CN103753014A - Clamping device for friction stir welding - Google Patents

Clamping device for friction stir welding Download PDF

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Publication number
CN103753014A
CN103753014A CN201410001938.5A CN201410001938A CN103753014A CN 103753014 A CN103753014 A CN 103753014A CN 201410001938 A CN201410001938 A CN 201410001938A CN 103753014 A CN103753014 A CN 103753014A
Authority
CN
China
Prior art keywords
cylinder
supporting
clamping device
sensor
piston rod
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201410001938.5A
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Chinese (zh)
Inventor
卢雄伟
张亮
柳朝华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
United Automotive Electronic Systems Co Ltd
Original Assignee
United Automotive Electronic Systems Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by United Automotive Electronic Systems Co Ltd filed Critical United Automotive Electronic Systems Co Ltd
Priority to CN201410001938.5A priority Critical patent/CN103753014A/en
Publication of CN103753014A publication Critical patent/CN103753014A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
    • B23K20/122Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
    • B23K20/1245Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding characterised by the apparatus
    • B23K20/126Workpiece support, i.e. backing or clamping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/04Tubular or hollow articles
    • B23K2101/14Heat exchangers

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)

Abstract

The invention discloses a clamping device for friction stir welding. The clamping device comprises a baseplate, a floating supporting plate, a sensor, two pressing heads and a control unit. The moving supporting plate is mounted on the baseplate and is connected to the piston rod of a supporting cylinder or supporting hydraulic cylinder. The pressing heads are connected to the piston rod of a fixing cylinder or fixing hydraulic cylinder. The sensor is used for detecting supporting force or displacement applied to a welded sample piece. The sensor, the supporting cylinder or supporting hydraulic cylinder, the fixing cylinder or fixing hydraulic cylinder are all connected to the control unit. The pressing heads are fixedly provided with fixed pressing plates. By the aid of the clamping device, the adjustable moving supporting structure is added and is combined with the sensor and the control unit to adjust the supporting height of the welded sample piece, and requirements on the sample piece supporting plane by welded are lowered; meanwhile, the structure of double pressing heads and fixed pressing plates is adopted, the sample piece is fixed reliably during welding, contact area of the pressing heads and the sample piece is increased, deformation of the sample piece is reduced, and welding quality is improved.

Description

The clamping device of friction stir welding
Technical field
The present invention relates to a kind of chucking appliance system, relevant with the cooling system in electric automobile power electronic controller, specifically belong to the clamping device of processing coldplate friction stir welding used.
Background technology
At present, in electric automobile, the coldplate of power electronic controller adopts the mode of friction stir welding to process conventionally, and when carrying out friction stir welding, especially foreign material welding, has higher requirement to the fixture of the quality of substrate surface, welding and equipment.
Yet the clamp fixture of using in friction stir welding mostly now is simple single pressure point structure, the surperficial depth of parallelism and the size of welding base material are had to stricter requirement.In actual welding process, due to the variation of workpiece self flatness and the distortion of welding generation, the support of plain clamp and fixedly reliability reduce, and then cause occurring the defects such as tunnel and alligatoring in welding, increase welding cost, affected production efficiency.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of clamping device of friction stir welding, can control and adjust the position of welded exemplar, reduces the requirement of welding to exemplar supporting surface, improves welding quality.
For solving the problems of the technologies described above, the clamping device of friction stir welding provided by the invention, comprise base plate, float support plate, sensor, pressure head and control module, described movable supporting plate is arranged on base plate and with the support piston rod of cylinder or the piston rod of supporting cylinder and is connected, described pressure head is with fixedly the piston rod of cylinder or the piston rod of fixer cylinder pressure are connected, the support force that described sensor is subject to for detection of welded exemplar or displacement, described sensor, support cylinder or supporting cylinder, fixedly cylinder or fixer cylinder pressure are all connected with control module.
Further, on described pressure head, be installed with fixation clip.
Better, described device comprises two pressure heads, each pressure head with one fixedly the piston rod of cylinder or the piston rod of a fixer cylinder pressure be connected, a fixation clip is installed on it.
Further, described device comprises two sensors, and each sensor is near a pressure head, and described two sensors are centrosymmetric about the center of movable supporting plate.
Preferably, described movable supporting plate below arranges three and supports cylinder or supporting cylinder, one of them supports cylinder or supporting cylinder is positioned at below the left side of movable supporting plate, and two other supports cylinder or supporting cylinder lays respectively at below the forward right side below and right lateral side of movable supporting plate.
Compare with the fixture of existing friction stir welding, the present invention has increased adjustable movement support structures, utilize support force that the welded exemplar of sensor sensing bottom is subject to or the height displacement of welded exemplar, by control module control cylinder or hydraulic cylinder, adjust the bearing height of welded exemplar, thereby reduce the requirement of welding to exemplar supporting surface, improve welding quality.In addition, the present invention is modified into two pressure head structures by single pressure head structure of plain clamp, in pressure head structure, increase fixation clip simultaneously, not only fundamentally guarantee that exemplar is reliably fixed in welding process, and increased the contact area of pressure head and exemplar, reduce the distortion of exemplar, further improved welding quality.The present invention has reduced difficulty and the cost of foreign material welding, for follow-up high-power electric and electronic controller cooling system provides good encapsulation scheme.
Accompanying drawing explanation
Fig. 1 is perspective view of the present invention;
Fig. 2 is top view of the present invention;
Fig. 3 is structured flowchart of the present invention.
Wherein description of reference numerals is as follows:
1,2 is pressure head; 3,4 is fixing cylinder; 5,6 is fixation clip; 7 is base plate; 8,9 is sensor; 10 is movable supporting plate; 11,12,13 is supporting cylinder; 14,15 is welded exemplar.
The specific embodiment
Below in conjunction with accompanying drawing and the specific embodiment, the present invention is further detailed explanation.
The clamping device of friction stir welding provided by the invention, as shown in Figure 1 and Figure 2, comprises base plate, float support plate, sensor, pressure head and control module.
In the present embodiment, as shown in Figure 1, clamping device adopts two pressure head structures, pressure head 1 is connected with the fixing piston rod of cylinder 3, pressure head 2 is connected with the fixing piston rod of cylinder 4, fixedly cylinder 3,4 is controlled by control module, on each pressure head 1,2, be installed with a fixation clip 5,6, not only fundamentally guarantee that welded exemplar 14,15 is reliably fixed in welding process, and increased the contact area of pressure head and welded exemplar 14,15, reduce the distortion of exemplar, further improved welding quality.
The surrounding of welded exemplar is provided with at least two sensors, in the present embodiment, adopts two sensors 8,9, and roughly symmetrical about the center of welded exemplar.Described sensor 8,9 can be power sensor or displacement transducer, in order to detect the suffered support force of welded exemplar diverse location size or be fixed and clamped after the displacement of diverse location, and then judge the supporting surface situation of welded exemplar.
On the base plate 7 of clamping device, movable supporting plate 10 is installed, the below of movable supporting plate 10 arranges three and supports cylinder or supporting cylinder, in the present embodiment, the hydraulic jack 11,12,13 of take is example, one of them hydraulic jack 11 is positioned at the below, left side of movable supporting plate 10, two other hydraulic jack 12,13 lays respectively at forward right side below and the right lateral side below of movable supporting plate 10, and these three hydraulic jacks 11,12,13 control to adjust movable supporting plate 10 height everywhere by control module. Welded exemplar 14,15 is arranged on movable supporting plate 10 and by pressure head 1,2 and fixation clip 5,6 that fixedly cylinder 3,4 drives and compresses.
Sensor 8,9 transfers to the signal detecting in control module, and three hydraulic jacks, 11,12,13 actions that control module is connected with movable supporting plate 10 according to the signal controlling detecting, to adjust the position of welded exemplar 14,15, as shown in Figure 3.This control module can be single-chip microcomputer, microprocessor, industrial computer etc.
Compare with the fixture of existing friction stir welding, the present invention has increased adjustable movement support structures, utilize support force that the welded exemplar of sensor sensing bottom is subject to or the height displacement of welded exemplar, by control module control cylinder or hydraulic cylinder, adjust the bearing height of welded exemplar, thereby reduce the requirement of welding to exemplar supporting surface, improve welding quality.
The present invention has reduced difficulty and the cost of foreign material welding, for follow-up high-power electric and electronic controller cooling system provides good encapsulation scheme.
By specific embodiment, the present invention is had been described in detail above, this embodiment is only preferred embodiment of the present invention, and it not limits the invention.Without departing from the principles of the present invention; those of ordinary skills under the prerequisite of not making creative work to the aspects such as shape of the quantity of the shape of movable supporting plate, quantity and position, pressure head and shape, fixation clip by any modification, be equal to all other embodiment that the modes such as replacement, improvement obtain, in the technology category that all should be considered as protecting in the present invention.

Claims (5)

1. the clamping device of a friction stir welding, it is characterized in that, comprise base plate, float support plate, sensor, pressure head and control module, described movable supporting plate is arranged on base plate and with the support piston rod of cylinder or the piston rod of supporting cylinder and is connected, described pressure head is with fixedly the piston rod of cylinder or the piston rod of fixer cylinder pressure are connected, the support force that described sensor is subject to for detection of welded exemplar or displacement, described sensor, support cylinder or supporting cylinder, fixedly cylinder or fixer cylinder pressure are all connected with control module.
2. the clamping device of friction stir welding according to claim 1, is characterized in that, on described pressure head, is installed with fixation clip.
3. the clamping device of friction stir welding according to claim 2, is characterized in that, described device comprises two pressure heads, each pressure head with one fixedly the piston rod of cylinder or the piston rod of a fixer cylinder pressure be connected, a fixation clip is installed on it.
4. the clamping device of friction stir welding according to claim 3, is characterized in that, described device comprises two sensors, and each sensor is near a pressure head, and described two sensors are centrosymmetric about the center of movable supporting plate.
5. the clamping device of friction stir welding according to claim 4, it is characterized in that, described movable supporting plate below arranges three and supports cylinder or supporting cylinder, one of them supports cylinder or supporting cylinder is positioned at below the left side of movable supporting plate, and two other supports cylinder or supporting cylinder lays respectively at below the forward right side below and right lateral side of movable supporting plate.
CN201410001938.5A 2014-01-02 2014-01-02 Clamping device for friction stir welding Pending CN103753014A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410001938.5A CN103753014A (en) 2014-01-02 2014-01-02 Clamping device for friction stir welding

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410001938.5A CN103753014A (en) 2014-01-02 2014-01-02 Clamping device for friction stir welding

Publications (1)

Publication Number Publication Date
CN103753014A true CN103753014A (en) 2014-04-30

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105014194A (en) * 2015-08-03 2015-11-04 黄山学院 Workbench suitable for aluminum alloy sheet stirring, friction, connection and bottom through welding
CN109079309A (en) * 2018-09-08 2018-12-25 苏州融硕精密机械有限公司 A kind of stirring friction welding system and its clamp control method
CN112475649A (en) * 2019-09-11 2021-03-12 三星显示有限公司 Joining device
CN112730795A (en) * 2020-12-23 2021-04-30 联合汽车电子有限公司 Automatic poking-through detection mechanism for ultrasonic welding workpiece
CN119304339A (en) * 2024-11-07 2025-01-14 广东启新精密铸造股份有限公司 Aluminum alloy friction stir welding tool for vehicle-mounted products

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11129079A (en) * 1997-10-29 1999-05-18 Hitachi Ltd Thermal processing method and thermal processing apparatus
CN100513053C (en) * 2004-12-22 2009-07-15 空中客车德国有限公司 Device for clamping components
US20100006622A1 (en) * 2008-07-10 2010-01-14 Smith Christopher B Self-clamping friction stir welding device
CN201728472U (en) * 2010-07-06 2011-02-02 沈阳航空航天大学 Special clamp for stirring friction welding of space curved surface
WO2012133411A1 (en) * 2011-03-29 2012-10-04 学校法人近畿大学 Friction stir processing device and friction stir processing method
CN103017931A (en) * 2012-12-24 2013-04-03 黄山学院 Intelligent control force and temperature measuring instrument for friction stir welding
CN103042303A (en) * 2012-12-24 2013-04-17 联合汽车电子有限公司 Friction stir welding fixture in mechanical trigger control mode and method for controlling friction stir welding fixture
CN203018906U (en) * 2012-12-24 2013-06-26 联合汽车电子有限公司 Mechanical triggering control mode clamp for friction stir welding tool
CN203751515U (en) * 2014-01-02 2014-08-06 联合汽车电子有限公司 Clamping device for friction stir welding

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11129079A (en) * 1997-10-29 1999-05-18 Hitachi Ltd Thermal processing method and thermal processing apparatus
CN100513053C (en) * 2004-12-22 2009-07-15 空中客车德国有限公司 Device for clamping components
US20100006622A1 (en) * 2008-07-10 2010-01-14 Smith Christopher B Self-clamping friction stir welding device
CN201728472U (en) * 2010-07-06 2011-02-02 沈阳航空航天大学 Special clamp for stirring friction welding of space curved surface
WO2012133411A1 (en) * 2011-03-29 2012-10-04 学校法人近畿大学 Friction stir processing device and friction stir processing method
CN103017931A (en) * 2012-12-24 2013-04-03 黄山学院 Intelligent control force and temperature measuring instrument for friction stir welding
CN103042303A (en) * 2012-12-24 2013-04-17 联合汽车电子有限公司 Friction stir welding fixture in mechanical trigger control mode and method for controlling friction stir welding fixture
CN203018906U (en) * 2012-12-24 2013-06-26 联合汽车电子有限公司 Mechanical triggering control mode clamp for friction stir welding tool
CN203751515U (en) * 2014-01-02 2014-08-06 联合汽车电子有限公司 Clamping device for friction stir welding

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105014194A (en) * 2015-08-03 2015-11-04 黄山学院 Workbench suitable for aluminum alloy sheet stirring, friction, connection and bottom through welding
CN109079309A (en) * 2018-09-08 2018-12-25 苏州融硕精密机械有限公司 A kind of stirring friction welding system and its clamp control method
CN112475649A (en) * 2019-09-11 2021-03-12 三星显示有限公司 Joining device
CN112730795A (en) * 2020-12-23 2021-04-30 联合汽车电子有限公司 Automatic poking-through detection mechanism for ultrasonic welding workpiece
CN112730795B (en) * 2020-12-23 2023-11-10 联合汽车电子有限公司 Automatic poking detection mechanism for ultrasonic welding workpiece
CN119304339A (en) * 2024-11-07 2025-01-14 广东启新精密铸造股份有限公司 Aluminum alloy friction stir welding tool for vehicle-mounted products

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Application publication date: 20140430