CN103762173A - Method for preparing polysilicon thin film - Google Patents
Method for preparing polysilicon thin film Download PDFInfo
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- CN103762173A CN103762173A CN201110461864.XA CN201110461864A CN103762173A CN 103762173 A CN103762173 A CN 103762173A CN 201110461864 A CN201110461864 A CN 201110461864A CN 103762173 A CN103762173 A CN 103762173A
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- 229910021420 polycrystalline silicon Inorganic materials 0.000 title claims abstract description 71
- 229920005591 polysilicon Polymers 0.000 title claims abstract description 59
- 238000000034 method Methods 0.000 title claims abstract description 36
- 239000010409 thin film Substances 0.000 title abstract description 10
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 57
- 229910021417 amorphous silicon Inorganic materials 0.000 claims abstract description 30
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 25
- 238000002425 crystallisation Methods 0.000 claims abstract description 23
- 230000008025 crystallization Effects 0.000 claims abstract description 22
- 239000000758 substrate Substances 0.000 claims abstract description 19
- 230000003647 oxidation Effects 0.000 claims abstract description 14
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 14
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 12
- 239000010703 silicon Substances 0.000 claims abstract description 12
- 239000011521 glass Substances 0.000 claims abstract description 11
- 238000004518 low pressure chemical vapour deposition Methods 0.000 claims abstract description 11
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 10
- 230000001939 inductive effect Effects 0.000 claims abstract description 8
- 239000002184 metal Substances 0.000 claims abstract description 8
- 229910052751 metal Inorganic materials 0.000 claims abstract description 8
- 238000000623 plasma-assisted chemical vapour deposition Methods 0.000 claims abstract description 6
- 239000012528 membrane Substances 0.000 claims description 29
- 239000013078 crystal Substances 0.000 claims description 25
- 238000002360 preparation method Methods 0.000 claims description 17
- 238000002513 implantation Methods 0.000 claims description 13
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 10
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 9
- 239000004020 conductor Substances 0.000 claims description 9
- 229910052760 oxygen Inorganic materials 0.000 claims description 9
- 239000001301 oxygen Substances 0.000 claims description 9
- 229910021484 silicon-nickel alloy Inorganic materials 0.000 claims description 7
- 239000011248 coating agent Substances 0.000 claims description 6
- 238000000576 coating method Methods 0.000 claims description 6
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 5
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 5
- 229910052786 argon Inorganic materials 0.000 claims description 5
- 229910052796 boron Inorganic materials 0.000 claims description 5
- 239000007789 gas Substances 0.000 claims description 5
- 230000006698 induction Effects 0.000 claims description 5
- 230000001590 oxidative effect Effects 0.000 claims description 5
- 229910052698 phosphorus Inorganic materials 0.000 claims description 5
- 239000011574 phosphorus Substances 0.000 claims description 5
- 238000004544 sputter deposition Methods 0.000 claims description 5
- 229910004298 SiO 2 Inorganic materials 0.000 claims description 4
- 239000012298 atmosphere Substances 0.000 claims description 3
- 229910052814 silicon oxide Inorganic materials 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 abstract description 5
- 239000000377 silicon dioxide Substances 0.000 abstract description 4
- 239000012299 nitrogen atmosphere Substances 0.000 abstract description 3
- 238000006701 autoxidation reaction Methods 0.000 abstract 1
- 229910052681 coesite Inorganic materials 0.000 abstract 1
- 229910052906 cristobalite Inorganic materials 0.000 abstract 1
- 235000012239 silicon dioxide Nutrition 0.000 abstract 1
- 229910052682 stishovite Inorganic materials 0.000 abstract 1
- 238000013268 sustained release Methods 0.000 abstract 1
- 239000012730 sustained-release form Substances 0.000 abstract 1
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- 229920002120 photoresistant polymer Polymers 0.000 description 20
- 239000010408 film Substances 0.000 description 19
- 238000005516 engineering process Methods 0.000 description 15
- WGTYBPLFGIVFAS-UHFFFAOYSA-M tetramethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)C WGTYBPLFGIVFAS-UHFFFAOYSA-M 0.000 description 14
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 9
- 238000005530 etching Methods 0.000 description 9
- 238000001259 photo etching Methods 0.000 description 8
- 230000015572 biosynthetic process Effects 0.000 description 7
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- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 6
- 238000000137 annealing Methods 0.000 description 6
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- 239000007788 liquid Substances 0.000 description 3
- 238000000206 photolithography Methods 0.000 description 3
- LIVNPJMFVYWSIS-UHFFFAOYSA-N silicon monoxide Chemical compound [Si-]#[O+] LIVNPJMFVYWSIS-UHFFFAOYSA-N 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 238000001039 wet etching Methods 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 235000021168 barbecue Nutrition 0.000 description 2
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- 238000006243 chemical reaction Methods 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 238000007598 dipping method Methods 0.000 description 2
- 239000002019 doping agent Substances 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 239000002103 nanocoating Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 229920001621 AMOLED Polymers 0.000 description 1
- 238000006424 Flood reaction Methods 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000003486 chemical etching Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000012940 design transfer Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007715 excimer laser crystallization Methods 0.000 description 1
- 230000005669 field effect Effects 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000007943 implant Substances 0.000 description 1
- 238000000025 interference lithography Methods 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000006166 lysate Substances 0.000 description 1
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- 239000000203 mixture Substances 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 229910000480 nickel oxide Inorganic materials 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- GNRSAWUEBMWBQH-UHFFFAOYSA-N oxonickel Chemical compound [Ni]=O GNRSAWUEBMWBQH-UHFFFAOYSA-N 0.000 description 1
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- H01L21/02365—Forming inorganic semiconducting materials on a substrate
- H01L21/02518—Deposited layers
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- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
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Abstract
The invention provides a method for preparing a polysilicon thin film with a bridged-grain structure. The method includes the following steps that: 1) a polysilicon thin film is deposited on a glass substrate through using plasma enhanced chemical vapor deposition; 2) an amorphous Si thin film is deposited through using a low-pressure chemical vapor deposition method; 3) after an autoxidation layer is removed, a 100 nm-thick oxide layer is formed on the surface of the amorphous Si thin film through oxidation; 4) 8 micron-wide 100 micron-interval grooves which are adopted as inducing lines are formed in the oxide layer; 5) a sustained-release nickel/silicon oxidation source layer is sputtered on a SiO2 nano oxide layer, such that metal induced crystallization can be performed; 6) heating is performed under N2 atmosphere until amorphous Si is completely crystallized; 7) residual nickel on a surface is removed; and 8) parallel conductive strips or conductive wires can be formed in a polysilicon thin film obtained in the step 7) through doping, wherein the conductive strips or conductive wires are connected with multiple grains.
Description
Technical field
The present invention relates to polysilicon technology, relate more specifically to a kind of grained polysilicon thin film technique.
Background technology
In traditional Active Matrix LCD At field, TFT normally uses amorphous silicon (a-Si) material to make.This is mainly because its reduction process temperature and low manufacturing cost on large-area glass base plate.Polysilicon is for high-resolution liquid crystal display (LCD) and active organic electroluminescent display (AMOLED) recently.Polysilicon also has the advantage of integrated circuit on glass substrate.In addition, polysilicon has the possibility of larger pixel aperture ratio, has improved optical energy utilization efficiency and has reduced LC and the power consumption of bottom-emission OLED display.As everyone knows, multi-crystal TFT is more suitable for for driving OLED pixel, not only because OLED is current-driven apparatus, a-Si TFT has the long-term reliability problems of driving OLED, and be because amorphous silicon electron mobility is less, the ratio that needs large W/L, to provide enough OLED pixel driving currents.Therefore,, for High Resolution Display, high-quality multi-crystal TFT is absolutely necessary.
In order to realize the suitability for industrialized production of active matrix TFT display panel, need the quality of very much higher polycrystal silicon film.It need to meet K cryogenic treatment on large-area glass substrate, manufactures cheaply stable manufacturing process, high-performance, the high uniformity of device performance and high reliability.
High temperature polysilicon technology can be used for realizing high performance TFT, but it can not be used in the common glass substrates of using in business panel.In this case, must use low temperature polycrystalline silicon (LTPS).There are three main LTPS technology: (1) anneal solid-phase crystallization (SPC) of a very long time at 600 ℃; (2) excimer laser crystallization, annealing (ELC/ELA) or flash annealing; (3) crystallization inducing metal (MIC).ELC can produce optimum efficiency, but is limited to high equipment investment and maintenance cost, and the size of glass substrate is also difficult to further increase.SPC is the most cheap technology, but the just crystallization about 24 hours of need to annealing at 600 ℃.The shortcoming of MIC is the heterogeneity of metallic pollution and TFT device.Thereby, also without any a kind of technology, can meet all above-mentioned low costs and high performance requirement.
The common ground of all polycrystalline silicon film materials is that the size and shape of the crystallization direction of the crystal grain on film is random distribution in itself.When this polysilicon membrane is used as the active layer of TFT, the electrology characteristic of TFT is limited to the crystal boundary occurring in raceway groove.The distribution of crystal grain is random, makes the electrology characteristic of TFT of whole substrate inhomogeneous.This electrology characteristic discrete problem that distributes, makes final showing as the defect of mura and brightness heterogeneous just.
Summary of the invention
For overcoming above-mentioned defect, the application proposes a kind of new method and improves above TFT characteristic, comprises ELA, SPC and MIC technology.By doped polycrystalline silicon line, the polysilicon of intrinsic is by the parallel lines that adulterate, and is referred to as bridged-grain structures (BG) and connects.
The invention provides a kind of method of preparing the polysilicon membrane with bridged-grain structures, comprising:
1), on glass substrate, use plasma enhanced chemical vapor deposition cvd silicon oxide film;
2) with low-pressure chemical vapor deposition method deposited amorphous Si film;
3) remove after natural oxidizing layer, by oxidation, make amorphous Si film surface form the oxide skin(coating) of one deck 100 nanometer thickness;
4) in oxide skin(coating), forming width is that 8 microns of grooves that are spaced apart 100 μ m are as induction line;
5) at SiO
2on nano-oxide layer, sputter one deck slowly-releasing nickel/silicon oxidation source layer, carries out crystallization inducing metal;
6) at N
2under atmosphere, heat, to non-through the complete crystallization of Si;
7) remove the upper residual nickel in surface;
8) in step 7) in the polysilicon membrane that obtains, by doping, form parallel conductive strips or conductor wire, described conductive strips or conductor wire connect a plurality of crystal grain.
According to preparation method provided by the invention, wherein step 2) in, with low-pressure chemical vapor deposition method, under 550 ℃ of environment, deposit the amorphous Si film of 45 nanometers.
According to preparation method provided by the invention, wherein step 8) in, doped with boron or phosphorus.
According to preparation method provided by the invention, wherein step 4) in, adopt nickel silicon alloy as target, by sputter, form slowly-releasing nickel/silicon oxidation source layer.
According to preparation method provided by the invention, wherein, in nickel silicon alloy target, nisiloy ratio is: Ni: Si=1: 9.
According to preparation method provided by the invention, wherein sputter is to carry out in argon gas and the oxygen ratio hybird environment of 200: 1.
According to preparation method provided by the invention, wherein sputter DC power supply is 7W, and sputtering time is 6 minutes.
According to preparation method provided by the invention, wherein step 6) in heating-up temperature be 590 degrees Celsius.
According to preparation method provided by the invention, wherein step 8) comprising: on polysilicon membrane, form mask; Implantation forms conductive strips or the conductor wire adulterating in polysilicon membrane.
Use this BG polysilicon layer as active layer, assurance electric current vertical current is crossed parallel lines TFT design, and the impact of crystal boundary can reduce.Threshold voltage, switch ratio, device mobility, the uniformity of whole substrate, these important characteristics of the reliability of sub-threshold slope and device can be used present this technology to be improved.These improve, simultaneously also can be so that cost be lower, and price is more cheap, and high performance LTPS TFT is become a reality.
Accompanying drawing explanation
Referring to accompanying drawing, embodiments of the present invention is further illustrated, wherein:
Fig. 1 a and Fig. 1 b are respectively the schematic diagram of low-temperature polysilicon film and corresponding barrier Distribution;
Fig. 2 a and Fig. 2 b are respectively the schematic diagram of bridged-grain polysilicon membrane and corresponding barrier Distribution;
Fig. 3 is for forming the cross sectional representation of BG line structure;
Fig. 4 is for take the SEM picture that cycle that PR1075 forms is the BG line pattern of 1 μ m;
Fig. 5 is that Selwyn Lloyd is interfered schematic diagram;
Fig. 6 is for being used LIL to form the cross sectional representation of BG line;
The SEM picture that Fig. 7 is the positive photoresist film realized by LIL system;
The SEM picture that Fig. 8 is the negative film realized by LIL system;
Fig. 9 is NIL process schematic diagram, and Fig. 9 a is press mold, and Fig. 9 b is the demoulding;
Figure 10 a, 10b and 10c are respectively the cross sectional representation of sample A, sample B and sample C crystallization;
Figure 11 is that all samples forms the cross sectional representation after BG line by photoresist and Implantation;
Figure 12 a, 12b and 12c are the microphoto of TMAH etching macromeritic polysilicon, little grained polysilicon and SR-MILC polysilicon.
Embodiment
Generally, polysilicon is comprised of two parts, and a kind of is single grained region, and another kind is crystal boundary.Conductive characteristic in crystal grain is almost identical, and poor across the conduction of crystal boundary, this can cause the loss of whole mobility and the increase of threshold voltage.The active channel of the thin-film transistor of polysilicon membrane (TFT) is comprised of such polysilicon membrane conventionally.Conductive characteristic random and that change is unfavorable for display performance and image quality.As shown in Figure 1a, low-temperature polysilicon film comprises the border of crystal grain and crystal grain to typical polysilicon structure figure.Adjacent intergranule has obvious crystal boundary.Generally, the length of crystal grain is in tens nanometers, between several microns of sizes, is considered to a single crystal.Grain boundaries is distributed with a lot of dislocation conventionally, storehouse fault and hanging key defect.Due to different preparation methods, the crystal grain in low-temperature polysilicon film may be random distribution or be directional distribution.
At crystal boundary, there is major defect, will cause high potential barrier, as shown at Fig. 1 b.The carrier transport of potential barrier (or vertical component of oblique potential barrier) vertical direction can have influence on initial condition and current capacity.Thin-film transistor threshold voltage prepared by this low-temperature polysilicon film, field-effect mobility is all limited to crystal boundary potential barrier.When the grain boundary of playing link effect is applied to TFT, also can, under high reverse grid voltage, cause larger leakage current.
The polysilicon technology of bridged-grain (BG) is the active layer at TFT, by using parallel electrically conductive band or line to connect the technology of crystal grain.Form the crossover track of the crystal grain that the electric current of conductive strips or vertical direction flows through, can greatly improve the performance of TFT.These crossover tracks can reduce the impact of crystal grain boundary, as shown at Fig. 2 (b).This structure is defined as the structure of bridged-grain (BG).
Described " bridging " is comprised of parallel highly doped lines, and we are referred to as BG line.The BG line forming on polysilicon membrane should be narrow, very close to each other.The width of this line and spacing should be similar with the size of crystal grain.Conductor wire should not contact with each other, and should contain whole polysilicon membrane so that with reprocessing.The major function of BG line is to build bridge perpendicular to the flow direction of electric current at intergranule.Therefore, electric current is mobile along these circuits is no longer a major issue.
The polysilicon membrane schematic diagram of the bridged-grain structures of Fig. 2 a shown in being.Conductor wire is perpendicular to the flow direction of electric current.These conductor wires can form with p or N-shaped doped semiconductor doping ion.Doping can be adjusted, to create conductive channel, conventionally 10
12/ cm
2to 10
16/ cm
2scope.The pattern of doping can be undertaken by various methods, as simple photoetching, and laser interference, or nano imprint lithography etc.
The present embodiment provides a kind of formation to have the method for the polysilicon membrane of bridged-grain (BG) line, comprising:
1) at polysilicon membrane surface spin coating one deck PR 1075 photoresists, after the spin coating of PR photoresist, sample is heated to 90 degree and carries out soft roasting, be 1 minute heating time, soft roasting object is in order to reduce the solvent of photoresist, from~20% to~5%, discharge the stress of induction spin-coated thin film simultaneously, after soft baking, use ASM PAS5000 step photo-etching machine photoresist to be exposed under for 365nm light at wavelength, after 110 ℃ of barbecues 1 minute, then sample is dipped into FHD-530 and carries out development treatment second, the photoresist being emerging under light is dissolved in lysate, the part that does not touch light is to keep intact, thereby make BG line graph transfer to (as shown in Figure 3) on photoresist, the formation cycle is the BG line pattern (its SEM photo as shown in Figure 4) of 1 μ m,
2) 120 ℃ hard roasting after, sample is sent to and in CF3000, carries out Implantation.
The step photo-etching machine of ASML 5000 types of NFF (The Nanoelectronics Fabrication Facility nanoelectronic manufacturing works), ratio is 5 to 1, this has guaranteed that minimum feature and minimum interval are 0.5 μ m.Therefore, minimum line cycle limit is at 1 μ m.
The present embodiment generates BG pattern and two steps of Implantation by photoetching, has obtained the BG line being comprised of the doped polycrystalline silicon parallel lines that the single repetition period is 1 μ m.
In other embodiments, again recrystallized amorphous silicon is become to polysilicon after also can first forming BG line on amorphous silicon, BG line can be formed on before or after crystallization.
This elder generation adulterates and forms the method for BG line recrystallization on amorphous silicon, and recrystallized amorphous silicon, then the method that forms BG line on polysilicon compares, and at least has the following advantages: when carry out the doping of P type on amorphous silicon, more can promote the crystallization of amorphous silicon during annealing with first; Because dopant can spread when the recrystallized amorphous silicon, utilize this point, the ratio of Yu Fei doped region, controlled doping district better, dwindles the probability of the crystal boundary that is present in non-doped region further, reduces the risk of short circuit simultaneously; Have again, because annealing process is after doping, in recrystallized amorphous silicon also electrode dopant activation.
Embodiment 2
BG line pattern also can be realized with laser interference photolithography technology (LIL), and this is easily at large-area substrates, to realize, and does not need a mask plate.Laser interference photolithography technology (LIL) is manufacturing cycle property and prefered method quasi periodicity pattern on a larger region substrate.
The device that the Selwyn Lloyd of use based on as shown in Figure 5 interfered.Regular pattern is to consist of coherence laser beam and reflection lasering beam.Because the second bundle laser beam is to be formed by the mirror that simultaneously approaches very much substrate, such setting two-beam interference setting real with compared, and it is not too responsive to vibration.The cycle of interference figure, and the resist layer grating record on substrate are to be determined by formula P=λ/(2sin θ).The light source that uses 363.8nm, in the cycle of 300 nanometer to 1000 nanometers, can be easy to recall.
The present embodiment provides a kind of formation to have the method for the polysilicon membrane of bridged-grain (BG) line, comprising:
1) anti-reflection coating (ARC) of spin coating one deck 280nm firmly roasting at 175 ℃ on polysilicon membrane, then spin coating on ARC layer
thick PR 1075 photoresists, are put into 90 degree environment heating 1mins sample, then photoresist are placed in LIL system and are exposed, and as for PR1075 photoresist, select
luminous energy, after exposure, 110 ℃ of barbecues 1 minute, then sample was dipped into FHD-530 and carries out development treatment second, thereby BG line graph is transferred on photoresist, and its cross section structure schematic diagram is as shown in Figure 6;
2) after 120 ℃ of hard baking, sample is sent to CF3000 ion implant systems and carries out BG Implantation, and after BG Implantation, PR glue is deprived removal at oxygen plasma temperature 30min under 100 ℃ of environment.
The polysilicon membrane that the present embodiment obtains can be called as BG-poly-Si, can be used as TFT active layer and uses.
Fig. 7 is for being used the SEM photo of the positive glue of LIL system.Be noted that use positive photoresist forms the common PR line of grating pattern narrower than groove, as shown in Figure 7.In this case, Implantation and activate after, owing to injecting the phenomenon that laterally spreads and in the reasons such as diffusion of activation, contiguous BG line is too easily short-circuited.
Address this problem, after LIL system exposure, can be under ammonia environment 90 ℃ of heating 30 minutes.Then sample is pushed into and is exposed to 200mJ/cm
2the UV luminous environment of the energy.Finally, after treatment, positive glue becomes negative glue, after development, as shown in Figure 8, can make the BG distance between centers of tracks of follow-up formation increase, and prevents owing to injecting the phenomenon laterally spreading and the BG line short circuit that makes vicinity in the reasons such as diffusion of activation.
The present embodiment generates BG pattern and two steps of Implantation by laser interference photolithography technology (LIL), has obtained the BG line being comprised of the doped polycrystalline silicon parallel lines that the repetition period is 300 nanometer to 1000 nanometers.
In other embodiments, again recrystallized amorphous silicon is become to polysilicon after also can first forming BG line on amorphous silicon, BG line can form before or after crystallization.
Embodiment 3
The another kind of mode that can realize undersized BG line pattern is nano-imprint lithography (NIL) technology.NIL is a simple photoetching process, has cost low, high volume production and high-resolution.It is to form patterning by the mechanical deformation of the marking on resist and subsequent handling.The marking of resist is normally formed in heat or ultraviolet light polymerization process through being printed on by a monomer or polymer formulations.
The principle of NIL as shown in Figure 9, will have the hard mold on the undulations surface of nanoscale to be pressed into polymeric material on substrate, thereby on polymeric material, forms the thickness contrast that height rises and falls.The eluvium of very thin polymeric material has a mind to stay under mold tabs part, as soft resilient coating, to prevent that hard mold from directly having influence on substrate, also effectively protects undulations surface and the equipment surface of the nanoscale of die surface exquisiteness simultaneously.After processing through NIL, make BG shape design transfer to substrate, and then carry out BG Implantation.
Embodiment 4
The present embodiment provides a kind of formation to have the method for the polysilicon membrane of bridged-grain (BG) line, comprising:
1), on Eagel2000 glass substrate, use the silica (SiO of plasma enhanced chemical vapor deposition (PEVCD) deposition 300nm
2).Then use low-pressure chemical vapor deposition (LPCVD) method under 550 ℃ of environment, to deposit the a-Si of 45 nanometers;
2) at 1% hydrofluoric acid, hold that liquid (HF) is inner floods 1 minute after the natural oxidizing layer of removing, put temperature into and be the oxidation environment 15 minutes of 550 degree, make a-Si surface form one deck SiO
2nano-oxide layer;
3) in this nanometer layer, sputter one deck slowly-releasing (SR) nickel/silicon oxidation source layer carries out crystallization inducing metal, adopt nickel silicon alloy as target, nisiloy ratio is: Ni: Si=1: 9, sputter is to carry out in argon gas and the oxygen ratio hybird environment of 200: 1, sputter DC power supply is 7W, and sputtering time is 90 seconds;
4) under 590 degree N2 atmosphere, heat 6 hours, till the complete crystallization of a-Si, the schematic cross-section that Figure 10 a is this crystallization protocol;
5) soak 120 ℃ of mixed solution H
2sO
4+ H
2o
2in 10 minutes, to remove the upper residual nickel in surface.Then be put into 1% etching acid (HF) and soak 1 minute, to remove nano coating, then deposit the LTO of 100nm;
6) use the ASM PAS5000 step photo-etching machine that the wavelength described in embodiment 1 is 365nm to form BG pattern, the BG line cycle is 1 micron.
7) at 120 ℃, toast after 30 minutes, for all P channel TFT, at energy and the 2E15/cm of 40KeV
2under dosage, using boron to adulterate for BG, for all N-type TFT, is BG doping with phosphorus, and the BG doping is here to be undertaken by two steps, at the dosage of each step, is 1E15/cm
2, Implantation Energy is respectively 80KeV and 130KeV, obtains structure as shown in figure 11;
8) use oxygen plasma at 100 degrees Celsius of lower 30 minutes stripping photoresists, after removing PR photoresist, the LTO of 100nm is also used 777 wet etching removal.After this step of BG completes, whole part doped polycrystalline silicon film can be called BG-poly-Si, can be used for TFT active layer.
Utilize slowly-releasing nickel/silicon oxidation source layer to carry out in the process of crystallization inducing metal, slowly-releasing nickel/silicon oxidation source is a supplementary source as nickel in a relatively slow speed.The nickel of this Ni source slowly provides in silicon and the reaction of nisiloy oxide, and this provides a large amount of pure nickel atoms to be very different with pure nickel source.Therefore, the nickel amount that nickel oxide provides is less than pure nickel source, and this slow release reaction nickel can reduce the content of residual nickel in polysilicon.
The internal structure of the film that the step 4 of the method providing in the present embodiment) resulting polysilicon membrane is shown after room temperature etching by Tetramethylammonium hydroxide (TMAH) etching solution is as shown in Figure 12 a, the polysilicon that the present embodiment obtains is large-scale grained polysilicon, has high mobility, low cost and stress relief annealed feature.
Embodiment 5
The present embodiment provides a kind of formation to have the method for the polysilicon membrane of bridged-grain (BG) line, comprising:
1), on Eagel2000 glass substrate, use the silica (SiO of plasma enhanced chemical vapor deposition (PEVCD) deposition 300nm
2).Then use low-pressure chemical vapor deposition (LPCVD) method under 550 ℃ of environment, to deposit the a-Si of 45 nanometers;
2) 1% inner dipping of hydrofluoric acid appearance liquid (HF), within 1 minute, arrive after the natural oxidizing layer of removing, immersing temperature is the H of 120 degree
2sO
4+ H
2o
2mixed solution 10 minutes, makes a-Si surface form one deck SiO
2nanometer layer;
3) in this nanometer layer, sputter one deck slowly-releasing (SR) nickel/silicon oxidation source layer carries out crystallization inducing metal, adopt nickel silicon alloy as target, nisiloy ratio is: Ni: Si=1: 9, sputter is to carry out in argon gas and the oxygen ratio hybird environment of 200: 1, sputter DC power supply is 7W, and sputtering time is 2 minutes;
4) under 590 degree N2 atmosphere, heat 6 hours, till the complete crystallization of a-Si, the schematic cross-section that Figure 10 b is this crystallization protocol;
5) soak 120 ℃ of mixed solution H
2sO
4+ H
2o
2in 10 minutes, to remove the upper residual nickel in surface.Then be put into 1% etching acid (HF) and soak 1 minute, to remove nano coating, then deposit the LTO (low temperature oxide) of 100nm;
6) use the ASM PAS5000 step photo-etching machine that the wavelength described in embodiment 1 is 365nm to form BG pattern, the BG line cycle is 1 micron;
7) at 120 ℃, toast after 30 minutes, for all P channel TFT, under the energy of 40KeV and 2E15/cm2 dosage, use boron to adulterate for BG, for all N-type TFT, with phosphorus, be BG doping, the BG doping is here to be undertaken by two steps, at the dosage of each step, is 1E15/cm2, Implantation Energy is respectively 80KeV and 130KeV, obtains structure as shown in figure 11;
8) use oxygen plasma 30 minutes stripping photoresists at 100 ℃ of temperature, after removing PR photoresist, the LTO of 100nm is also used 777 wet etching removal.After this step of BG completes, whole part doped polycrystalline silicon film can be called BG-poly-Si, can be used for TFT active layer.
The internal structure of the film that the step 4 of the method providing in the present embodiment) resulting polysilicon membrane is shown after room temperature etching by Tetramethylammonium hydroxide (TMAH) etching solution is as shown in Figure 12 b, the polysilicon that the present embodiment obtains is the polysilicon membrane of little crystal grain (flocculent structure), there are less mobility and higher nickel residual quantity, yet this technology has good uniformity, cost is low, annealing time is short, the wider advantages such as PROCESS FOR TREATMENT window.
Embodiment 6
The present embodiment provides a kind of formation to have the method for the polysilicon membrane of bridged-grain (BG) line, comprising:
1), on Eagel2000 glass substrate, use the silica (SiO of plasma enhanced chemical vapor deposition (PEVCD) deposition 300nm
2).Then use low-pressure chemical vapor deposition (LPCVD) method under 550 ℃ of environment, to deposit the a-Si of 45 nanometers;
2) 1% inner dipping of hydrofluoric acid appearance liquid (HF), within 1 minute, arrive after the natural oxidizing layer of removing the low temperature oxide (LTO) of deposition one deck 100 nanometer thickness;
3) by chemical etching technique, on LTO layer, form width and be 8 microns of grooves that are spaced apart 100 μ m as induction line (IL), as shown in Figure 10 C, be dipped into the H of 120 degree
2sO
4+ H
2o
2in mixed solution 10 minutes to remove photoresist, sputter one deck slowly-releasing (SR) nickel/silicon oxidation source layer carries out crystallization inducing metal, adopt nickel silicon alloy as target, nisiloy ratio is: Ni: Si=1: 9, sputter is to carry out in argon gas and the oxygen ratio hybird environment of 200: 1, sputter DC power supply is 7W, and sputtering time is 6 minutes;
4) at 590 ℃, N
2crystallization, the schematic cross-section that Figure 10 c is this crystallization protocol are carried out in atmosphere heating for 2 hours;
5) be immersed to the H of 120 degree
2sO
4+ H
2o
2mixed solution 10 minutes, to remove the upper residual nickel in surface;
6) use the ASM PAS5000 step photo-etching machine that the wavelength described in embodiment 1 is 365nm to form BG pattern, the BG line cycle is 1 micron;
7) at 120 ℃, toast after 30 minutes, for all P channel TFT, under the energy of 40KeV and 2E15/cm2 dosage, use boron to adulterate for BG, for all N-type TFT, with phosphorus, be BG doping, the BG doping is here to be undertaken by two steps, at the dosage of each step, is 1E15/cm2, Implantation Energy is respectively 80KeV and 130KeV, obtains structure as shown in figure 11;
8) use oxygen plasma 30 minutes stripping photoresists at 100 ℃ of temperature, after removing PR photoresist, the LTO of 100nm is also used 777 wet etching removal.After this step of BG completes, whole part doped polycrystalline silicon film can be called BG-poly-Si, can be used for TFT active layer.
The internal structure of the film that the step 4 of the method providing in the present embodiment) resulting polysilicon membrane is shown after room temperature etching by Tetramethylammonium hydroxide (TMAH) etching solution is as shown in Figure 12 c, the polysilicon that the present embodiment obtains is slowly-releasing nickel induction transverse crystallizing (SR-MILC) polysilicon membrane, a process window is widely provided, can have prevented the impact of batch processing on the changes in process parameters between polycrystalline SiTFT.
Claims (9)
1. a method of preparing the polysilicon membrane with bridged-grain structures, comprising:
1), on glass substrate, use plasma enhanced chemical vapor deposition cvd silicon oxide film;
2) with low-pressure chemical vapor deposition method deposited amorphous Si film;
3) remove after natural oxidizing layer, by oxidation, make amorphous Si film surface form the oxide skin(coating) of one deck 100 nanometer thickness;
4) in oxide skin(coating), forming width is that 8 microns of grooves that are spaced apart 100 μ m are as induction line;
5) at SiO
2on nano-oxide layer, sputter one deck slowly-releasing nickel/silicon oxidation source layer, carries out crystallization inducing metal;
6) at N
2under atmosphere, heat, to non-through the complete crystallization of Si;
7) remove the upper residual nickel in surface;
8) in step 7) in the polysilicon membrane that obtains, by doping, form parallel conductive strips or conductor wire, described conductive strips or conductor wire connect a plurality of crystal grain.
2. preparation method according to claim 1, wherein step 2) in, with low-pressure chemical vapor deposition method, under 550 ℃ of environment, deposit the amorphous Si film of 45 nanometers.
3. preparation method according to claim 1, wherein step 8) in, doped with boron or phosphorus.
4. preparation method according to claim 1, wherein step 4) in, adopt nickel silicon alloy as target, by sputter, form slowly-releasing nickel/silicon oxidation source layer.
5. preparation method according to claim 4, wherein, in nickel silicon alloy target, nisiloy ratio is: Ni: Si=1: 9.
6. preparation method according to claim 4, wherein sputter is to carry out in argon gas and the oxygen ratio hybird environment of 200: 1.
7. preparation method according to claim 4, wherein sputter DC power supply is 7W, sputtering time is 6 minutes.
8. preparation method according to claim 1, wherein step 6) in heating-up temperature be 590 degrees Celsius.
9. preparation method according to claim 1, wherein step 8) comprising: on polysilicon membrane, form mask; Implantation forms conductive strips or the conductor wire adulterating in polysilicon membrane.
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CN202405261U (en) | 2012-08-29 |
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CN102956710A (en) | 2013-03-06 |
CN102956500A (en) | 2013-03-06 |
CN102956648A (en) | 2013-03-06 |
CN102956678A (en) | 2013-03-06 |
CN103779391A (en) | 2014-05-07 |
CN103762172A (en) | 2014-04-30 |
CN102955307A (en) | 2013-03-06 |
CN202405260U (en) | 2012-08-29 |
CN102956499A (en) | 2013-03-06 |
CN103762174A (en) | 2014-04-30 |
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