CN103743257A - Efficient hydrodynamic cooling tower - Google Patents

Efficient hydrodynamic cooling tower Download PDF

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CN103743257A
CN103743257A CN201410010239.7A CN201410010239A CN103743257A CN 103743257 A CN103743257 A CN 103743257A CN 201410010239 A CN201410010239 A CN 201410010239A CN 103743257 A CN103743257 A CN 103743257A
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turbine
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cooling tower
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CN103743257B (en
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张礼达
魏艳立
杨静
卢磊
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Xihua University
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

本发明涉及一种高效水动力冷却塔,其按照公式设计计算得出基本数据,依据这些基本数据制造出的冷却塔。冷却塔包括外壳、匹配设于外壳内侧的水轮机以及与水轮机分别匹配连接的风扇、冷却水出水管和冷却水进水管;水轮机包括基础环、装设于基础环顶端的蜗壳、装设于基础环底端的尾水管、装设于蜗壳顶端的顶盖、穿设于蜗壳内侧的转动轴以及装设于转动轴一端的转轮。本发明的设计方法简单、合理,计算出精确。本发明的冷却塔具有良好的能量和安全性能,通过水流冲击转轮产生动能,带动风机转动,不需要增加外部动力源,节约了能源,使用安全可靠,适于推广与应用。

Figure 201410010239

The invention relates to a high-efficiency hydrodynamic cooling tower, which is designed and calculated according to formulas to obtain basic data, and the cooling tower is manufactured according to these basic data. The cooling tower includes a casing, a water turbine matched to the inside of the casing, a fan that is matched and connected to the water turbine, a cooling water outlet pipe, and a cooling water inlet pipe; the water turbine includes a foundation ring, a volute installed on the top of the foundation ring, and a The draft tube at the bottom of the ring, the top cover installed at the top of the volute, the rotating shaft pierced inside the volute, and the runner installed at one end of the rotating shaft. The design method of the invention is simple and reasonable, and the calculation is accurate. The cooling tower of the present invention has good energy and safety performance, generates kinetic energy through the impact of water flow on the runner, drives the fan to rotate, does not need to add an external power source, saves energy, is safe and reliable in use, and is suitable for popularization and application.

Figure 201410010239

Description

高效水动力冷却塔Efficient hydrodynamic cooling tower

技术领域 technical field

本发明涉及冷却塔技术领域,尤其涉及一种高效水动力冷却塔。  The invention relates to the technical field of cooling towers, in particular to a high-efficiency hydrodynamic cooling tower. the

背景技术 Background technique

目前,市场上空调系统正在使用的冷却塔主要的冷却方式是以电动机为动力源带动风机旋转,使得空气流动,与空调冷却水逆向流通,从而达到空调冷却水降温的目的。对于目前能源的日益紧张情况,空调系统节约能耗也就成为了一种新型的竞争手段,而对于占据整个空调系统20%~30%能耗的冷却塔电能消耗就首先成为了人们眼中的一个焦点,怎样使冷却塔更能节约能耗也就成了人们急于解决的一个新的课题。国际上以及国内有人用混流式或轴流式转轮替代原有电机,使风机由原来的电力驱动改为水力驱动,达到了节约能耗的目的,但是众所周知,混流式转轮应用水头较高(40~700米),但叶片固定,负荷变化较大时,效率显著下降;而轴流式转桨机尽管能适应水头(3~50米)与负荷变化,高效率区宽,但空蚀系数(动力真空与水头之比值)较大,且悬臂的桨叶强度有限,故应用水头较低。  At present, the main cooling method of cooling towers used in air-conditioning systems on the market is to use the motor as the power source to drive the fan to rotate, so that the air flows in reverse flow with the air-conditioning cooling water, so as to achieve the purpose of cooling the air-conditioning cooling water. For the current increasingly tense energy situation, energy saving of air-conditioning systems has become a new means of competition, and the power consumption of cooling towers, which accounts for 20% to 30% of the energy consumption of the entire air-conditioning system, has first become a problem in people's eyes. Focus, how to make the cooling tower more energy-saving has become a new topic that people are eager to solve. Internationally and domestically, some people use mixed-flow or axial-flow runners to replace the original motor, so that the fan is changed from the original electric drive to hydraulic drive, which achieves the purpose of saving energy consumption, but as we all know, the mixed-flow runner has a higher water head (40-700 meters), but the blades are fixed, and the efficiency drops significantly when the load changes greatly; while the axial-flow propeller can adapt to the water head (3-50 meters) and load changes, and has a wide high-efficiency area, but cavitation The coefficient (ratio of dynamic vacuum to water head) is large, and the blade strength of the cantilever is limited, so the applied water head is low. the

发明内容 Contents of the invention

本发明是为了解决现有的空调系统冷却塔能耗较大以及对周边环境污染等的问题而提出一种通过简单、合理的设计方法制造出不仅具有良好的能量和安全性能,而且能显著降低电力能耗、减小噪声,应用范围更加广泛的高效水动力冷却塔。  The present invention aims to solve the problems of high energy consumption and environmental pollution of the existing cooling towers of the air conditioning system, and proposes a simple and reasonable design method that not only has good energy and safety performance, but also can significantly reduce High-efficiency hydrodynamic cooling towers that reduce power consumption, reduce noise, and have a wider range of applications. the

本发明是通过以下技术方案实现的:  The present invention is achieved through the following technical solutions:

上述的高效水动力冷却塔的设计方法,其包括以下步骤:  The design method of above-mentioned high-efficiency hydrodynamic cooling tower, it may further comprise the steps:

(A)计算水轮机进水口和水轮机出水口处之间的单位能量差,即冷却塔工作水头Hr,计算公式为:  (A) Calculate the unit energy difference between the water inlet of the turbine and the water outlet of the turbine, that is, the working water head H r of the cooling tower. The calculation formula is:

Hh rr == EE. AA -- EE. BB == (( ZZ AA ++ pp AA γγ AA ++ αα AA vv AA 22 22 gg )) -- (( ZZ BB ++ pp BB γγ BB ++ αα BB vv BB 22 22 gg )) -- -- -- (( 11 )) ;;

上述式(1)中,EA指水轮机进水口处的单位能量;EB指水轮机出水口 处的单位能量;ZA指水轮机进水口处的几何高度;ZB指水轮机出水口处的几何高度;PA指轮机进水口处的压力;PB指轮机进水口处的压力;γA水轮机进水口处水的比重;γB水轮机出水口处水的比重;νA指水轮机进水口处水流的平均流速;νB指水轮机出水口处水流的平均流速;αA指水轮机进水口处水流的流速不均匀系数;αA指水轮机出水口处水流的流速不均匀系数;g指重力加速度;  In the above formula (1), EA refers to the unit energy at the water inlet of the turbine; EB refers to the unit energy at the water outlet of the water turbine; ZA refers to the geometric height of the water inlet of the water turbine; ZB refers to the geometric height of the water outlet of the water turbine; The pressure at the water inlet; PB refers to the pressure at the water inlet of the turbine; the specific gravity of the water at the water inlet of the γA turbine; the specific gravity of the water at the water outlet of the γB water turbine; The average flow velocity of the water flow; αA refers to the non-uniform coefficient of flow velocity at the water inlet of the turbine; αA refers to the non-uniform coefficient of flow velocity of the water flow at the water turbine outlet; g refers to the acceleration of gravity;

(B)根据上述步骤(A)及冷却塔初步设计参数计算转轮直径D1,其计算公式为:  (B) Calculate the runner diameter D1 according to the above step (A) and the preliminary design parameters of the cooling tower. The calculation formula is:

DD. 11 == PP 9.819.81 QQ 11 Hh rr 33 22 ηη -- -- -- (( 22 )) ;;

上述式(2)中,P指转轮的额定输出功率;Q1指转轮设计额定工况的单位流量m3/s;η指转轮输出效率,η=0.8-0.9;  In the above formula (2), P refers to the rated output power of the runner; Q 1 refers to the unit flow m 3 /s of the runner design rated working condition; η refers to the output efficiency of the runner, η=0.8-0.9;

(C)根据上述步骤(A)计算蜗壳进口管径d1,其计算公式为:  (C) Calculate the volute inlet pipe diameter d1 according to the above step (A), and the calculation formula is:

dd 11 == QQ rr 3.143.14 vv 11 -- -- -- (( 44 )) ;;

上述式(4)中,Qr指冷却塔设计冷却水量,V1指蜗壳进口处的水流流速;  In the above formula (4), Qr refers to the design cooling water volume of the cooling tower, and V1 refers to the water flow velocity at the inlet of the volute;

(D)计算上述式(4)中冷却塔设计冷却水量Qr,其计算公式为:  (D) Calculate the design cooling water quantity Qr of the cooling tower in the above formula (4), the calculation formula is:

QQ rr == rωrω ++ ηgHηgH ωω 11 22 ππ bb 00 ++ rr AA ctgβctgβ (( mm 33 // sthe s )) -- -- -- (( 55 )) ;;

上述式(5)中,r指转轮出口半径;ω指转轮旋转角速度;β指转轮叶片安装角;A指转轮出口过流面积;b0指固定导叶高度。  In the above formula (5), r refers to the radius of the runner outlet; ω refers to the angular velocity of the runner; β refers to the installation angle of the runner blade; A refers to the flow area of the runner outlet; b 0 refers to the height of the fixed guide vane.

所述高效水动力冷却塔,其中,所述水轮机进水口处水流的单位能量EA的计算公式为:  The high-efficiency hydrodynamic cooling tower, wherein, the calculation formula of the unit energy EA of the water flow at the water inlet of the water turbine is:

EE. AA == ZZ AA ++ pp AA γγ AA ++ αα AA vv AA 22 22 gg ;;

所述出水口处水流的单位能量EA的计算公式为:  The calculation formula of the unit energy EA of the water flow at the water outlet is:

EE. BB == ZZ BB ++ pp BB γγ BB ++ αα BB vv BB 22 22 gg ;;

所述转轮的额定输出功率P计算公式为:P=9.81QrHrη,式中P指转轮功率,Qr指冷却塔设计冷却水量,Hr指冷却塔工作水头,η指转轮输出效率;  The calculation formula of the rated output power P of the runner is: P=9.81Q r H r η, where P refers to the power of the runner, Q r refers to the design cooling water volume of the cooling tower, H r refers to the working water head of the cooling tower, and η refers to the rotation Wheel output efficiency;

所述蜗壳进口处的水流流速的计算公式为:  The calculation formula of the water velocity at the inlet of the volute is:

VV 11 == KK rr Hh rr -- -- -- (( 33 )) ;;

Kr=0.9~0.95;  K r =0.9~0.95;

上述式(3)中,Kr指流速系数;  In the above formula (3), K r refers to the flow rate coefficient;

所述转轮的比转速ns的计算公式为:  The calculation formula of the specific speed ns of the runner is:

nno sthe s == nno PP Hh rr 55 44 -- -- -- (( 66 )) ;;

上述式(6)中,ns=ω/2π,n=150-200转/分。  In the above formula (6), ns=ω/2π, n=150-200 rpm. the

一种高效水动力冷却塔的设计方法的高效水动力冷却塔,包括外壳、匹配设于所述外壳内侧的水轮机以及与所述水轮机分别匹配连接的风扇、冷却水出水管和冷却水进水管;所述水轮机包括基础环、装设于所述基础环顶端的蜗壳、装设于所述基础环底端的尾水管、装设于所述蜗壳顶端的顶盖、穿设于所述蜗壳内侧的转动轴以及装设于所述转动轴一端的转轮;所述转轮为自一端向另一端倾斜的圆锥形壳体结构,其匹配固设于所述转动轴的底端部,外壁沿圆周倾斜一定角度均匀设置有呈空间扭曲面的转轮叶片;所述转轮叶片还分别与所述转动轴以及水流流向形成一个斜向夹角。  A high-efficiency hydrodynamic cooling tower design method for a high-efficiency hydrodynamic cooling tower, including a casing, a water turbine matched to the inside of the casing, a fan that is matched and connected to the water turbine, a cooling water outlet pipe, and a cooling water inlet pipe; The water turbine includes a base ring, a volute installed at the top of the base ring, a draft tube installed at the bottom of the base ring, a top cover installed at the top of the volute, and a The inner rotating shaft and the runner installed on one end of the rotating shaft; the rotating wheel is a conical shell structure inclined from one end to the other end, which is matched and fixed on the bottom end of the rotating shaft, and the outer wall Runner blades are evenly arranged at a certain angle along the circumference to form a space twisted surface; the runner blades also form an oblique angle with the rotating shaft and the flow direction of the water flow. the

所述高效水动力冷却塔,其中:所述蜗壳为向内螺旋管道组成的蜗壳且管径以螺旋线结构逐步缩小,其靠内一侧呈开口状;所述蜗壳在位于开口处的内侧还装设有用于分流水流的固定导叶。  The high-efficiency hydrodynamic cooling tower, wherein: the volute is a volute composed of inward spiral pipes and the diameter of the pipe is gradually reduced in a helical structure, and its inner side is in the shape of an opening; the volute is located at the opening The inner side is also equipped with fixed guide vanes for diverting water flow. the

所述高效水动力冷却塔,其中:所述顶盖呈环形筒状结构,其底端口的内侧壁与所述转动轴之间装设有密封装置。  The high-efficiency hydrodynamic cooling tower, wherein: the top cover is in an annular cylindrical structure, and a sealing device is installed between the inner wall of the bottom port and the rotating shaft. the

所述高效水动力冷却塔,其中:所述转动轴呈轴体结构,其一端向所述顶盖上侧穿出,另一端向所述顶盖下侧穿出;所述转动轴向所述顶盖上侧穿出的顶端开设有第一键槽,所述转动轴向所述顶盖下侧穿出的底端开设有第二键槽;所述风扇通过所述第一键槽配以定位键固定于所述转动轴的顶端;所述转轮通过所述第二键槽配以定位键套接固定于所述转动轴的底端。  The high-efficiency hydrodynamic cooling tower, wherein: the rotating shaft is a shaft structure, one end of which passes through the upper side of the top cover, and the other end passes through the lower side of the top cover; A first keyway is provided at the top end of the upper side of the top cover, and a second keyway is provided at the bottom end of the rotation axis through the lower side of the top cover; the fan is fixed with a positioning key through the first keyway on the top end of the rotating shaft; the rotating wheel is fixed on the bottom end of the rotating shaft through the second key slot and positioning key. the

所述高效水动力冷却塔,其中:所述水轮机还包括轴承座;所述轴承座呈锥形筒状结构,其匹配套设于向所述顶盖上侧穿出的所述转动轴一端;所述轴承座的顶端口固设有轴承盖板,底端与所述第二法兰盘固定连接;所述 轴承座的顶端口内壁与所述转动轴之间装设有轴承,所述轴承座的底端口内壁与所述转动轴之间也装设有轴承。  The high-efficiency hydrodynamic cooling tower, wherein: the water turbine also includes a bearing seat; the bearing seat is a tapered cylindrical structure, which is matched and sleeved on one end of the rotating shaft passing through the upper side of the top cover; The top port of the bearing seat is fixed with a bearing cover plate, and the bottom end is fixedly connected with the second flange; a bearing is installed between the inner wall of the top port of the bearing seat and the rotating shaft, and the bearing A bearing is also installed between the inner wall of the bottom port of the seat and the rotating shaft. the

所述高效水动力冷却塔,其中:所述冷却水进水管一端伸进所述外壳内侧且与所述蜗壳的进水口连接导通,另一端伸出所述外壳外侧且连接外置供水装置;所述冷却水出水管水平设置于所述外壳的上端内侧,其中部与所述尾水管连接并导通。  The high-efficiency hydrodynamic cooling tower, wherein: one end of the cooling water inlet pipe extends into the inner side of the casing and is connected to the water inlet of the volute, and the other end extends out of the outer casing and is connected to an external water supply device ; The cooling water outlet pipe is horizontally arranged inside the upper end of the shell, and its middle part is connected with the draft pipe and conducted. the

有益效果:  Beneficial effect:

本发明高效水动力冷却塔的设计方法简单、合理,按照公式(1)、(2)、(4)、(5)设计计算得出基本数据,依据这些基本数据制造出的冷却塔,具有良好的能量和安全性能,通过水流冲击转轮产生动能,带动风机转动,不需要增加外部动力源,从而达到节能的目的。  The design method of the high-efficiency hydrodynamic cooling tower of the present invention is simple and reasonable, and the basic data are designed and calculated according to the formulas (1), (2), (4), and (5), and the cooling tower manufactured according to these basic data has good performance. With excellent energy and safety performance, the kinetic energy generated by the impact of the water flow on the runner drives the fan to rotate without adding an external power source, so as to achieve the purpose of energy saving. the

本发明高效水动力冷却塔结构设计简单、合理,其中,通过水流冲击斜流式转轮产生动能,从而带动风机转动,不需要增加外部动力源,从而达到节能的目的;转轮与风扇由转动轴连接,并且在与转动轴的连接处开有键槽,转轮及风扇与转动轴采用定位键连接;蜗壳进水处不需要设置活动导水机构,冷却水水量由冷却水泵流量确定;在冷却风机中,用斜流式水轮机取代电动机,转轮为自一端向另一端倾斜的圆锥形壳体结构且采用低转速设计,使风机与转轮的转速能达到完全匹配,因此在转轮与风机之间不在设置减速装置,减少了设备易损件及后期设备维护率;将冷却水进水管直接接至蜗壳进水口,尾水管连接至冷却水出水管道;当冷却水通过外置循环冷却水泵连接至冷却水进水管,使其进入转轮内,使得转轮旋转带动风机,把原先循环水系统的能量二次利用,不仅仅消除了原有冷却风机内电能的消耗,还大大降低了风机电机急减速装置的震动和噪音,减少了环境的污染,适于推广与应用  The structure design of the high-efficiency hydrodynamic cooling tower of the present invention is simple and reasonable, wherein, the kinetic energy is generated by the impact of the water flow on the oblique flow runner, thereby driving the fan to rotate, without adding an external power source, so as to achieve the purpose of energy saving; the runner and the fan are rotated by The shaft is connected, and there is a keyway at the connection with the rotating shaft, and the runner and fan are connected with the rotating shaft by positioning keys; there is no need to set a movable water guide mechanism at the water inlet of the volute, and the cooling water volume is determined by the cooling water pump flow rate; In the cooling fan, the oblique flow turbine is used to replace the motor. The runner is a conical shell structure inclined from one end to the other and adopts a low-speed design, so that the speed of the fan and the runner can be completely matched. There is no deceleration device between the fans, which reduces the wearing parts of the equipment and the maintenance rate of later equipment; the cooling water inlet pipe is directly connected to the volute water inlet, and the draft pipe is connected to the cooling water outlet pipe; when the cooling water is cooled by the external circulation The water pump is connected to the cooling water inlet pipe, so that it enters the runner, so that the runner rotates to drive the fan, and the energy of the original circulating water system is reused, which not only eliminates the power consumption of the original cooling fan, but also greatly reduces The vibration and noise of the rapid deceleration device of the fan motor reduce the pollution of the environment and are suitable for promotion and application

附图说明 Description of drawings

图1为本发明高效水动力冷却塔的结构示意图;  Fig. 1 is the structural representation of efficient hydrodynamic cooling tower of the present invention;

图2为本发明高效水动力冷却塔的水轮机的结构示意图;  Fig. 2 is the structural representation of the hydraulic turbine of efficient hydrodynamic cooling tower of the present invention;

图3为本发明高效水动力冷却塔的水轮机的另一结构示意图。  Fig. 3 is another structural schematic diagram of the water turbine of the high-efficiency hydrodynamic cooling tower of the present invention. the

具体实施方式Detailed ways

本发明的高效水动力冷却塔主要应用于中央空调系统中,即用来使冷却水降温,其按照公式(1)、(2)、(4)、(5)设计计算得出基本数据;依据这些基本数据制造出的高效水动力冷却塔,具有良好的能量和安全性能;通过水流冲击转轮产生动能,带动风机转动,不需要增加外部动力源,从而达到节能的目的。  The high-efficiency hydrodynamic cooling tower of the present invention is mainly used in central air-conditioning systems, that is, it is used to cool the cooling water, and it is designed and calculated according to formulas (1), (2), (4), and (5) to obtain basic data; The high-efficiency hydrodynamic cooling tower produced by these basic data has good energy and safety performance; the kinetic energy generated by the impact of the water flow on the runner drives the fan to rotate without adding an external power source, so as to achieve the purpose of energy saving. the

本发明高效水动力冷却塔的设计方法,其计算的基本过程如下:  The design method of efficient hydrodynamic cooling tower of the present invention, the basic process of its calculation is as follows:

1、计算水轮机进水口处和水轮机出水口处之间的单位能量差  1. Calculate the unit energy difference between the inlet of the turbine and the outlet of the turbine

水轮机进水口A-A断面(图1中冷却水进水管4的断面)和出水口B-B断面(图1中冷却水进水管4的断面)处水流所具有的单位能量分别为:  The unit energy of the water flow at the A-A section of the water turbine inlet (the section of the cooling water inlet pipe 4 in Figure 1) and the water outlet B-B section (the section of the cooling water inlet pipe 4 in Figure 1) are respectively:

EE. AA == ZZ AA ++ pp AA γγ AA ++ αα AA vv AA 22 22 gg ;;

EE. BB == ZZ BB ++ pp BB γγ BB ++ αα BB vv BB 22 22 gg ;;

式中,EA指水轮机进水口处的单位能量;  In the formula, EA refers to the unit energy at the water inlet of the turbine;

EB指水轮机出水口处的单位能量;  EB refers to the unit energy at the water outlet of the turbine;

ZA指水轮机进水口处的几何高度;  ZA refers to the geometric height at the water inlet of the turbine;

ZB指水轮机出水口处的几何高度;  ZB refers to the geometric height at the water outlet of the turbine;

PA指水轮机进水口处的压力;  PA refers to the pressure at the water inlet of the turbine;

PB指水轮机进水口处的压力;  PB refers to the pressure at the water inlet of the turbine;

γA水轮机进水口处水的比重;  γA The specific gravity of water at the water inlet of the turbine;

γB水轮机出水口处水的比重;  γB specific gravity of water at the outlet of the turbine;

νA指水轮机进水口处水流的平均流速;  νA refers to the average flow velocity of the water flow at the water inlet of the turbine;

νB指水轮机出水口处水流的平均流速;  νB refers to the average velocity of the water flow at the outlet of the turbine;

αA指水轮机进水口处水流的流速不均匀系数,αA=1;  αA refers to the non-uniform coefficient of flow velocity at the water inlet of the turbine, αA=1;

αA指水轮机出水口处水流的流速不均匀系数,αB=1;  αA refers to the non-uniform coefficient of flow velocity at the outlet of the turbine, αB=1;

g指重力加速度;  g refers to the acceleration due to gravity;

水轮机进水口处和出水口处之间的单位能量差,即指A-A断面(图1中冷却水进水管4的断面)与B-B断面(图1中冷却水进水管4的断面)之间的单位能量差,即冷却塔工作水头Hr,其计算公式为:  The unit energy difference between the water inlet and water outlet of the turbine refers to the unit between the AA section (the section of the cooling water inlet pipe 4 in Figure 1) and the BB section (the section of the cooling water inlet pipe 4 in Figure 1) The energy difference, that is, the working water head H r of the cooling tower, its calculation formula is:

Hh rr == EE. AA -- EE. BB == (( ZZ AA ++ pp AA γγ AA ++ αα AA vv AA 22 22 gg )) -- (( ZZ BB ++ pp BB γγ BB ++ αα BB vv BB 22 22 gg )) -- -- -- (( 11 )) ..

2、根据上述步骤1及冷却塔初步设计参数,计算转轮运行的额定输出功率P,其计算公式为:P=9.81QrHrη;  2. According to the above step 1 and the preliminary design parameters of the cooling tower, calculate the rated output power P of the runner operation, and the calculation formula is: P=9.81Q r H r η;

式中,P指输出功率,单位为千瓦;  In the formula, P refers to the output power in kilowatts;

Qr指冷却塔设计冷却水量m3/s,Qr=0.14-1.4m3/s;  Q r refers to the design cooling water volume m 3 /s of the cooling tower, Qr=0.14-1.4m 3 /s;

Hr指冷却塔工作水头m,H=8~20m;  H r refers to the cooling tower working water head m, H=8~20m;

η指转轮输出效率,η=0.8-0.9。  η refers to the output efficiency of the runner, η=0.8-0.9. the

3、根据转轮直径公式,计算转轮直径D1:  3. Calculate the runner diameter D1 according to the runner diameter formula:

DD. 11 == PP 9.819.81 QQ 11 Hh rr 33 22 ηη (( mm )) -- -- -- (( 22 )) ;;

式中P指输出功率;  In the formula, P refers to the output power;

Q1指转轮设计额定工况的单位流量m3/s,Q1=2m3/s;  Q 1 refers to the unit flow m 3 /s of the runner design rated working condition, Q 1 =2m 3 /s;

Hr指冷却塔工作水头m,Hr=8~20m;  H r refers to the cooling tower working water head m, H r =8 ~ 20m;

η指转轮输出效率,η=0.8-0.9。  η refers to the output efficiency of the runner, η=0.8-0.9. the

4、计算蜗壳进口流速V1:  4. Calculate the flow velocity V1 at the inlet of the volute:

VV 11 == KK rr Hh rr (( mm // sthe s )) -- -- -- (( 33 )) ;;

Kr=0.9-0.95  K r =0.9-0.95

式中,Kr指流速系数;  In the formula, K r refers to the flow rate coefficient;

5、确定蜗壳进口管径d1:  5. Determine the volute inlet pipe diameter d1:

dd 11 == 22 QQ rr 3.143.14 vv 11 (( mm )) -- -- -- (( 44 )) ;;

6、水轮机流量调节方程:  6. Turbine flow regulation equation:

QQ rr == rωrω ++ ηgHηgH ωω 11 22 ππ bb 00 ++ rr AA ctgβctgβ (( mm 33 // sthe s )) -- -- -- (( 55 )) ;;

式中r指转轮出口半径;  In the formula, r refers to the radius of the runner outlet;

ω指转轮旋转角速度;  ω refers to the rotational angular velocity of the runner;

β指转轮叶片安装角;  β refers to the installation angle of the runner blade;

A指转轮出口过流面积  A refers to the flow area of the outlet of the runner

b0指固定导叶高度;  b 0 refers to the fixed guide vane height;

其中叶片安装角进口边为22°~32°之间,出水边为22°~31°;转轮叶片的叶片数为3~8片。  Among them, the blade installation angle is between 22°-32° at the inlet side, and 22°-31° at the water outlet side; the number of blades of the runner blades is 3-8 pieces. the

7、计算转轮比转速:  7. Calculate the specific speed of the runner:

nno sthe s == nno PP Hh rr 55 44 -- -- -- (( 66 )) ;;

式中n=ω/2π,n=150-200转/分。  In the formula, n=ω/2π, n=150-200 rpm. the

本发明高效水动力冷却塔中涉及到的方位词“上”、“下”以及“顶”、“底”、“内”、“外”均与附图1或2的朝向一致。  The orientation words "up", "down" and "top", "bottom", "inner" and "outer" involved in the high-efficiency hydrodynamic cooling tower of the present invention are all consistent with the orientation of accompanying drawing 1 or 2 . the

如图1、2所示,本发明高效水动力冷却塔是基于上述高效水动力冷却塔的设计方法,其包括外壳1、水轮机2、风扇3、冷却水进水管4和冷却水出水管5。  As shown in Figures 1 and 2, the high-efficiency hydrodynamic cooling tower of the present invention is based on the design method of the above-mentioned high-efficiency hydrodynamic cooling tower, which includes a casing 1, a water turbine 2, a fan 3, a cooling water inlet pipe 4 and a cooling water outlet pipe 5. the

外壳1大致呈灌状壳体结构,顶端设有通风口11。  The shell 1 is roughly in the form of a pot-shaped shell structure, and the top end is provided with a vent 11 . the

水轮机2匹配设置于外壳1的内部,其包括基础环21、蜗壳22、固定导叶23、顶盖24、转动轴25、密封装置26、转轮27、轴承座28和尾水管29。  The water turbine 2 is matched inside the housing 1 and includes a base ring 21 , a volute 22 , a fixed guide vane 23 , a top cover 24 , a rotating shaft 25 , a sealing device 26 , a runner 27 , a bearing seat 28 and a draft tube 29 . the

基础环21呈喇叭状壳体结构,其顶端和底端均成开口状;其中,基础环21的底端口向外水平均匀延伸形成第一法兰盘211,顶端口外壁向外水平均匀延伸形成有台阶面。  The basic ring 21 has a trumpet-shaped shell structure, and its top and bottom ends are both open; wherein, the bottom port of the basic ring 21 extends horizontally and uniformly outward to form a first flange 211, and the outer wall of the top port extends horizontally and uniformly outward to form a There are stepped surfaces. the

蜗壳22为向内螺旋管道组成的蜗壳且管径以螺旋线结构逐步缩小,其靠内一侧呈开口状且开口处的上侧外壁和下侧外壁均设有台阶面,其中,蜗壳22开口处的下侧外壁的台阶面与基础环21顶端口外壁的台阶面匹配卡合并通过锁紧件锁紧固定,使蜗壳22匹配固设于基础环21的顶端外壁。  The volute 22 is a volute formed by an inward spiral pipe, and the diameter of the pipe is gradually reduced in a helical structure. Its inner side is in the shape of an opening, and the upper and lower outer walls of the opening are provided with stepped surfaces. Wherein, the volute The stepped surface of the lower outer wall of the opening of the shell 22 matches and engages with the stepped surface of the outer wall of the top port of the base ring 21 and is locked and fixed by a locking member, so that the volute 22 is matched and fixed on the top outer wall of the base ring 21 . the

固定导叶23装设于蜗壳25开口处的内侧,起到分流水流,使冷却水均匀冲击转轮26,使转轮26受力更均匀。  The fixed guide vane 23 is installed on the inner side of the opening of the volute 25 to divert the water flow, so that the cooling water impacts the runner 26 evenly, so that the runner 26 is stressed more evenly. the

顶盖24呈环形筒状结构,其顶端口向外水平均匀延伸形成第二法兰盘241,底端端口先向外呈水平均匀延伸后再向上呈弯曲延伸,其中,该顶盖24底端口呈弯曲延伸的端部内侧设有台阶面,该顶盖24底端口呈弯曲延伸的端部的台阶面与蜗壳22开口处的上侧外壁的台阶面匹配卡合并通过锁紧件 锁紧固定,使该顶盖24固设于蜗壳22开口处的上侧外壁。  The top cover 24 has an annular cylindrical structure, and its top port extends horizontally and uniformly outward to form a second flange 241, and the bottom port first extends horizontally and uniformly outward and then extends upwardly in a curved manner. A stepped surface is provided on the inner side of the curved extending end, and the stepped surface of the curved extending end of the bottom port of the top cover 24 matches and engages with the stepped surface of the upper outer wall at the opening of the volute 22 and is locked and fixed by the locking piece , so that the top cover 24 is fixed on the upper outer wall of the opening of the volute 22 . the

转动轴25呈轴体结构且穿设于顶盖24内部,即一端向顶盖24上侧穿出,另一端向顶盖24下侧穿出;其中,该转动轴25向顶盖24上侧穿出的顶端开设有第一键槽251,该转动轴25向顶盖24下侧穿出的底端开设有第二键槽252。  The rotating shaft 25 has a shaft structure and is installed inside the top cover 24, that is, one end passes through the upper side of the top cover 24, and the other end passes out toward the lower side of the top cover 24; A first keyway 251 is defined at the top end that passes through, and a second keyway 252 is defined at the bottom end of the rotating shaft 25 that passes through to the lower side of the top cover 24 . the

密封装置26匹配装设于顶盖24底端口内侧壁与转动轴25之间,以防止蜗壳22中的冷却水外漏。  The sealing device 26 is matched and installed between the inner wall of the bottom port of the top cover 24 and the rotating shaft 25 to prevent the cooling water in the volute 22 from leaking out. the

转轮27为自一端向另一端倾斜的圆锥形壳体结构,其通过转动轴25的第二键槽252配以定位键匹配套接固定于转动轴25的底端部,外壁沿圆周倾斜一定角度均匀设置有呈空间扭曲面的转轮叶片271,其中,该转轮叶片271还分别与转动轴25及水流流向形成一个斜向夹角。  The runner 27 is a conical shell structure inclined from one end to the other end. It is fixed on the bottom end of the rotating shaft 25 through the second keyway 252 of the rotating shaft 25 and the positioning key, and the outer wall is inclined at a certain angle along the circumference. The runner blades 271 are evenly arranged in a spatially distorted surface, wherein the runner blades 271 also form an oblique angle with the rotating shaft 25 and the flow direction of the water flow. the

轴承座28大致呈锥形筒状结构,其匹配套设于向顶盖24上侧穿出的转动轴25一端;该轴承座28的顶端口通过锁紧件固设有轴承盖板281,底端通过锁紧件与顶盖24顶端口的第二法兰盘241连接固定;其中,该轴承座28顶端口内壁与转动轴25之间以及该轴承座28底端口内壁与转动轴25之间均装设有轴承282。  The bearing seat 28 is generally in the shape of a tapered cylindrical structure, and it is matched and sleeved on one end of the rotating shaft 25 that passes through the upper side of the top cover 24; The end is connected and fixed with the second flange 241 of the top port of the top cover 24 through a locking piece; wherein, between the inner wall of the top port of the bearing seat 28 and the rotating shaft 25 and between the inner wall of the bottom port of the bearing seat 28 and the rotating shaft 25 Bearings 282 are all installed. the

尾水管29匹配装设于基础环21的底端,其上端口向外水平均匀延伸形成第三法兰盘291,其中,该尾水管29的第三法兰盘291与基础环21底端的第一法兰盘211通过锁紧件连接固定。  The draft tube 29 is matched with the bottom end of the base ring 21, and its upper port extends horizontally and evenly outward to form a third flange 291, wherein the third flange 291 of the draft tube 29 is connected to the first flange 291 at the bottom end of the base ring 21. A flange 211 is connected and fixed by a locking member. the

风扇3装设于转动轴24的顶端,其通过转动轴25顶端的第一键槽251配以定位键与转动轴24顶端连接固定。  The fan 3 is mounted on the top of the rotating shaft 24 , and is connected and fixed to the top of the rotating shaft 24 through the first keyway 251 on the top of the rotating shaft 25 and the positioning key. the

冷却水进水管4一端伸进外壳1内侧且与水轮机2的蜗壳22的进水口连接导通,另一端伸出外壳1外侧且连接外置供水装置。  One end of the cooling water inlet pipe 4 extends into the inner side of the housing 1 and is connected to the water inlet of the volute 22 of the water turbine 2, and the other end extends out of the outer housing 1 and is connected to an external water supply device. the

冷却水出水管5水平设置于外壳1的上端内侧,中部与水轮机2的尾水管29连接并导通。  The cooling water outlet pipe 5 is horizontally arranged on the inner side of the upper end of the shell 1, and the middle part is connected and conducted with the draft pipe 29 of the water turbine 2. the

本发明工作原理:  The working principle of the present invention:

通过外置空调冷却水泵将冷却水送至冷却塔,靠水的余压来冲击转轮27,通过转轮27的旋转带动风扇3转动,使气流流动冷却由冷却水出水管5喷出的冷却水,从而达到使冷却水降温的目的。  The cooling water is sent to the cooling tower through the external air-conditioning cooling water pump, and the residual pressure of the water impacts the runner 27, and the rotation of the runner 27 drives the fan 3 to rotate, so that the air flow cools the cooling water sprayed from the cooling water outlet pipe 5. water, so as to achieve the purpose of cooling the cooling water. the

本发明的设计方法简单、合理,计算过程简单、精确,依据这些基本数据制造出的冷却塔,具有良好的能量和安全性能。  The design method of the invention is simple and reasonable, and the calculation process is simple and accurate, and the cooling tower manufactured according to these basic data has good energy and safety performance. the

本发明高效水动力冷却塔结构设计简单、合理,其应用于空调系统中不 仅节约电力能耗,而且还能大大减少噪音对环境的污染,由于取消了电机及减速装置,因此,杜绝了漏电的可能,也使得运行状况更加稳定,减少了设备的维护保养,使用安全可靠。  The structure design of the high-efficiency hydrodynamic cooling tower of the present invention is simple and reasonable. Its application in the air-conditioning system not only saves power consumption, but also greatly reduces the pollution of noise to the environment. Since the motor and the deceleration device are cancelled, the leakage of electricity is eliminated. It also makes the operating condition more stable, reduces the maintenance of the equipment, and is safe and reliable to use. the

以上实施例,仅是本发明的较佳实施例而已,并非是对本发明作任何其他形式的限制,而依据本发明的技术实质所作的任何修改或等同变化,仍属于本发明所要求保护的范围。  The above embodiments are only preferred embodiments of the present invention, and are not intended to limit the present invention in any other form, and any modifications or equivalent changes made according to the technical essence of the present invention still belong to the scope of protection required by the present invention . the

Claims (8)

1.一种高效水动力冷却塔的设计方法,其特征在于,包括以下步骤,1. a design method of efficient hydrodynamic cooling tower, is characterized in that, comprises the following steps, (A)计算水轮机进水口和水轮机出水口处之间的单位能量差,即冷却塔工作水头Hr,计算公式为:(A) Calculate the unit energy difference between the water inlet of the turbine and the water outlet of the turbine, that is, the working water head H r of the cooling tower. The calculation formula is: Hh rr == EE. AA -- EE. BB == (( ZZ AA ++ pp AA γγ AA ++ αα AA vv AA 22 22 gg )) -- (( ZZ BB ++ pp BB γγ BB ++ αα BB vv BB 22 22 gg )) -- -- -- (( 11 )) ;; 上述式(1)中,EA指水轮机进水口处的单位能量;In the above formula (1), EA refers to the unit energy at the water inlet of the turbine; EB指水轮机出水口处的单位能量;EB refers to the unit energy at the water outlet of the turbine; ZA指水轮机进水口处的几何高度;ZA refers to the geometric height at the water inlet of the turbine; ZB指水轮机出水口处的几何高度;ZB refers to the geometric height at the water outlet of the turbine; PA指轮机进水口处的压力;PA refers to the pressure at the water inlet of the turbine; PB指轮机进水口处的压力;PB refers to the pressure at the water inlet of the turbine; γA水轮机进水口处水的比重;γA The specific gravity of water at the water inlet of the turbine; γB水轮机出水口处水的比重;The specific gravity of water at the water outlet of γB turbine; νA指水轮机进水口处水流的平均流速;νA refers to the average velocity of the water flow at the water inlet of the turbine; νB指水轮机出水口处水流的平均流速;νB refers to the average velocity of the water flow at the outlet of the turbine; αA指水轮机进水口处水流的流速不均匀系数;αA refers to the non-uniform coefficient of flow velocity at the water inlet of the turbine; αA指水轮机出水口处水流的流速不均匀系数;αA refers to the non-uniformity coefficient of flow velocity at the outlet of the turbine; g指重力加速度;g refers to the acceleration due to gravity; (B)根据上述步骤(A)及冷却塔初步设计参数计算转轮直径D1,其计算公式为:(B) Calculate the runner diameter D1 according to the above step (A) and the preliminary design parameters of the cooling tower. The calculation formula is: DD. 11 == PP 9.819.81 QQ 11 Hh rr 33 22 ηη -- -- -- (( 22 )) ;; 上述式(2)中,P指转轮的额定输出功率;In the above formula (2), P refers to the rated output power of the runner; Q1指转轮设计额定工况的单位流量m3/s;Q 1 refers to the unit flow m 3 /s of the runner design rated working condition; η指转轮输出效率,η=0.8-0.9;η refers to the output efficiency of the runner, η=0.8-0.9; (C)根据上述步骤(A)计算蜗壳进口管径d1,其计算公式为:(C) Calculate the volute inlet pipe diameter d1 according to the above step (A), and the calculation formula is: dd 11 == QQ rr 3.143.14 vv 11 -- -- -- (( 44 )) ;; 上述式(4)中,Qr指冷却塔设计冷却水量,V1指蜗壳进口处的水流流速;In the above formula (4), Qr refers to the design cooling water volume of the cooling tower, and V1 refers to the water flow velocity at the inlet of the volute; (D)计算上述式(4)中冷却塔设计冷却水量Qr,其计算公式为:(D) Calculate the design cooling water quantity Qr of the cooling tower in the above formula (4), the calculation formula is: QQ rr == rωrω ++ ηgHηgH ωω 11 22 ππ bb 00 ++ rr AA ctgβctgβ (( mm 33 // sthe s )) -- -- -- (( 55 )) ;; 上述式(5)中,r指转轮出口半径;In the above formula (5), r refers to the radius of the runner outlet; ω指转轮旋转角速度;ω refers to the rotational angular velocity of the runner; β指转轮叶片安装角;β refers to the installation angle of the runner blade; A指转轮出口过流面积;A refers to the outlet flow area of the runner; b0指固定导叶高度。b 0 refers to the fixed guide vane height. 2.如权利要求1所述的高效水动力冷却塔,其特征在于,所述水轮机进水口处水流的单位能量EA的计算公式为:2. high-efficiency hydrodynamic cooling tower as claimed in claim 1, is characterized in that, the computing formula of the unit energy EA of water flow at the water inlet place of described water turbine is: EE. AA == ZZ AA ++ pp AA γγ AA ++ αα AA vv AA 22 22 gg ;; 所述出水口处水流的单位能量EA的计算公式为:The calculation formula of the unit energy EA of the water flow at the water outlet is: EE. BB == ZZ BB ++ pp BB γγ BB ++ αα BB vv BB 22 22 gg ;; 所述转轮的额定输出功率P计算公式为:P=9.81QrHrη,式中P指转轮功率,Qr指冷却塔设计冷却水量,Hr指冷却塔工作水头,η指转轮输出效率;The calculation formula of the rated output power P of the runner is: P=9.81Q r H r η, where P refers to the power of the runner, Q r refers to the design cooling water volume of the cooling tower, H r refers to the working water head of the cooling tower, and η refers to the rotation Wheel output efficiency; 所述蜗壳进口处的水流流速的计算公式为:The calculation formula of the water flow velocity at the inlet of the volute is: VV 11 == KK rr Hh rr -- -- -- (( 33 )) ;; Kr=0.9~0.95;K r =0.9~0.95; 上述式(3)中,Kr指流速系数;In the above formula (3), K r refers to the flow rate coefficient; 所述转轮的比转速ns的计算公式为:The calculation formula of the specific speed ns of the runner is: nno sthe s == nno PP Hh rr 55 44 -- -- -- (( 66 )) ;; 上述式(6)中,ns=ω/2π,n=150-200转/分。In the above formula (6), ns=ω/2π, n=150-200 rpm. 3.一种基于上述权利要求1、2任意一项所述的高效水动力冷却塔的设计方法的高效水动力冷却塔,包括外壳、匹配设于所述外壳内侧的水轮机以及与所述水轮机分别匹配连接的风扇、冷却水出水管和冷却水进水管;所述水轮机包括基础环、装设于所述基础环顶端的蜗壳、装设于所述基础环底端的尾水管、装设于所述蜗壳顶端的顶盖、穿设于所述蜗壳内侧的转动轴以及装设于所述转动轴一端的转轮;其特征在于:所述转轮为自一端向另一端倾斜的圆锥形壳体结构,其匹配固设于所述转动轴的底端部,外壁沿圆周倾斜一定角度均匀设置有呈空间扭曲面的转轮叶片;3. A high-efficiency hydrodynamic cooling tower based on the design method of the high-efficiency hydrodynamic cooling tower described in any one of the above-mentioned claims 1 and 2, comprising a casing, matching a water turbine located on the inside of the casing, and a water turbine separately from the water turbine Matched and connected fans, cooling water outlet pipes and cooling water inlet pipes; the water turbine includes a base ring, a volute installed at the top of the base ring, a draft tube installed at the bottom of the base ring, and a draft tube installed at the bottom of the base ring. The top cover at the top of the volute, the rotating shaft passing through the inner side of the volute, and the runner installed at one end of the rotating shaft; it is characterized in that: the runner is a conical shape inclined from one end to the other A shell structure, which is matched and fixed on the bottom end of the rotating shaft, and the outer wall is inclined at a certain angle along the circumference to evenly set runner blades in a spatially twisted surface; 所述转轮叶片还分别与所述转动轴以及水流流向形成一个斜向夹角。The runner blades also form an oblique angle with the rotating shaft and the flow direction of the water flow. 4.如权利要求3所述的高效水动力冷却塔,其特征在于:所述蜗壳为向内螺旋管道组成的蜗壳且管径以螺旋线结构逐步缩小,其靠内一侧呈开口状;所述蜗壳在位于开口处的内侧还装设有用于分流水流的固定导叶。4. The high-efficiency hydrodynamic cooling tower as claimed in claim 3, characterized in that: the volute is a volute composed of inward spiral pipes, and the pipe diameter gradually decreases in a helical structure, and its inner side is in the shape of an opening ; The volute is also equipped with fixed guide vanes for diverting water flow inside the opening. 5.如权利要求3所述的高效水动力冷却塔,其特征在于:所述顶盖呈环形筒状结构,其底端口的内侧壁与所述转动轴之间装设有密封装置。5. The high-efficiency hydrodynamic cooling tower according to claim 3, characterized in that: the top cover is in an annular cylindrical structure, and a sealing device is installed between the inner side wall of the bottom port and the rotating shaft. 6.如权利要求3所述的高效水动力冷却塔,其特征在于:所述转动轴呈轴体结构,其一端向所述顶盖上侧穿出,另一端向所述顶盖下侧穿出;6. The high-efficiency hydrodynamic cooling tower as claimed in claim 3, characterized in that: the rotating shaft is a shaft structure, one end of which passes through the upper side of the top cover, and the other end passes through the lower side of the top cover out; 所述转动轴向所述顶盖上侧穿出的顶端开设有第一键槽,所述转动轴向所述顶盖下侧穿出的底端开设有第二键槽;A first keyway is provided at the top end of the rotation axis passing through the upper side of the top cover, and a second keyway is provided at the bottom end of the rotation axis passing through the lower side of the top cover; 所述风扇通过所述第一键槽配以定位键固定于所述转动轴的顶端;The fan is fixed on the top of the rotating shaft through the first keyway and a positioning key; 所述转轮通过所述第二键槽配以定位键套接固定于所述转动轴的底端。The rotating wheel is fixed on the bottom end of the rotating shaft through the second key groove and positioning key. 7.如权利要求6所述的高效水动力冷却塔,其特征在于:所述水轮机还包括轴承座;所述轴承座呈锥形筒状结构,其匹配套设于向所述顶盖上侧穿出的所述转动轴一端;7. The high-efficiency hydrodynamic cooling tower as claimed in claim 6, characterized in that: the water turbine also includes a bearing seat; the bearing seat is in a conical cylindrical structure, which is matched and sleeved on the upper side of the top cover one end of the rotating shaft passing through; 所述轴承座的顶端口固设有轴承盖板,底端与所述第二法兰盘固定连接;The top port of the bearing seat is fixed with a bearing cover plate, and the bottom end is fixedly connected with the second flange; 所述轴承座的顶端口内壁与所述转动轴之间装设有轴承,所述轴承座的底端口内壁与所述转动轴之间也装设有轴承。A bearing is installed between the inner wall of the top port of the bearing seat and the rotating shaft, and a bearing is also installed between the inner wall of the bottom port of the bearing seat and the rotating shaft. 8.如权利要求3所述的高效水动力冷却塔,其特征在于:所述冷却水进水管一端伸进所述外壳内侧且与所述蜗壳的进水口连接导通,另一端伸出所述外壳外侧且连接外置供水装置;8. The high-efficiency hydrodynamic cooling tower according to claim 3, characterized in that: one end of the cooling water inlet pipe extends into the inner side of the casing and is connected to the water inlet of the volute, and the other end extends out of the outside the shell and connected to the external water supply device; 所述冷却水出水管水平设置于所述外壳的上端内侧,其中部与所述尾水管连接并导通。The cooling water outlet pipe is arranged horizontally inside the upper end of the casing, and its middle part is connected to and communicated with the draft pipe.
CN201410010239.7A 2014-01-09 2014-01-09 Efficient hydrodynamic cooling tower Expired - Fee Related CN103743257B (en)

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