds the height of sifting bed top edge.The present invention takes full advantage of height space, under the height dimension that is not more than traditional structure, has realized highly higher bending resistance square beam design, has realized stressed good arched girder design, has avoided the excessive stresses distortion of motor upper mounting plate perpendicular to plate face direction.
The installation form of vibrating motor of the present invention, make the motor beam of arch in not increasing equipment total height, significantly improved the stressed of motor beam, make big-and-middle-sized vibratory sieve application motor synchronizing bi-motor become possibility, the weight that has alleviated motor beam, takes full advantage of height space.By improvement of the present invention, realize double oscillating electromotor motor synchronizing technology has been applied to medium-and-large-sized vibratory sieve well, optimize the stressed of motor beam, in ACU whole height, make motor beam can meet force request, do not use any transmission, bindiny mechanism, beyond motor, do not use any bearing, greatly simplify the structure simultaneously.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention
Fig. 2 is the structural representation of motor beam of the present invention
Fig. 3 is the left TV structure schematic diagram of motor beam of the present invention
Structural representation when Fig. 4 is vibrating motor handling of the present invention
Left TV structure schematic diagram when Fig. 5 is vibrating motor handling of the present invention
In figure, 1-sifting bed, 2-isolation spring, 3-vibrating motor, 4-excitor, 5-side plate B, 6-isolation spring seat, 7-main vibration spring, 8-motor beam, 9-upper plate, 10-lower plate, 11-web, 12-connecting bolt, the nonmetal high strength cord of 13-, 14-horizontal segment, 15-tilting section, the oblique upper plate of 16-, the oblique lower plate of 17-, the oblique web of 18-, 19-gusset, 20-installing plate, 21-rocking arm.
The specific embodiment
Below in conjunction with accompanying drawing, the present invention will be further described, and protection scope of the present invention is not limited to the following stated:
As shown in Figure 1, a kind of resonance screens of novel motor synchronizing bi-motor installation form, it comprises excitor 4, sifting bed 1, main vibration spring 7, isolation spring 2 and two vibrating motors 3, in sifting bed 1, compass screen surface is installed, compass screen surface is arranged between the side plate A of sifting bed 1, the isolation spring 2 that sifting bed 1 is arranged by both sides is installed on mounting base, on the side plate A of sifting bed 1, be furnished with isolation spring seat 6, isolation spring 2 is installed between isolation spring seat 6 and mounting base, main vibration spring 7 is arranged between excitor 4 and sifting bed 1, between the side plate B5 of excitor 4, be provided with tie-beam and motor beam 8, the two ends of tie-beam and motor beam 8 are fixedly connected with the side plate B5 of respective side respectively, vibrating motor 3 is fixedly installed in motor beam 8, as Fig. 2, shown in Fig. 3, the cross section of described motor beam 8 becomes I shape, it is by upper plate 9, lower plate 10 and web 11 form, web 11 is fixedly installed between upper plate 9 and lower plate 10, and all perpendicular to upper plate 9 and lower plate 10, upper plate 9 and lower plate 10 are born moment of flexure, two described vibrating motors 3 are symmetricly set in the both sides of web 11, i.e. aspectant two surfaces that are arranged on web 11 of vibrating motor 3 of two motor synchronizing runnings, the web 11 of making a concerted effort to be parallel to of vibrating motor 3, vibrating motor 3 is fixedly installed on web 11 by multiple connecting bolts 12.Calculate through intensity, bending resistance square ability meets the formula of bending resistant section coefficient in " background information ".Because vibrating motor 3 is installed between upper plate 9 and lower plate 10, take full advantage of height space, can the higher i-shaped beams of design height, greatly improved bending strength, but the motor that its height H that exceeds excitor 4 top edges is not more than conventional mounting form exceeds the height of excitor 4 top edges.Thereby make the present invention take full advantage of height space, under the height dimension that is not more than traditional structure, realize highly higher bending resistance square beam design, realized stressed good arched girder design, avoided the excessive stresses distortion of motor upper mounting plate 20 perpendicular to plate face direction.
As shown in Figure 1, between described main vibration spring 7 and horizontal plane, have angle, angle is 45 °, between excitor 4 and sifting bed 1, is connected with rocking arm 21.
As shown in Figure 2 and Figure 3, preferably, vibrating motor 3 is installed on the central part of motor beam 8, and described connecting bolt 12 is successively after the installing hole through the installing hole on installing hole, the web 11 of a vibrating motor 3 and another vibrating motor 3, fixed by the nut check that is installed on bolt end, vibrating motor 3 uses bolt to penetrate two vibrating motors 3 and web 11 links together.The installing hole that two vibrating motors 3 penetrate two vibrating motors 3 and web 11 by the stay bolt of same set of bolt group links together.As shown in Figure 4, Figure 5, when dismounting and installation vibrating motor 3, can use nonmetal high strength cord 13 to incite somebody to action a wherein vibrating motor 3 through the aperture of motor beam 8 and bundle, operation easy for removal and installation.
As shown in Figure 2 and Figure 3, described motor beam 8 is arch, it is made up of horizontal segment 14 and the tilting section 15 that is divided into horizontal segment 14 both sides, its cross section is I shape, horizontal segment 14 is made up of upper plate 9, lower plate 10 and web 11, web 11 is fixedly installed between upper plate 9 and lower plate 10, and all perpendicular to upper plate 9 and lower plate 10; Tilting section 15 is made up of oblique upper plate 16, tiltedly lower plate 17 and oblique web 18, and tiltedly web 18 is fixedly installed between oblique upper plate 16 and oblique lower plate 17, and all perpendicular to oblique upper plate 16 and oblique lower plate 17.Web 11 and tiltedly web 18 are positioned at same plane, this plane also and between vertical plane has angle perpendicular to the side plate B5 of excitor 4, and described angle is 0~80 °, preferred, the angle having between this angle and main vibration spring 7 and horizontal plane is consistent, and web 11 is parallel to the axis of main vibration spring 7.Arched girder has satisfactory texture intensity, but under traditional motor or vibrator installation form, the height of vibratory sieve will significantly be increased, for big-and-middle-sized vibratory sieve, the further increase of height dimension will make troubles to transportation and installation, and therefore, stressed good arched girder also needs height, limit the application of arched girder on big-and-middle-sized vibratory sieve, thereby be installed near the technical scheme of motor beam 8 central parts also impracticable by the vibrating motor 3 that uses arched girder to realize two motor synchronizing runnings.The installation form of vibrating motor 3 of the present invention, makes the motor beam 8 of arch in not increasing equipment total height, has significantly improved the stressed of motor beam 8.
As shown in Figure 2, on described horizontal segment 14 or tilting section 15, be provided with the gusset 19 that improves stressing conditions.
Spacing between the oblique upper plate 16 of the side that described tilting section 15 is connected with straightway and tiltedly lower plate 17, i.e. the oblique height of web 18, equates with the spacing between upper plate 9 and the lower plate 10 of straightway; The oblique upper plate 16 of the side that tilting section 15 is connected with the side plate B5 of excitor 4 and the tiltedly spacing between lower plate 17, it is the height of oblique web 18, be greater than the spacing between upper plate 9 and the lower plate 10 of straightway, thereby the tilting section making 15 forms, inside height is identical with straightway height, outside height is tubaeform higher than straightway height, on the side plate B5 that is delivered to excitor 4 that is conducive to stress more to disperse.
The edge of described tilting section 15 is fixedly connected with installing plate 20, and tilting section 15 is connected with excitor 4 by installing plate 20.
By improvement of the present invention, realize double oscillating electromotor 3 motor synchronizing technology have been applied to medium-and-large-sized vibratory sieve well, optimize the stressed of motor beam 8, in ACU whole height, make motor beam 8 can meet force request, do not use any transmission, bindiny mechanism, beyond motor, do not use any bearing, greatly simplify the structure simultaneously.
Below by analyzing data, the invention will be further described:
1, the stressed contrast of motor beam of the present invention and conventional mounting beam:
2, the physical dimension of two of above-mentioned analysis data kinds of beams, the mm of unit
3, the mechanical condition of above-mentioned analysis data: the static stress analysis take isolation spring seat as fixed constraint
Making a concerted effort of vibrating motor: 400000N, under direction is oblique, the acceleration of overall mass: 40m/s 2, under direction is oblique.
Show by finite Element Intensity Analysis result, the stress value of motor beam of the present invention and stress distribution are all far superior to traditional beam.

Claims (10)

1. the resonance screens of a novel motor synchronizing bi-motor installation form, it comprises excitor (4), sifting bed (1), main vibration spring (7), isolation spring (2) and two vibrating motors (3), the isolation spring (2) that sifting bed (1) is arranged by both sides is installed on mounting base, main vibration spring (7) is arranged between excitor (4) and sifting bed (1), the side plate B(5 of excitor (4)) between be provided with motor beam (8), vibrating motor (3) is fixedly installed in motor beam (8), it is characterized in that: the cross section of described motor beam (8) becomes I shape, it is by upper plate (9), lower plate (10) and web (11) form, described two vibrating motors (3) are symmetricly set in the both sides of web (11) by multiple connecting bolts (12), the web (11) of making a concerted effort to be parallel to of vibrating motor (3).
2. the resonance screens of a kind of novel motor synchronizing bi-motor installation form according to claim 1, is characterized in that: between described main vibration spring (7) and horizontal plane, have angle, between excitor (4) and sifting bed (1), be connected with rocking arm (21).
3. the resonance screens of a kind of novel motor synchronizing bi-motor installation form according to claim 1, is characterized in that: described vibrating motor (3) is installed on the central part of motor beam (8).
4. the resonance screens of a kind of novel motor synchronizing bi-motor installation form according to claim 1, it is characterized in that: described connecting bolt (12) after the installing hole through the installing hole on installing hole, the web (11) of a vibrating motor (3) and another vibrating motor (3), is fixed by the nut check that is installed on bolt end successively.
5. the resonance screens of a kind of novel motor synchronizing bi-motor installation form according to claim 1, it is characterized in that: described motor beam (8) is arch, its by horizontal segment (14) and be divided into horizontal segment (14) both sides tilting section (15) form, its cross section is I shape, horizontal segment (14) is by upper plate (9), lower plate (10) and web (11) form, tilting section (15) is by oblique upper plate (16), tiltedly lower plate (17) and tiltedly web (18) formation, web (11) and tiltedly web (18) are positioned at same plane, this plane is perpendicular to the side plate B(5 of excitor (4)) also and between vertical plane there is angle.
6. the resonance screens of a kind of novel motor synchronizing bi-motor installation form according to claim 5, is characterized in that: described web (11) is parallel to the axis of main vibration spring (7).
7. the resonance screens of a kind of novel motor synchronizing bi-motor installation form according to claim 5, is characterized in that: on described horizontal segment (14) or tilting section (15), be provided with the gusset (19) that improves stressing conditions.
8. the resonance screens of a kind of novel motor synchronizing bi-motor installation form according to claim 5, is characterized in that: described tilting section (15) is for inside height is identical with straightway height, outside height is tubaeform higher than straightway height.
9. the resonance screens of a kind of novel motor synchronizing bi-motor installation form according to claim 5, it is characterized in that: the edge of described tilting section (15) is fixedly connected with installing plate (20), tilting section (15) is connected with excitor (4) by installing plate (20).
10. the resonance screens of a kind of novel motor synchronizing bi-motor installation form according to claim 1, is characterized in that: described vibrating motor (3), in the time of installation and removal, uses nonmetal high-strength flexible rope to be bundled in motor beam (8).
CN201410027972.XA 2014-01-21 2014-01-21 A kind of resonance screens of novel motor synchronizing bi-motor installation form Active CN103769364B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104889048A (en) * 2015-04-28 2015-09-09 徐州徐工筑路机械有限公司 Elliptical vibrating screen for asphalt mixing plant

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3477572A (en) * 1967-05-22 1969-11-11 Sweco Inc Vibratory separator
KR100868780B1 (en) * 2008-05-26 2008-11-17 용원기계공업(주) Scalping screen equipment of aggregate production
CN102671857A (en) * 2011-03-13 2012-09-19 李卓 Two-mass resonance screen
CN202509622U (en) * 2012-03-15 2012-10-31 长沙三远钢结构有限公司 Steel structure supporting beam
CN202921557U (en) * 2012-11-28 2013-05-08 李彦 Novel near resonant double-mass linear vibrating screen
CN103394462A (en) * 2013-08-21 2013-11-20 成都西部石油装备有限公司 Screen frame and screen bed separated double-plastid near resonance screen

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3477572A (en) * 1967-05-22 1969-11-11 Sweco Inc Vibratory separator
KR100868780B1 (en) * 2008-05-26 2008-11-17 용원기계공업(주) Scalping screen equipment of aggregate production
CN102671857A (en) * 2011-03-13 2012-09-19 李卓 Two-mass resonance screen
CN202509622U (en) * 2012-03-15 2012-10-31 长沙三远钢结构有限公司 Steel structure supporting beam
CN202921557U (en) * 2012-11-28 2013-05-08 李彦 Novel near resonant double-mass linear vibrating screen
CN103394462A (en) * 2013-08-21 2013-11-20 成都西部石油装备有限公司 Screen frame and screen bed separated double-plastid near resonance screen

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104889048A (en) * 2015-04-28 2015-09-09 徐州徐工筑路机械有限公司 Elliptical vibrating screen for asphalt mixing plant

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