CN103755149B - One kind of coating flat glass float device - Google Patents

One kind of coating flat glass float device Download PDF

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CN103755149B
CN103755149B CN201310678771.1A CN201310678771A CN103755149B CN 103755149 B CN103755149 B CN 103755149B CN 201310678771 A CN201310678771 A CN 201310678771A CN 103755149 B CN103755149 B CN 103755149B
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tin
provided
platform
glass
5a
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CN201310678771.1A
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CN103755149A (en
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张家林
甘治平
王东
金良茂
单传丽
石丽芬
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蚌埠玻璃工业设计研究院
中国建材国际工程集团有限公司
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Abstract

本发明涉及一种平板玻璃浮法镀膜设备,其特征在于:包括上平台(1),在上片台的后侧对应设有驱动平台(3),在驱动平台的后侧的对应设置预热箱(4),在预热箱的后侧设有锡槽镀膜箱(5),在锡槽镀膜箱的后侧设有退火冷却箱(6),在退火冷却箱后侧设有下平台(7)。 The present invention relates to a float flat glass coating apparatus comprising: a platform (1), corresponding to the rear side of the platform provided with a driving station topsheet (3), provided corresponding to the rear side of the drive preheated platform box (4), it is provided with grooves tin plating tank (5) on the rear side of the preheating case, the rear side of the box is provided with a tin plating tank annealing and cooling tank (6), is provided at the rear side of the platform annealing and cooling tank ( 7). 本发明的优点:本装置在生产时玻璃带连续且速度可调,并且具有加热温度均匀、加热速度快、能量损耗小、内部空间小和结构制作简单等特点,本装置还具有与浮法锡槽同样的还原性气氛。 Advantages of the invention: This means the glass ribbon speed is adjustable continuously and in the production, and has a uniform heating temperature, heating speed, energy loss is small, a small interior space and production and simple structure, the apparatus further has a float the same groove reducing atmosphere.

Description

一种平板玻璃浮法镀膜设备 One kind of coating flat glass float device

技术领域 FIELD

[0001]本发明涉及平板玻璃镀膜领域,特别涉及一种平板玻璃浮法镀膜设备。 [0001] The present invention relates to the field of coating flat glass, float flat glass particularly to a coating apparatus.

背景技术 Background technique

[0002]在线化学气相沉积镀膜,包括在线L0W-E玻璃、在线TC0玻璃、自洁膜、反射膜、太阳能控制膜等,是在平板玻璃生产过程中,在锡槽或者退火段,将构成薄膜的单质气体,或者一种、几种化合物经过汽化器气化,通过反应器均匀喷到玻璃表面,气体和玻璃表面发生化学反应,在玻璃表面生成透明致密固态金属化合物薄膜而形成的。 [0002] Online chemical vapor deposition film, comprising online L0W-E glass, glass TC0 online, self-cleaning film, reflective film, solar control film, in the flat glass production process, the annealing section or the tin bath, the film constituting the elemental gas, or one of several compounds vaporized through a vaporizer uniformly sprayed onto the glass surface through the reactor, the gas and the glass surface chemical reaction to produce a dense solid transparent metal compound film formed on the glass surface.

[0003]当前,平板玻璃90%是由浮法工艺生产出来的。 [0003] Currently, 90% of flat glass produced by a float process out. 浮法玻璃是熔化后的玻璃液经过流道进入锡槽,浮在熔化的锡液上的,因自身重力和玻璃液表面张力影响,自然形成玻璃带,并受到外力拉伸和区域温度控制而制成的; Float glass is molten glass flow path through the molten tin into the grooves, liquid floats on the molten tin, and due to their own gravity and surface tension of molten glass, a natural glass ribbon is formed, and subjected to an external force and the stretching zone temperature control made;

[0004] 浮法玻璃生产线具有产量大,工序多,生产连续,高温,工艺环节多,控制环节复杂等特点,在平板玻璃浮法生产线上进行化学气相沉积镀膜的新产品开发,不光会影响正常的生产,还会造成巨大的浪费; [0004] The float glass production line having a large output, multi-step, continuous production, high temperature, process many links, link control complex, etc., for the CVD new product development in the flat glass float line, not only will affect the normal production, will result in a huge waste;

[0005]由玻璃钢化炉改造而成的模拟浮法玻璃镀膜线,平板玻璃由陶瓷棍传动,或者由履带传送,加热段加热至设定温度一段时间后,送入镀膜段进行化学气相沉积,然后,送入退火段进行退火处理;这种装备的缺陷是,不能真实的模拟浮法玻璃生产线,玻璃是完成一片以后再进行下一片操作,不能形成连续的玻璃带;因为玻璃尺寸小,速度快,平板玻璃在经过镀膜反应器气流喷口时间短促,喷向玻璃的镀膜气体还没有形成稳定气流,平板玻璃就已经通过了镀膜器,不能形成气相沉积稳定的气流,易造成镀膜不均匀,而且镀膜气流极易进入平板玻璃的反面,使反面形成膜层,影响性能指标,影响外观。 [0005] The transformation from a glass tempering furnace analog line coating of float glass, flat glass ceramic rod drive, or by a transfer track, the heating section is heated to the set temperature for some time, into a chemical vapor deposition film segments, then, an annealing process into the annealing segment; the drawback of this equipment is not a true simulation of float glass production line, glass is complete after a further operation in a not form a continuous glass ribbon; because of the small size glass, speed fast, flat glass reactor stream through the coating orifice short time, the gas sprayed into the glass coating is not yet steady airflow, the glass sheet through the coating device has not form a stable vapor deposition gas flow, could easily lead to uneven coating, and coating reverse airflow can easily enter the plate glass, so that a back surface film, impact performance, affecting the appearance. 镀膜器置于镀膜段内部,受高温变形影响,镀膜器喷口每一处与平板玻璃之间的距离很难达到一致,也易造成镀膜不均匀,对镀膜器材料要求高,设计、加工、安装难度大;镀膜段是敞开的开放结构,和大气相通,无法模拟锡槽内保护性N2、H2气氛,有些镀膜气体易燃易爆,镀膜段是高温,又是开放结构,容易引起燃烧爆炸等安全问题。 Coating is placed inside coating section, the high temperature deformation of the distance between the coating nozzle is difficult to achieve consistent and the glass sheets everywhere, also cause uneven coating, the coating is of high material requirements, design, processing, installation difficult; coating segment is open open structure, and the atmosphere, not the analog tin bath protective N2, H2 atmosphere, some coating flammable gas, high temperature coating segment, is an open structure, easy to cause a fire or explosion safe question. 经过广泛检索,尚未发现较为理想的技术方案。 After an extensive search, we have not yet found the ideal technical solution.

发明内容 SUMMARY

[0006]本发明的目的是为了解决现阶段,模拟浮法玻璃在线镀膜线的镀膜器易受高温变形,且对镀膜器材质要求高、对其设计、制造和安装的难度大,以及镀膜不均匀,玻璃反面易形成膜层,镀膜段与大气相通存在安全隐患等问题,而提出的一种平板玻璃浮法镀膜设备。 [0006] The object of the present invention is to solve this stage, an analog-line coating of float glass coating lines are susceptible to high temperature deformation, and a high film of material is required, their large design, manufacture and difficulty of installation, and the coating is not uniform, easy to form the glass film negative, film segment and the atmosphere unsafe problems, proposed a float flat glass coating equipment.

[0007]为了实现上述目的,本发明采用了如下技术方案: [0007] To achieve the above object, the present invention employs the following technical solutions:

[0008] —种平板玻璃浮法镀膜设备,其特征在于: [0008] - species float flat glass coating apparatus, wherein:

[0009] a、包括上平台,在上片台的后侧对应设有驱动平台,在驱动平台的后侧的对应设置预热箱,在预热箱的后侧设有锡槽镀膜箱,在锡槽镀膜箱的后侧设有退火冷却箱,在退火冷却箱后侧设有下平台; [0009] a, comprising a platform, corresponding to the rear side of the loading machine provided with a drive platform, the platform rear drive corresponding preheating tank, plating tank with the tin bath at the rear side of the preheating case, in tin plating tank rear groove is provided with a cooling box annealing, the lower platform is provided on the rear side of the cooling box annealing;

[0010] b、所述的锡槽镀膜箱包括锡槽,在锡槽上配合连接箱盖,在锡槽的底部设有加热模块,在锡槽内设有锡液,在箱盖上设有镀膜气体入口,在镀膜气体入口的两侧均废气出 [0010] b, the tin plating tank comprises a tank tin bath, cover the mating connector on the tin bath, the bottom of the tin bath, a heating module, with tin in a tin bath liquid, is provided on the cover coating the gas inlet, a gas inlet coating on both sides of the exhaust gases are

□ ο □ ο

[0011]在上述技术方案的基础上,可以有以下进一步的技术方案: [0011] Based on the foregoing technical solution, the following can have a further technical solution:

[0012]所述的上片台、驱动平台和下平台均由对称设置的两排导轮组成,其中上片台和驱动平台上的导轮为主动轮,下平台上的导轮为被动轮,所述导轮的表面设有与平板玻璃相配合的V槽。 [0012] The topsheet station, drive platform and a lower platform provided by two rows of symmetrical guide wheels, of which the topsheet and the guide wheel on the drive platform stage driving wheel, the guide wheel on the lower platform of the driven pulley the surface of the guide wheel is provided with a V-groove cooperating flat glass.

[0013]所述的预热箱和退火冷却箱内均对称设置两排导轮,通过导轮支撑平板玻璃。 Annealing and cooling tank preheating case [0013] of the two rows are symmetrically arranged guide wheels, guide wheels supported by plate glass.

[0014]所述锡槽内部的对称侧面上分别配合连接一个导向槽条,在导向槽条上设有与平板玻璃对应配合的导槽,导槽设置在锡液的上方,在锡槽的前后两侧还分别设有溢流槽,在锡槽的一侧设有锡液补充口,所述的箱盖上还分别设有保护气入口。 [0014] each connected with a guide groove of the flat glass and cooperating with a corresponding guide groove in the guide groove of the guide groove is disposed above the tin solution, tin longitudinal groove on the inner side surface of the tin symmetrical grooves also respectively provided on both sides of the overflow tank, the liquid supply port is provided at one side of the tin of the tin bath, the lid is further provided with a protective gas inlet, respectively.

[0015]在锡槽内还设有两个挡坎,挡坎浸于锡液中,挡坎顶部的锡液厚度要大约玻璃的厚度,挡坎把锡槽中的锡液隔开,在对锡液加热时可使中间的锡液的温度大于两侧的温度。 [0015] In the tin bath is also provided with two stop ridge, ridge block immersed in the molten tin, molten tin stop sill to approximately the top of the thickness of the glass thickness, the stopper ridge separated liquid tin solder bath, for the tin intermediate can tin was heated liquid at a temperature greater than the temperature on both sides.

[0016]本发明的优点在于:本装置在生产时玻璃带连续且速度可调,并且具有加热温度均匀、加热速度快、能量损耗小、内部空间小和结构制作简单等特点,本装置还具有与浮法锡槽同样的还原性气氛。 [0016] The advantage of the present invention is: This means the glass ribbon speed is adjustable continuously and in the production, and has a uniform heating temperature, heating speed, energy loss is small, a small interior space and production and simple structure, the apparatus further comprising float bath and the same reducing atmosphere.

附图说明 BRIEF DESCRIPTION

[0017]图1是本发明的基本结构示意图。 [0017] FIG. 1 is a basic structural diagram of the present invention.

具体实施方式 Detailed ways

[0018]如图1所示,本发明提供的一种平板玻璃浮法镀膜设备,其特征在于: [0018] 1 A float plate glass of the present invention provides a coating apparatus, wherein:

[0019]包括上平台1,在上片台1的后侧对应设有驱动平台3,在驱动平台3的后侧的对应设置预热箱4,在预热箱4的后侧设有锡槽镀膜箱5,在锡槽镀膜箱5的后侧设有退火冷却箱6,在退火冷却箱6后侧设有下平台7; [0019] The platform 1 comprises, at the rear side corresponds to the topsheet 1 provided with a driving station platform 3, in the rear-drive platform 3 corresponds to a preheating tank 4, in the rear side of the preheating tank 4 is provided with grooves tin plating tank 5, the rear side of the tin bath in the plating tank 5 is provided with annealing and cooling tank 6, the annealing and cooling tank 6 is provided with a rear side of the platform 7;

[0020]所述的锡槽镀膜箱5包括锡槽5A,在锡槽5A上配合连接箱盖5B,在锡槽5A的底部设有加热模块11,在锡槽5A内设有锡液9,在锡槽5A内还设有两个挡坎10,挡坎10浸于锡液之中,挡坎顶部锡液厚度应大于玻璃厚度,挡坎10把锡槽中的锡液隔开,在锡槽5A内部的对称侧面上分别配合连接一个导向槽条12,在导向槽条12上设有与平板玻璃对应配合的导槽5H,导槽5H设置在锡液9的上方。 Plating tin bath tank 5 [0020] The groove 5A includes tin, in the tin bath mating connector cover 5A. 5B, the bottom 5A of the tin bath 11, a heating module, equipped with liquid tin in the tin bath 5A 9, 5A in the tin bath ridge 10 is also provided with two stops, blocking ridge 10 is immersed into the molten tin, molten tin thickness of the top speed threshold should be greater than the thickness of the glass, the stopper ridge 10 spaced liquid tin solder bath, tin symmetrical with each side inner groove 5A is a guide groove 12 is connected, is provided with guide grooves 5H mate with a corresponding flat glass strip 12 in the guide groove, the guide groove is disposed above the liquid tin 5H 9. 在锡槽5A的前后两侧还分别设有溢流槽5G,在锡槽5A的一侧设有锡液补充口5F。 In the front and rear sides of the tin bath 5A also respectively provided isopipe 5G, with the liquid supply port 5F tin in the tin side of the groove 5A. 在箱盖5B上设有镀膜气体入口5C,在镀膜气体入口5C的两侧均废气出口,在箱盖5B的前后侧还分别设有保护气入口5E。 Cover film is provided on a gas inlet 5B 5C, 5C both sides of the exhaust gas outlet in the film inlet in the front and rear sides, respectively, cover 5B is further provided with a protective gas inlet 5E.

[0021]所述的上片台1、驱动平台3和下平台7均由对称设置的两排导轮2组成,其中上片台1和驱动平台3上的导轮2为主动轮,下平台7上的导轮2为被动轮,所述导轮2的表面设有与平板玻璃相配合的V槽。 [0021] The topsheet of the table 1, two rows of guide wheels and a driving platform 3 by the lower platform 7 arranged symmetrically composition 2, wherein the topsheet and the driving stage 1 internet guide wheel 2 is on the driving wheel 3, the lower platform 2 is a guide wheel on the driven pulley 7, the guide surface of the wheel 2 is provided with a V-groove cooperating flat glass.

[0022]所述的预热箱4和退火冷却箱6内均对称设置两排导轮2,通过导轮2支撑平板玻璃。 Preheating case [0022] The annealing and cooling tank 4 and two rows are symmetrically arranged two guide wheels 6, supporting platen glass 2 through the guide wheel.

[0023] 工作原理 [0023] Works

[0024]玻璃带由一块块相同的平板玻璃组成,平板玻璃8放入上平台1,平板玻璃8的两侧边缘放入滚轮2的V槽中,由上平台1的滚轮2驱动平板玻璃8向前移动进入驱动平台3,抵达驱动平台上玻璃尾部后速度保持同步,如图中箭头所示。 [0024] with a glass of the same blocks a flat glass, a glass sheet 8 placed on the platform, side edges of glass sheet 8 placed in the V-grooves of the rollers 2, 2 on a platform driven by the roller platen glass 8 1 3 is moved forward into the driving station, the glass arriving on the platform aft drive to keep pace, the arrow shown in FIG.

[0025]驱动平台3由滚轮2驱动平板玻璃8向前运动,驱动平台3是驱动整个玻璃带以一定速度前进的动力源,两边的滚轮2相对应并且转速完全一致,滚轮2以一定压力f压向平板玻璃边缘,压力f可调节,滚轮h由调速系统驱动,其速度可调节。 [0025] The driving platform 3 is driven by the roller platen glass 2 8 moves forward, the platform 3 is the drive power source for driving the whole of the glass ribbon at a constant forward speed, corresponding to both sides of the roller 2 and the rotational speed identical, constant pressure roller 2 f pressed against the edge of the glass sheet, the pressure can be adjusted f, h is driven by the roller speed control system, which speed can be adjusted.

[0026]平板玻璃8以一定的速度进入预热箱4,预热箱4对平板玻璃8均匀加热至工艺要求温度,温度加热以满足进入锡槽时,平板玻璃不会因温度改变而发生应力突变致玻璃破碎为准。 [0026] The glass sheet 8 at a certain speed into the preheating tank 4, the preheating tank 4 to 8 flat glass is heated to a uniform temperature of the process requirements, in order to meet the heating temperature when entering the tin bath, the glass sheet does not stress is generated due to temperature change glass breakage induced mutations prevail.

[0027]玻璃带继续前进至锡槽镀膜箱5,平板玻璃8的两侧边缘在导向槽条12的导槽5H内向前移动并浮于锡液之上,,锡槽5A中的锡液9加入量至两端锡液溢流为止,溢至溢流槽5G,锡槽5a中被挡坎10隔成的不同区的锡液C4被加热模块11至工艺温度。 [0027] The glass ribbon to move tin plating tank tank 5, both side edges of flat glass and float 8 moves forward over the molten tin in the guide groove of the guide grooves ,, 5H 12 of molten tin. 5A tin bath 9 was added to an amount of molten tin at both ends until the overflow, underflow to overflow channel. 5G, the ridge 10 is blocked separated into different zones 5a tin bath of molten tin C4 module 11 is heated to the process temperature.

[0028]锡槽5A—侧的锡液补充口 5F与锡槽中锡液相通,箱盖5B两侧的保护性气体入口5E分别通入氮气、氢气等保护气,镀膜气体由镀膜气体入口5C喷向玻璃表面,镀膜后说产生的废气及部分保护气体从废气出口排出。 [0028] Tin was added and the port 5F liquid tin on the tin bath, protective gas inlet 5A- 5E both sides of the side cover 5B tin bath were introduced into the nitrogen protective gas such as hydrogen, from the gas film coating gas inlet 5C sprayed glass surface, the coating and part of the exhaust gas generated by said protective gas is discharged from the exhaust outlet.

[0029]锡槽底部分段的加热模块11温度可控,使锡液产生不同的温度区域,锡液温度两端低中间高,玻璃带进入锡槽后,逐渐被锡液加热,至到达镀膜反应器反应区域Μ之前到达工艺要求温度,反应区域温度均匀恒定;平板玻璃带离开反应区域Μ后,开始逐渐降温冷却,至锡槽出口进入退火冷却箱6。 [0029] Tin bottom paragraph 11 temperature controlled heating modules, tin solution to produce different temperature zones, both ends of the low temperature liquid tin intermediate high, the glass ribbon into the tin bath, the tin was heated gradually to reach the film prior to reaching the reaction zone of the reactor process requirements [mu] temperature, the reaction zone temperature constant uniform; after leaving the reaction zone with the sheet glass [mu], gradually cooled down to the outlet into an annealing tin bath cooling tank 6.

[0030]平板玻璃带进入退火冷却箱6后,按退火温度工艺制式进行,在滚轮2的传动下进入下平台7。 [0030] The glass sheet into the annealing zone after the cooling tank 6. The temperature of the annealing process carried standard, into the lower platform 7 at the drive roller 2. 在下平台7处,取出完成镀膜的平板玻璃8。 The lower platform 7, 8 flat glass Remove the finished coating.

Claims (1)

1.一种平板玻璃浮法镀膜设备,其特征在于: a、包括上片台(1),在上片台(1)的后侧对应设置驱动平台(3),在驱动平台(3)的后侧的对应设置预热箱(4),在预热箱(4)的后侧设有锡槽镀膜箱(5),在锡槽镀膜箱(5)的后侧设有退火冷却箱(6),在退火冷却箱(6)后侧设有下平台(7); b、所述的锡槽镀膜箱(5)包括锡槽(5A),在锡槽(5A)上配合连接箱盖(5B),在锡槽(5A)的底部设有加热模块(11),在锡槽(5A)内设有锡液(9),锡液(9)温度两端低中间高,反应区±|!^M温度均匀恒定,在箱盖(5B)上设有镀膜气体入口(5C),在镀膜气体入口(5C)的两侧均设有废气出口(5D); 所述的上片台(1)、驱动平台(3)和下平台(7)均由对称设置的两排导轮(2)组成,其中上片台(1)和驱动平台(3)上的导轮(2)为主动轮,下平台(7)上的导轮(2)为被动轮,所述导轮(2)的表面设有与平板玻璃相配合的V槽; 所述的预热箱(4)和退 A float sheet glass coating apparatus, wherein: a, comprising a loading machine (1), the rear loading machine (1) is provided corresponding to the drive platform (3), a drive platform (3) corresponding rear preheating tank (4), the rear side of the preheating tank (4) is provided with grooves tin plating tank (5), with annealing and cooling tank (6 plating tank tin bath on the rear side (5) ), annealing and cooling tank in the rear side (6) is provided under the platform (7); b, the tin plating tank groove (5) comprises a tin bath (5A), fitted on the tin bath (5A) connected to the lid ( 5B), the bottom of the tin bath (5A) is provided with a heating module (11), in the tin bath (5A) equipped with liquid tin (9), liquid tin (9) low intermediate high temperature ends, the reaction zone ± | ! ^ M constant temperature uniformity, coating with a gas inlet (5C) on the cover (5B), coating on both sides of the gas inlet (5C) are provided with an exhaust gas outlet (5D); said topsheet table (1 ), a drive platform (3) and the lower platforms (7) two rows of guide rollers (2) by symmetrically arranged, where loading machine (1) and the drive platform (guide roller (2) on 3) of the driving wheel guide wheel (2) on the lower platform (7) of the driven pulley, the surface of the guide roller (2) is provided with a V-groove cooperating flat glass; the preheating tank (4) and back 火冷却箱(6)内均对称设置两排导轮(2),通过导轮(2)支撑平板玻璃; 所述锡槽(5A)内部的对称侧面上分别配合连接一个导向槽条(12),在导向槽条(12)上设有与平板玻璃对应配合的导槽(5H),导槽(5H)设置在锡液(9)的上方,在锡槽(5A)的前后两侧还分别设有溢流槽(5G),在锡槽(5A)的一侧设有锡液补充口(5F),所述的箱盖(5B)上还分别设有保护气入口( 5E)。 Cooling boxes are arranged symmetrically fire (6) two rows of guide rollers (2), a support plate glass by a guide wheel (2); the tin bath (5A) are connected with a guide bar groove (12) on the inside of the side symmetric , and the glass sheets is provided with a guide groove corresponding to (5H) strip on the guide grooves (12), the guide groove (5H) disposed above the tin solution (9), the front and rear sides in the tin bath (5A) are further An overflow groove (5G), tin bath on one side (5A) is provided with a liquid supply port tin (5F), said upper cover (5B) are also provided with a protective gas inlet (5E).
CN201310678771.1A 2013-12-14 2013-12-14 One kind of coating flat glass float device CN103755149B (en)

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CN103951272B (en) * 2014-05-10 2016-04-13 蚌埠玻璃工业设计研究院 An apparatus for coating in the float glass production line

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CN103332856A (en) * 2013-06-25 2013-10-02 浙江三星新材股份有限公司 Glass guide device

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US3660061A (en) * 1967-11-20 1972-05-02 Ppg Industries Inc Coated glass sheet and method for making the same
CN86107009A (en) * 1985-10-07 1987-06-17 利比-欧文斯-福特公司 Class coating method and resulting article
CN1032434A (en) * 1987-09-30 1989-04-19 Ppg工业公司 Chemical vapor deposition of tin oxide on float glass in the tin bath
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