CN103757762A - Spinning method for conducting fiber arrangement on fiber bands - Google Patents
Spinning method for conducting fiber arrangement on fiber bands Download PDFInfo
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- CN103757762A CN103757762A CN201410026731.3A CN201410026731A CN103757762A CN 103757762 A CN103757762 A CN 103757762A CN 201410026731 A CN201410026731 A CN 201410026731A CN 103757762 A CN103757762 A CN 103757762A
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- 238000009987 spinning Methods 0.000 title claims abstract description 32
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- 238000012545 processing Methods 0.000 abstract description 6
- 239000004753 textile Substances 0.000 abstract description 6
- 229920000742 Cotton Polymers 0.000 abstract description 3
- 238000007378 ring spinning Methods 0.000 abstract description 3
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Abstract
The invention relates to a spinning method for conducting fiber arrangement on fiber bands, and belongs to the technical field of textile processing. According to the method, a device used for conducting fiber arrangement processing on the fiber bands is additionally arranged in a front drafting area of a ring spinning frame, the fiber bands are gathered slowly in the advancing direction of the fiber bands through a bundle collecting groove of the fiber arrangement processing device which is mounted in a spacing block or a rocking rack, the fiber bands with the number of fibers gradually decreased can be smoothed, the gathering mode is essentially different from a traditional horn-opening rapid short-process gathering mode, the position at the frontmost end of the fiber arrangement device is very close to the meshing line of a front leather roller and a front roller, resultant yarn hairiness can be obviously lowered, resultant yarn evenness and resultant yarn brute force are improved, meanwhile, the phenomenon that fibers are sucked by a cotton sucking tube to be turned into air bellow waste on a spun yarn twisting triangle area edge is reduced, the spun yarn pull rate can be better improved, and the spinning method for fiber arrangement processing is convenient to operate and small in influence on operation of knitters.
Description
Technical field
The present invention relates to a kind of spinning method that yarn is carried out to whole fibre, concrete is exactly by installing a kind of device that yarn is carried out to whole fine processing additional on existing spinning equipment, belonging to technical field of textile processing.
Background technology
Spinning process is basis and the key link of whole textile industry, and the quality of spinning yarn that link is produced directly determines the following process of yarn, as weaving efficiency and cloth cover effect etc.The basis that the RING SPINNING that 19 beginnings of the century occurred has been established resultant yarn process technology in modern age, filoplume and bar are dry is to weigh the index that the important indicator of yarn qualities is also standard GB/T/T398-93 regulation spun yarn quality, yarn evenness and filoplume not only affect the production efficiency of the rear operation such as woven, knitting, and affect the presentation quality of final products, today that particularly shuttleless loom is generally applied, reduce Yarn filoplume tool and be of great significance.
Aspect control Yarn filoplume, scholar both domestic and external did a large amount of research.Conventionally the method adopting has two kinds, to adopt the i.e. reasonably optimizing by technological parameter or the generation of applying some Advanced Spinning Technologies and reduce filoplume of conventional method, as improved yarn twist, reduce spinning speed, suitably increase spinning tension, suitably reduce spun yarn back zone drafting multiple or adopt as compact spinning technology etc.Be that the special fluff reducing device of development is eliminated a filoplume, as added some simple filoplume cancellation elements on ring throstle, reduce Yarn filoplume.The basic method that adopts jet-impingement reduces Yarn filoplume at present, jet-impingement device is installed between front roller and twizzle, utilize the revolution of air-flow to make established filoplume paste volt in yam surface, as U.S. Department of Intellectual Property invention disclosed patent on April 10th, 1979 " method and apparatus yarn treatment " patent No. invention disclosed patent on August 22nd, 41481779 and 1989 " method and apparatus for modifying sun textile yarn ", the patent No. 5263311.These are studied the difference that main difference is jet-impingement device and cause yam surface fiber to be subject to force direction difference, thereby produce different coiling effects and cause the difference of Yarn filoplume eradicating efficacy.These devices need to install special compressed air unit and pipeline simultaneously, and complex structure is arranged on fine spining machine spinner's joint is operated and had a great impact, and energy consumption is larger.The press bar distance clip of with groove, China Patent Publication No. CN201459313U, open day on 05 12nd, 2010, denomination of invention is the press bar distance clip of with groove, this patent discloses a kind of press bar distance clip of with groove, comprise spacing block and the pressure bar that is fixed on two ends, spacing block left and right, on the symmetrical sidewall of pressure bar, have and be the concave groove I of del and concave groove II triangular in shape, concave groove I be positioned at concave groove II directly over and its groove face be greater than the groove face of concave groove II, the pointed bottom surface of concave groove I and the pointed end face of concave groove II join just.The press bar distance clip of this utility model with groove is in spinning process, yarn cross section is subject to disperse function by concave groove II triangular in shape again after being subject to contraction by the concave groove I that is del, thereby the control that yarn cross section is subject to reduces to have affected yarn quality.China Patent Publication No. CN103361784A, open day 2013.10.23, denomination of invention is spun yarn collector, and collector is installed in fine spining machine draw zone, can dwindle the width of fiber strip, arrange floating fiber, reduce flyings and drafting rubber roller because of rubber roll flower and clearer waste that Electrostatic Absorption produces, cut down the consumption of raw materials, significantly reduce resultant yarn filoplume, and sliver collector when the collector is forced extruding to sliver, collector produces friction with sliver, affects yarn quality and worsens it and do.
Improve bar dry aspect, scholar both domestic and external also did a large amount of research.In sum, being lowered into Yarn Evenness irregularity has the measure of following four aspects: the one, strengthen management to raw material and the analysis of experiments work of performance, fully grasping on the basis of material performance, rationally batching, the particularly difference to raw material length, fineness, and the control of short flannel and Harmful Defect, the strict implement rules of distributing cotton.The 2nd, rationally carry out technological design, give full play to the control ability of each drawing-off parts to fiber movement, make fiber motion regularly in drafting process, to reduce " drafting wave " concerning the fine spining machine of resultant yarn operation, particularly important.The 3rd, improve half-finished quality, be strictly on guard against that the cycle in semi-finished product is involved potential irregular existence.In addition, improve separating degree and the extended parallelization of fiber in semi-finished product, and be also vital to making fiber be regular motion in the drafting process of spinning process.The 4th, improve the design rationality of machinery and manufacture the precision of precision, particularly drafting unit, strengthen that mechanical maintenance is saved from damage, maintenance work, guarantee that equipment state is good, reduce " mechanical wave ".
For improving into Yarn Evenness, what a lot of patents were similar does to improve bar at draw zone setting pressure rod increase additional friction force circle, as China Patent Publication No. CN202193900A, open day on April 18th, 2012, denomination of invention is pressure bar for spinning front zone, this utility model discloses pressure bar for spinning front zone, belong to field of textile machinery, its structure comprises barred body and spacing block, described barred body is arranged on the bottom of spacing block through spacing block, the cross section of described barred body is that top is the oblique pointed shape upwarping, bottom is circular arc, the middle part of described spacing block and front side are respectively arranged with central slot and front side groove, the external margin of described barred body and upper pin front portion is parallel shape setting.Compared with prior art, pressure bar for spinning front zone of the present utility model has in upper pin front portion and is provided with barred body, can further strengthen the control of fiber in counter extensioin district, the features such as resultant yarn thickness is more even, but this pressure bar can be wound around fiber and cannot adapt to traversing of rove, if not traversing, rove can make roller uneven wear, reduced the service life of roller, increased production cost, be unfavorable for that spread is used.China Patent Publication No. CN202181396U, in open day on April 4th, 2012, denomination of invention is the pressure bar collector that can traverse, and relates to a kind of draft apparatus of field of textile machinery, particularly belongs to a kind of for the pressure bar collector on spinning machine.Spacing block (1), pressure bar (2), consist of, spacing block is provided with mounting hole, and the shape of mounting hole is consistent with the cross sectional shape of pressure bar, and pressure bar is inserted in this mounting hole, forms with it matched in clearance; Pressure bar is provided with a blind hole, and in blind hole, riveting fills a spacer pin (3), coordinates with the stopper slot (4) on spacing block.The utility model compared with prior art, have and can realize yarn and traverse, thereby reduce roller wearing and tearing, extend roller service life, effectively control the district's fiber that swims, reduce filoplume, improve the advantage of spinning quality, but still there is the problem of Filament-wound Machine pressure bar in this invention, and this is installed can traverse after pressure bar collector, rove is traversing be subject to perpendicular to the resistance of roving-drafting direction larger, be unfavorable for that in rove, stretching of single fiber is arranged in parallel completely, worsen into Yarn Evenness, between ingot, difference also can increase, affect yarn quality, be unfavorable for spread.China Patent Publication No. CN102260940A, open day on November 30th, 2011, denomination of invention is a kind of high-efficiency tight spinning process, this patent discloses a kind of high-efficiency tight spinning process, this technique is on the basis of compact spinning technology, in Spinning Draft Zone, increase fiber controller, increased friction field, fiber movement has been carried out effectively controlling, especially the control to staple fibre, makes the reach of Fiber Velocity point, is lowered into Yarn Evenness irregularity, but compact spinning energy consumption is large, the fiber controller of increase has reduced fiber utilization rate.
Summary of the invention
For the problem of above-mentioned existence, the object of the present invention is to provide a kind of spinning method that yarn is carried out to whole fibre.
To achieve these goals, its technical solution is:
A kind of spinning method that yarn is carried out to whole fibre, on the spacing block of ring throstle front draft zone or on reel cage, install whole fine treating apparatus additional, yarn is by the whole fine treating apparatus of gripping jaw input of lower cushion rubber and the common composition of upper cushion rubber, through whole fine treating apparatus, gather and autoleveller yarn after treatment, after from front leather roller and front roller composition, jaw is exported, through twizzle, rings, steel traveler, be wound on ring bobbin.
Described whole fine treating apparatus is comprised of whole fine device, back shaft and support, it is cylindric that back shaft is, support is fixedly connected on back shaft centre position, whole fine device consists of axle sleeve and bundling plate, bundling plate and axle sleeve are connected to entirety, on bundling plate, have boundling groove, the import department of boundling groove is positioned at the below of axle sleeve, the import of boundling groove and the line of outlet are perpendicular to the axis of axle sleeve, axle sleeve movable set is on back shaft two ends, and be positioned at support both sides, sleeve diameter is 1.2:1-4.0:1 with back shaft diameter ratio.
Described bundling plate adopts the one in sheet metal or potsherd or plastic sheet.
In the described whole fine treating apparatus being arranged on spacing block or on reel cage, the outlet of boundling groove and the path of contact of front leather roller and front roller distance are 0.1-5.0mm.
Owing to having adopted above technical scheme, the feature of the whole fibre of the present invention is that yarn slowly gathers along yarn direction of advance by the boundling groove that is arranged on the whole fine treating apparatus on spacing block or on reel cage, the yarn that number of fiber is reduced gradually plays the suitable effect of smoothing out with the fingers, gather and have essence different from the quick short flow process of traditional horn mouth, the area of strand integrated composite is large, slowly gentleness does not produce down hooked fibre, not affecting along the uniformity of yarn length direction is that bar is dry, along with advancing of yarn, the yarn that the horn mouth being shunk gradually by rear end forward end reduces gradually to number of fiber shrinks set and management, avoid floating fiber to external diffusion.Whole fine device position foremost approaches the path of contact of front leather roller and front roller very much, with the fiber of realizing be about to form yarn after path of contact, carry out polymerization, compared with path of contact, there is essential distinction with traditional horn mouth collector, the yarn of tradition horn mouth collector in can only counter extensioin process carries out polymerization, and now number of fiber is far longer than the number of fiber of actual formation yarn.Whole fine device can be along being laterally free to slide, meet that RING SPINNING is traversed or the unsettled requirement in the path of yarn own, with the fixing essential distinction of can not having traversed of traditional horn mouth collector, thereby do not produce extra drafting resistance, in order to avoid cause the increase of the dry deterioration of bar, details, because whole fine device sleeve diameter is 1.2:1-4.0:1 with back shaft diameter ratio, the feature that whole fine utensil has up and down, freely rotate among a small circle left and right, adapts to the position of yarn and the variation of thickness automatically.Whole fine device gathers the rear end (bell-mouthed the widest part) of mouth and can rotate along back shaft, and front end is free end, the groove of yarn below it passes through, the thickness of front end weight and yarn and number of fiber have certain matching relationship, and its weight can be smoothed out with the fingers along fiber, but do not make yarn distortion, when running into weak joint place, when yarn is bent, whole fine device front end is held up by roller, to prevent yarn excessive deformation.Reach: yarn surface fiber is had to the suitable effect of smoothing out with the fingers, strong to the thick place pressurization smoothing effect of yarn, and to a little less than the thin place pressurization smoothing effect of yarn, therefore can reach the effect of similar autoleveller.The overall weight of this whole fine device is between the 20%-80% of institute's yarn ultimate strength, according to the needs to filoplume control degree, determines.
Accompanying drawing explanation
Fig. 1 is operation principle schematic diagram of the present invention.
Fig. 2 is the whole fine treating apparatus structural representation of the present invention.
Fig. 3 is whole fine device structural representation.
Fig. 4 is the side view of Fig. 3.
The specific embodiment
Below in conjunction with accompanying drawing, the present invention is described in further detail.See accompanying drawing
A kind of spinning method that yarn is carried out to whole fibre, on the spacing block of ring throstle front draft zone or on reel cage, install whole fine treating apparatus 4 additional, yarn 1 is by the whole fine treating apparatus 4 of gripping jaw input of lower cushion rubber 2 and upper cushion rubber 3 common compositions, through whole fine treating apparatus 4, gather and autoleveller yarn 1 after treatment, forming from front leather roller 5 and front roller 6 after jaw output, through twizzle 7, rings 8, steel traveler 9, be wound on ring bobbin 10.
Described whole fine treating apparatus 4 is by whole fine device 11, back shaft 12 and support 13 form, back shaft 12 is cylindric, support 13 is fixedly connected on back shaft 12 centre positions, whole fine device 11 consists of axle sleeve 14 and bundling plate 15, bundling plate 15 is connected to entirety with axle sleeve 14, on bundling plate 15, have boundling groove 16, the import department of boundling groove 16 is positioned at the below of axle sleeve 14, the import of boundling groove 16 and the line of outlet are perpendicular to the axis of axle sleeve 14, whole fine device 11 passes through axle sleeve 14 movable sets at back shaft 12 two ends, and be positioned at support 13 both sides, axle sleeve 14 internal diameters are 1.2:1-4.0:1 with back shaft 12 diameters ratios, whole fine utensil has up and down, the feature that freely rotate among a small circle left and right, automatically adapt to the position of yarn and the variation of thickness.Yarn 1 is inputted in front draft zone by middle roller 2 and medium rubber roller 3, enter whole fine treating apparatus 4, yarn is subject to slowly gathering of boundling groove 16, the width of yarn 1 cross section progressively reduces, frictional force in yarn 1 between fiber has also obtained enhancing, through horizontal boundling yarn 1 after treatment, during through boundling groove 16, be subject to boundling groove 16 inwalls soft " stroking ", the area that boundling groove 16 gathers is large, slowly gentleness does not produce down hooked fibre, smooth out with the fingers the path of contact that suitable fiber directly enters front leather roller 5 and front roller 6 again after boundling groove 16, and whole fine device 11 has up and down, the feature that freely rotate among a small circle left and right, yarn passes through from the groove of boundling groove 16, bundling plate 15 adapts to the position of yarn and the variation of thickness automatically, the pressure at boundling groove 16 places and the thickness of yarn and number of fiber have certain matching relationship, its pressure needs to smooth out with the fingers along fiber, but do not make yarn distortion, when running into weak joint place, when yarn is bent, front end will be held up by roller, to prevent yarn excessive deformation.Yarn surface fiber is had to the suitable effect of smoothing out with the fingers, and the level and smooth effect of the pressurization at the thick place to yarn is strong, and to a little less than the thin place pressurization smoothing effect of yarn, therefore can reach the effect of similar autoleveller.The overall weight of this whole fine device 11 is between the 20%-80% of institute's yarn ultimate strength, according to the needs to filoplume control degree, determines.Through the whole fibre of whole fine treating apparatus 4 yarn 1 after treatment, the front jaw output forming through front leather roller 5 and front roller 6 enters twist triangle zone, in twist triangle zone because the cross-sectional width of yarn 1 reduces, when twisting, twist triangle zone is reduced, straightening of fibers simultaneously in jaw output yarn is arranged in parallel and closely makes to move on twisting point, be conducive to improve twisting efficiency, reduced end breakage rate, the structure of resultant yarn is tightr, can effectively reduce resultant yarn filoplume, increase the brute force of resultant yarn, yarn 1 after the twisting of twist triangle zone is by twizzle 7, rings 8, steel traveler 9, be wound on ring bobbin 10.
As used on cotton spinning frame after method of the present invention, with the contrast of traditional horn mouth collector, 3mm filoplume number is reduced to 15.5 by original 32.0, reduces by 48.5%, and strip dry CV value is reduced to 10.9 by original 11.2, improves 0.3, powerful unchanged.
Claims (4)
1. one kind is carried out the spinning method of whole fibre to yarn, it is characterized in that: on the spacing block of ring throstle front draft zone or on reel cage, install whole fine treating apparatus (4) additional, yarn (1) is by the gripping jaw whole fine treating apparatus of input (4) of lower cushion rubber (2) and the common composition of upper cushion rubber (3), through whole fine treating apparatus (4), gather and autoleveller yarn after treatment (1), after from front leather roller (5) and front roller (6) composition, jaw is exported, through twizzle (7), rings (8), steel traveler (9), be wound on ring bobbin (10).
2. a kind of spinning method that yarn is carried out to whole fibre according to claim 1, it is characterized in that: described whole fine treating apparatus (4) is by whole fine device (11), back shaft (12) and support (13) composition, back shaft (12) is cylindric, support (13) is fixedly connected on back shaft (12) centre position, whole fine device (11) consists of axle sleeve (14) and bundling plate (15), bundling plate (15) is connected to entirety with axle sleeve (14), on bundling plate (15), have boundling groove (16), the import department of boundling groove (16) is positioned at the below of axle sleeve (14), the import of boundling groove (16) and the line of outlet are perpendicular to the axis of axle sleeve (14), axle sleeve (14) movable set is on back shaft (12) two ends, and be positioned at support (13) both sides, axle sleeve (14) internal diameter and back shaft (12) diameter are than being 1.2:1-4.0:1.
3. a kind of spinning method that must carry out to bar whole fibre according to claim 2, is characterized in that: described bundling plate (15) adopts the one in sheet metal or potsherd or plastic sheet.
4. a kind of spinning method that yarn is carried out to whole fibre according to claim 2, is characterized in that: described in be arranged in whole fine treating apparatus (4) on spacing block or on reel cage the outlet of boundling groove (16) with the path of contact of front leather roller (5) and front roller (6) apart from being 0.1mm-5.0mm.
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| CN201410026731.3A CN103757762B (en) | 2014-01-21 | 2014-01-21 | A kind of Yarn spinning method that yarn is carried out whole fibre |
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| CN201410026731.3A CN103757762B (en) | 2014-01-21 | 2014-01-21 | A kind of Yarn spinning method that yarn is carried out whole fibre |
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| CN103757762B CN103757762B (en) | 2016-08-03 |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104357973A (en) * | 2014-11-12 | 2015-02-18 | 武汉纺织大学 | Regathering spinning method capable of regulating yarn tension balance |
| CN104357972A (en) * | 2014-10-20 | 2015-02-18 | 武汉纺织大学 | Spinning method for double aggregation of strand fibers |
| CN104451981A (en) * | 2014-11-12 | 2015-03-25 | 武汉纺织大学 | Multi-compact-spinning method with multi-compact-spinning encircling arc length improving function |
| CN104878483A (en) * | 2015-05-26 | 2015-09-02 | 武汉纺织大学 | Actively rotary grooved roller reaggregation spinning method |
| CN104928816A (en) * | 2015-05-26 | 2015-09-23 | 武汉纺织大学 | Re-collecting spinning method implemented by aid of support shaft capable of actively rotating |
| CN107419384A (en) * | 2017-04-05 | 2017-12-01 | 武汉纺织大学 | Slot type tension pulley formula is multiple gathers Yarn spinning method and its spinning mechanism for a kind of band |
| CN108893811A (en) * | 2018-07-27 | 2018-11-27 | 苏州震纶棉纺有限公司 | Frame spinning beaming device |
| CN109680371A (en) * | 2019-01-14 | 2019-04-26 | 经纬智能纺织机械有限公司 | A kind of device of ring throstle drawing-off winding area disk-shaped structure control fiber |
| CN116289029A (en) * | 2023-03-13 | 2023-06-23 | 江南大学 | Wet sizing hairiness pasting device and method after sizing |
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| CN104357972A (en) * | 2014-10-20 | 2015-02-18 | 武汉纺织大学 | Spinning method for double aggregation of strand fibers |
| CN104357973A (en) * | 2014-11-12 | 2015-02-18 | 武汉纺织大学 | Regathering spinning method capable of regulating yarn tension balance |
| CN104451981A (en) * | 2014-11-12 | 2015-03-25 | 武汉纺织大学 | Multi-compact-spinning method with multi-compact-spinning encircling arc length improving function |
| CN104878483A (en) * | 2015-05-26 | 2015-09-02 | 武汉纺织大学 | Actively rotary grooved roller reaggregation spinning method |
| CN104928816A (en) * | 2015-05-26 | 2015-09-23 | 武汉纺织大学 | Re-collecting spinning method implemented by aid of support shaft capable of actively rotating |
| CN107419384A (en) * | 2017-04-05 | 2017-12-01 | 武汉纺织大学 | Slot type tension pulley formula is multiple gathers Yarn spinning method and its spinning mechanism for a kind of band |
| CN108893811A (en) * | 2018-07-27 | 2018-11-27 | 苏州震纶棉纺有限公司 | Frame spinning beaming device |
| CN108893811B (en) * | 2018-07-27 | 2024-01-19 | 苏州震纶棉纺有限公司 | Ring spinning bundling device |
| CN109680371A (en) * | 2019-01-14 | 2019-04-26 | 经纬智能纺织机械有限公司 | A kind of device of ring throstle drawing-off winding area disk-shaped structure control fiber |
| CN116289029A (en) * | 2023-03-13 | 2023-06-23 | 江南大学 | Wet sizing hairiness pasting device and method after sizing |
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