CN103753651B - A kind of bamboo wood automatic charging and guiding mechanism - Google Patents

A kind of bamboo wood automatic charging and guiding mechanism Download PDF

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Publication number
CN103753651B
CN103753651B CN201410058696.3A CN201410058696A CN103753651B CN 103753651 B CN103753651 B CN 103753651B CN 201410058696 A CN201410058696 A CN 201410058696A CN 103753651 B CN103753651 B CN 103753651B
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feeding
sub
shaft
bamboo wood
frame
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CN103753651A (en
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杨春梅
马岩
任洪娥
匡立莲
包玉莹
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Northeast Forestry University
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Northeast Forestry University
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Abstract

本发明公开了一种竹材自动上料及调整机构。它由机架、分料机构和上料机构和传动机构组成。前料斗机架与后料斗机架都与后机架相连;在固定机架上安装电机、蜗轮蜗杆减速器、分料前轴、分料后轴和分料上轴,分料前轴与分料后轴通过3条运输链连接;上料轴通过3条上料运输链与分料后轴相连,上料运输链带有附件钩;上料底轴与分料后轴之间的中上部有螺杆门,通过自由合页固定于后机架上;后机架的最末端连有导向板与毛竹开条机相连。它一共有三个主轴驱动进料,并进行分料,通过一根上料轴实现上料,通过螺杆门实现进一步分料。整台机构仅由一台电机驱动,结构紧凑,上料均匀,实现竹材开条上料的自动化、提高上料效率。

The invention discloses an automatic feeding and adjusting mechanism for bamboo materials. It consists of a frame, a material distribution mechanism, a feeding mechanism and a transmission mechanism. Both the front hopper frame and the rear hopper frame are connected with the rear frame; motor, worm gear reducer, material distribution front shaft, material distribution rear shaft and material distribution upper shaft are installed on the fixed frame; The feeding shaft is connected by 3 conveying chains; the feeding shaft is connected with the distributing rear shaft through 3 feeding conveying chains, and the feeding conveying chain has an attachment hook; the upper middle part between the feeding bottom shaft and the distributing rear shaft There is a screw door, which is fixed on the rear frame through a free hinge; the end of the rear frame is connected with a guide plate and connected with the moso bamboo strip opening machine. It has a total of three spindles to drive the feeding and material distribution, through a feeding shaft to achieve material feeding, and through the screw door to achieve further material distribution. The whole mechanism is driven by only one motor, with compact structure and uniform feeding, which realizes the automation of bamboo strip feeding and improves feeding efficiency.

Description

一种竹材自动上料及调整机构An automatic feeding and adjusting mechanism for bamboo

技术领域technical field

本发明涉及竹材加工机械领域,主要涉及一种通过电机与蜗轮蜗杆总成传出动力,带动各轴的联动,实现竹材自动上料与逐个输出的机构。The invention relates to the field of bamboo processing machinery, and mainly relates to a mechanism that transmits power through a motor and a worm gear assembly to drive the linkage of each shaft to realize automatic feeding and output of bamboo materials one by one.

背景技术Background technique

竹材开条是对竹材加工的第一步,目前,竹材加工领域仍然无法摆脱竹材加工机械依靠手工和半手工上料,效率低下,劳动强度高,工作环境危险系数高,随着劳动力紧缺,劳动力价格的提高,导致竹材成品价格不断提高,不利于竹材加工企业的发展。Bamboo slitting is the first step in bamboo processing. At present, the field of bamboo processing still cannot get rid of bamboo processing machinery relying on manual and semi-manual loading, which is inefficient, high labor intensity, and high risk factor in the working environment. With the shortage of labor, labor The increase in price has led to a continuous increase in the price of bamboo products, which is not conducive to the development of bamboo processing enterprises.

本发明采用电机与蜗轮蜗杆总成传出动力,通过带轮带动上料后轴转动,然后经过三条运输链带动底轴转动,底轴又分别通过三条运输链带动前轴转动,通过一条运输链带动压辊轴转动,实现竹材单排上料,并通过螺杆门实现竹材逐个输出。The present invention adopts the motor and worm gear assembly to transmit power, drives the rear shaft to rotate through the belt wheel, and then drives the bottom shaft to rotate through three transport chains, and the bottom shaft drives the front shaft to rotate through three transport chains respectively, and passes through a transport chain Drive the pressure roller shaft to rotate to realize the single-row feeding of bamboo materials, and realize the output of bamboo materials one by one through the screw door.

发明内容Contents of the invention

本发明的目的是为剖竹加工机床提供一种能够高效、稳定的自动上料的机构,将成堆竹材进行调整逐个上料,实现开条机上料的自动化和高效化。The purpose of the present invention is to provide a highly efficient and stable automatic feeding mechanism for the bamboo splitting machine tool, and adjust and load piles of bamboo materials one by one, so as to realize the automation and high efficiency of the opening machine feeding.

本发明解决其技术问题所采用的技术方案是:通过分料机构将竹材暂存于前料斗机架中,前料斗机架容积约为3立方米,正好相当于竹材加工用手推车的容积,运用电机与蜗轮蜗杆总成做为动力输出系统,电机通过皮带与上料后轴相连接,通过皮带带动上料后轴转动,上料后轴通过三条带钩上料运输链与分料底轴相连接并带动分料底轴转动,分料前轴又通过三条运输链与压辊轴相连接带动压辊转动,以实现堆积竹材的单排送料。上料过程中通过配重门设定通过距离保证逐个上料,当竹材运输至上料后轴顶端时,竹材沿导向板下滑,完成竹材的自动上料及逐个输出。The technical solution adopted by the present invention to solve its technical problems is: the bamboo is temporarily stored in the front hopper frame by a material distribution mechanism, and the volume of the front hopper frame is about 3 cubic meters, which is just equivalent to the volume of a handcart for bamboo processing The motor and worm gear assembly are used as the power output system. The motor is connected with the feeding rear shaft through the belt, and the belt drives the feeding rear shaft to rotate. Connect and drive the bottom shaft of material distribution to rotate, and the front axis of material distribution is connected to the pressure roller shaft through three transport chains to drive the pressure roller to rotate, so as to realize single-row feeding of accumulated bamboo. During the feeding process, the passing distance is set through the counterweight door to ensure feeding one by one. When the bamboo is transported to the top of the feeding shaft, the bamboo slides down along the guide plate to complete the automatic feeding and output of the bamboo one by one.

本发明的优点是结构简单、上料均匀、效率高、可靠性好、节约劳动力,很好地解决了竹材自动上料的问题。The invention has the advantages of simple structure, uniform material feeding, high efficiency, good reliability and labor saving, and well solves the problem of automatic feeding of bamboo materials.

附图说明Description of drawings

下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.

图中:1.机架,2.分料机构,3.上料机构,4.电机,5.蜗轮蜗杆减速器In the figure: 1. Rack, 2. Distributing mechanism, 3. Feeding mechanism, 4. Motor, 5. Worm gear reducer

图2为图1中机架(1)具体结构示意图Fig. 2 is the specific structure schematic diagram of frame (1) in Fig. 1

图中:1-1前料斗机架,1-2后料斗机架,1-3导向板,1-4后机架In the picture: 1-1 front hopper frame, 1-2 rear hopper frame, 1-3 guide plate, 1-4 rear frame

图3为图1中分料机构(2)具体结构示意图。Fig. 3 is a schematic diagram of the specific structure of the distributing mechanism (2) in Fig. 1 .

图中:2-1压辊轴,2-2分料底轴,2-3运输链,2-4分料前轴In the picture: 2-1 pressure roller shaft, 2-2 distribution bottom shaft, 2-3 transport chain, 2-4 distribution front shaft

图4为上料机构(3)具体结构示意图。Fig. 4 is a schematic diagram of the specific structure of the feeding mechanism (3).

图中:3-1自由合页,3-2螺杆门,3-3配重螺母,3-4上料后轴,3-5附件钩,3-6上料运输链In the picture: 3-1 free hinge, 3-2 screw door, 3-3 counterweight nut, 3-4 feeding rear shaft, 3-5 accessory hook, 3-6 feeding transport chain

图5为图4中A处的局部放大图。FIG. 5 is a partially enlarged view of A in FIG. 4 .

具体实施方式:Detailed ways:

下面结合附图对本发明的实施例作进一步详细描述:Embodiments of the present invention are described in further detail below in conjunction with the accompanying drawings:

本发明由机架(1)、分料机构(2)、上料机构(3)和由电机(4)及蜗轮蜗杆减速器(5)组成的传动机构共同构成。前料斗机架(1-1)和后料斗机架(1-2)都与后机架(1-4)相连,构成料斗槽;在后机架(1-4)上安装电机(4)、蜗轮蜗杆减速器(5)、分料前轴(2-4)、分料底轴(2-2)和压辊轴(2-1),分料前轴(2-4)与分料底轴(2-2)通过3条运输链(2-3)连接;上料后轴(3-4)通过3条上料运输链(3-6)与分料底轴(2-2)相连,上料运输链(3-6)焊有附件钩(3-5),呈直角三角形形状,以达到勾住竹材向上运输的目的;上料后轴(3-4)与分料底轴(2-2)之间的中上部设有螺杆门(3-2),通过自由合页(3-1)固定于后机架(1-4)上,螺杆门(3-2)可通过配重螺母(3-3)进行调节,达到竹材向上运输过程中分料的目的;后机架(1-4)的最末端连有导向板(1-3),且通过导向板(1-3)与毛竹开条机相连。The invention is composed of a frame (1), a material distribution mechanism (2), a material feeding mechanism (3) and a transmission mechanism composed of a motor (4) and a worm reducer (5). The front hopper frame (1-1) and the rear hopper frame (1-2) are all connected with the rear frame (1-4) to form a hopper groove; the motor (4) is installed on the rear frame (1-4) , worm gear reducer (5), material distribution front shaft (2-4), material distribution bottom shaft (2-2) and pressure roller shaft (2-1), material distribution front shaft (2-4) and material distribution The bottom shaft (2-2) is connected by 3 transport chains (2-3); the rear shaft (3-4) is connected to the distribution bottom shaft (2-2) by 3 feeding transport chains (3-6) Connected, the feeding transportation chain (3-6) is welded with an accessory hook (3-5), which is in the shape of a right triangle, so as to catch the bamboo material for upward transportation; the feeding rear shaft (3-4) and the distribution bottom shaft (2-2) is provided with screw door (3-2) in the middle upper part, is fixed on the rear frame (1-4) by free hinge (3-1), and screw door (3-2) can pass through The counterweight nut (3-3) is adjusted to achieve the purpose of material distribution during the upward transportation of bamboo; the end of the rear frame (1-4) is connected with a guide plate (1-3), and through the guide plate (1- 3) Connect with the moso bamboo strip opening machine.

本发明的工作过程是:竹材首先通过前料斗机架(1-1)堆落在分料前轴(2-4)与分料底轴(2-2)之间的运输链(2-3)上,压辊轴(2-1)通过不断的运转保证竹材单排通过运输链,当竹材运送到分料底轴(2-2)时,上料运输链(3-6)将竹材逐个运送至上料机构顶端,沿导向板(1-3)送出上料机构,在此过程中螺杆门(3-2)将叠放在一个附件钩上的多根竹材分开。The working process of the present invention is: the bamboo material is at first piled up on the transportation chain (2-3) between the distribution front axle (2-4) and the distribution bottom axle (2-2) by the front hopper frame (1-1). ), the pressing roller shaft (2-1) ensures that the bamboo materials pass through the transportation chain in a single row through continuous operation. Be transported to the top of the feeding mechanism, and send out the feeding mechanism along the guide plate (1-3). In the process, the screw door (3-2) separates a plurality of bamboos stacked on an accessory hook.

上料后轴(3-4)与运输链(2-3)之间的最大距离为200mm,允许最大胸径200mm的竹材单排通过,其余直径的竹材基本上能保证单排通过。上料过程中,螺杆门(3-2)与运输链(2-3)的距离为150mm,对重叠的竹材进行分料。The maximum distance between the shaft (3-4) and the transport chain (2-3) after feeding is 200mm, allowing bamboos with a maximum diameter at breast height of 200mm to pass in a single row, and bamboos with other diameters can basically guarantee single-row passage. During the feeding process, the distance between the screw door (3-2) and the transport chain (2-3) is 150mm, and the overlapping bamboo materials are distributed.

具体使用时,按照加工竹材的长度,对准开条机的进料方向,保证出料的竹材能顺利进入到开条机的进料位置。During specific use, according to the length of the processed bamboo, align the feeding direction of the strip opening machine to ensure that the discharged bamboo can smoothly enter the feeding position of the strip opening machine.

Claims (3)

1. a bamboo wood automatic charging and guiding mechanism, it is made up of jointly frame (1), feeding distribution mechanism (2), feed mechanism (3) and the transmission mechanism that is made up of motor (4) and worm type of reduction gearing, it is characterized in that: front hopper frame (1-1) is all connected with afer bay (1-4) with rear hopper frame (1-2), form hopper groove; In afer bay (1-4) upper mounted motor (4), worm type of reduction gearing (5), sub-material front axle (2-4), sub-material lower shaft (2-2) and pressure roller shaft (2-1), sub-material front axle (2-4) is connected by 3 conveyer chains (2-3) with sub-material lower shaft (2-2); Material loading rear axle (3-4) is connected with sub-material lower shaft (2-2) by 3 material loading conveyer chains (3-6), and material loading conveyer chain (3-6) is with accessory hook (3-5); There is screw door (3-2) middle and upper part between material loading rear axle (3-4) and sub-material lower shaft (2-2), and screw door (3-2) is fixed on afer bay (1-4) by free hinge (3-1); The least significant end of afer bay (1-4) is connected with guide plate (1-3), and is connected with mao bamboon stripping-cutting machine by guide plate (1-3); First bamboo wood drops in the conveyer chain (2-3) between sub-material front axle (2-4) and sub-material lower shaft (2-2) by front hopper frame (1-1) heap, pressure roller shaft (2-1) passes through conveyer chain by continuous operational proof mao bamboon is single, when mao bamboon is transported to sub-material lower shaft (2-2), mao bamboon is transported to feed mechanism top by material loading conveyer chain (3-6) one by one, send feed mechanism along guide plate (1-3), the many mao bamboons overlayed in an accessory hook separate by screw door (3-2) in the process.
2. a kind of bamboo wood automatic charging and guiding mechanism according to claim 1, is characterized in that: sub-material front axle (2-4) is connected by conveyer chain (2-3) with sub-material lower shaft (2-2), is carried backward by bamboo wood; The position of pressure roller shaft (2-1): horizontal direction is positioned at the centre position of sub-material front axle (2-4) and sub-material lower shaft (2-2), vertical direction is positioned at the 200mm place, top of conveyer chain (2-3), ensure that the bamboo wood of 60-200mm is substantially single to pass through, and charging can not be blocked.
3. a kind of bamboo wood automatic charging and guiding mechanism according to claim 1, it is characterized in that: material loading conveyer chain (3-6) is with accessory hook (3-5), it is at right angles triangular shaped, maximum right-angle side is 60mm, the bamboo wood in all ranges of work can be lifted, bamboo wood can be separated by material loading conveyer chain (3-6) one by one, upwards transports.
CN201410058696.3A 2014-02-21 2014-02-21 A kind of bamboo wood automatic charging and guiding mechanism Expired - Fee Related CN103753651B (en)

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Publication number Priority date Publication date Assignee Title
CN104290155B (en) * 2014-10-27 2016-04-27 安吉辰丰机械制造有限公司 A kind of modified node method of stripping-cutting machine
CN108818868B (en) * 2018-07-03 2023-07-28 义乌超悦科技有限公司 Non-glue chopping block forming machine

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FR2651714A1 (en) * 1989-09-13 1991-03-15 Bosson Roger DEVICE FOR DELIVERING ELONGATED WOOD PIECES.
CA2312104A1 (en) * 1997-11-28 1999-06-10 Stanley W. Redekop High speed log ladder
US6779648B2 (en) * 2000-07-13 2004-08-24 Psi Sales, Inc. 360 Degree rotatable lifter arm for log singulator
CN200967228Y (en) * 2006-02-24 2007-10-31 山东东维木工机械有限公司 Mechanical three-dots centering charging machine
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