CN103741724B - A kind of prefabricated prestressed underground continuous wall joint - Google Patents
A kind of prefabricated prestressed underground continuous wall joint Download PDFInfo
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Abstract
本发明公开了一种预制预应力地下连续墙接头,包括从上往下依次连接的若干节接头段,所述接头段包括两平行设置的翼缘板和连接两翼缘板的腹板,所述腹板的横截面的中心处为一圆环,构成圆环的部分圆环边向着与地下连续墙连接的两侧环形凸起,设置在底部的接头段的底面上设置有刃脚,其余接头段的底面上设置有连接插头,一个连接段的连接插头嵌入与其相连的连接段的圆环内圆中,两个接头段的连接处设置有预埋钢板,所述预埋钢板与用以连接两接头段的连接钢板连接,所述翼缘板内纵向设置有预留预应力筋孔。本发明提供一种预制预应力地下连续墙接头,实现了一种构造合理、连接可靠、结构性能优良、工业化程度高的地下连续墙接头。
The invention discloses a joint of a prefabricated prestressed underground continuous wall, which comprises several joint sections sequentially connected from top to bottom. The joint section comprises two flange plates arranged in parallel and a web connecting the two flange plates. The center of the cross-section of the web is a ring, and the part of the ring that constitutes the ring protrudes toward the two sides connected with the underground continuous wall. Connecting plugs are arranged on the bottom surface of the segments, and the connecting plugs of one connecting segment are embedded in the inner circle of the connecting segment connected to it. The joint of the two joint segments is provided with a pre-embedded steel plate, and the pre-embedded steel plate is used for connecting The connecting steel plates of the two joint sections are connected, and prestressed tendon holes are longitudinally arranged in the flange plates. The invention provides a prefabricated prestressed underground diaphragm wall joint, which realizes an underground diaphragm wall joint with reasonable structure, reliable connection, excellent structural performance and high degree of industrialization.
Description
技术领域technical field
本发明涉及一种建筑基坑工程的地下连续墙设计及施工领域,具体涉及一种预制预应力地下连续墙接头。The invention relates to the field of design and construction of an underground diaphragm wall for building foundation pit engineering, in particular to a prefabricated prestressed underground diaphragm wall joint.
背景技术Background technique
地下连续墙施工技术起源于欧洲,1938年在意大利开发泥浆支护深槽中建造地下连续墙的施工方法。1950在意大利首先使用泥浆深槽建造地下连续墙工程。20世纪50~60年代该项技术在西方发达国家、前苏联及日本得到推广。1958年我国运用此技术修建了水坝防渗墙,70年代中期此项技术推广应用到建筑、煤矿和市政等行业。地下连续墙因其刚度大,具有对基坑周围土体及结构物影响小的优点,可以当挡土墙使用,随着成槽机械的完善,施工精度的提高,也可以作为主体结构的地下外墙使用。The underground diaphragm wall construction technology originated in Europe. In 1938, Italy developed a construction method for constructing an underground diaphragm wall in a mud support deep groove. In 1950, it was the first to use deep mud tanks to build underground diaphragm walls in Italy. In the 1950s and 1960s, this technology was promoted in western developed countries, the former Soviet Union and Japan. In 1958, my country used this technology to build a dam cut-off wall. In the mid-1970s, this technology was applied to construction, coal mines and municipal industries. Due to its high rigidity, the underground diaphragm wall has the advantage of having little impact on the soil and structures around the foundation pit. It can be used as a retaining wall. With the improvement of the groove forming machine and the improvement of construction accuracy, it can also be used as the underground wall of the main structure. For exterior use.
地下连续墙施工主要分为:导墙施工、钢筋笼制作、泥浆制作、成槽放样、成槽施工、吊放钢筋笼、水下灌注混凝土、槽段接头处理等。其中接头处的施工质量直接影响着地下连续墙的整体施工质量,如果接头处出现问题就会导致地下墙体结构出现渗漏等问题,影响地下结构的使用。地下连续墙接头主要包括工字钢接头、锁扣管等。其中,工字钢接头上下翼缘与钢筋笼焊接在一起,形成的地下连续墙整体受力性能好。但是该接头在混凝土灌注过程中存在混凝土绕流和接头部位夹泥等质量缺陷。混凝土绕流可造成后续地下连续墙槽段挖不动现象,工字钢腹板夹泥导致接头渗流现象。锁口管接头存在的主要问题包括:在水下作业质量控制难度大,易造成锁口管倾斜;锁口管水平向刚度小,混凝土浇筑时侧向压力大,其垂直度难以控制,导致地下连续墙竖向接缝不顺直,不严密,极易出现渗流现象;锁口管拔出时间较难控制,早于混凝土初凝时间易出现质量事故,晚于初凝时间混凝土握裹力大,造成锁口管难拔甚至拔断现象。The construction of the underground diaphragm wall is mainly divided into: guide wall construction, steel cage production, mud production, trough setting out, trough construction, hanging and placing steel cages, underwater concrete pouring, and trough section joint treatment, etc. The construction quality of the joint directly affects the overall construction quality of the underground diaphragm wall. If there is a problem at the joint, it will lead to problems such as leakage in the underground wall structure, which will affect the use of the underground structure. The underground diaphragm wall joints mainly include I-beam joints, locking pipes, etc. Among them, the upper and lower flanges of the I-shaped steel joints are welded together with the steel cage, and the overall mechanical performance of the underground diaphragm wall formed is good. However, the joint has quality defects such as concrete flow around and mud inclusion in the joint during the concrete pouring process. Concrete circumvention can cause the excavation of the subsequent underground continuous wall groove section to fail, and the I-beam web plate with mud can cause joint seepage. The main problems of lock pipe joints include: it is difficult to control the quality of the underwater operation, and it is easy to cause the lock pipe to tilt; the horizontal stiffness of the lock pipe is small, the lateral pressure is large during concrete pouring, and its verticality is difficult to control, resulting The vertical joints of the continuous wall are not straight and tight, and seepage is prone to occur; the pull-out time of the lock pipe is difficult to control, and quality accidents are prone to occur earlier than the initial setting time of the concrete, and the concrete has a large grip force later than the initial setting time , resulting in the phenomenon that the locking tube is difficult to pull out or even broken.
综上所述急需一种构造合理、连接可靠、结构性能优良、工业化程度高的地下连续墙接头。In summary, there is an urgent need for an underground diaphragm wall joint with reasonable structure, reliable connection, excellent structural performance, and high degree of industrialization.
发明内容Contents of the invention
发明目的:为了克服现有技术中存在的不足,本发明提供一种预制预应力地下连续墙接头,实现了一种构造合理、连接可靠、结构性能优良、工业化程度高的地下连续墙接头。Purpose of the invention: In order to overcome the deficiencies in the prior art, the present invention provides a prefabricated prestressed underground diaphragm wall joint, which realizes an underground diaphragm wall joint with reasonable structure, reliable connection, excellent structural performance and high degree of industrialization.
为解决上述技术问题,本发明采用的技术方案是:In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is:
一种预制预应力地下连续墙接头,包括从上往下依次连接的若干节接头段,所述接头段包括两平行设置的翼缘板和连接两翼缘板的腹板,所述腹板的横截面的中心处为一圆环,构成圆环的部分圆环边向着与地下连续墙连接的两侧环形凸起,设置在底部的接头段的底面上设置有刃脚,其余接头段的底面上设置有连接插头,一个连接段的连接插头嵌入与其相连的连接段的圆环内圆中,两个接头段的连接处设置有预埋钢板,所述预埋钢板与用以连接两接头段的连接钢板连接,所述翼缘板内纵向设置有预留预应力筋孔。A prefabricated prestressed underground diaphragm wall joint includes several joint sections connected sequentially from top to bottom. The joint section includes two parallel flange plates and a web connecting the two flange plates. The center of the section is a circular ring, and the part of the circular ring that constitutes the circular ring protrudes toward the two sides connected with the underground diaphragm wall. The bottom surface of the joint section arranged at the bottom is provided with a blade foot, and the bottom surface of the remaining joint sections A connecting plug is provided, the connecting plug of one connecting section is embedded in the inner circle of the connecting section connected to it, and a pre-embedded steel plate is arranged at the joint of the two joint sections, and the pre-embedded steel plate is connected with the two joint sections. The connecting steel plates are connected, and prestressed tendon holes are reserved longitudinally in the flange plates.
所述连接插头为空心圆柱结构,所述连接插头的外周长与圆环的内周长相等。The connection plug is a hollow cylindrical structure, and the outer circumference of the connection plug is equal to the inner circumference of the ring.
所述翼缘板的宽幅不小于0.5m。The width of the flange plate is not less than 0.5m.
本发明的有益效果:1、本发明所述腹板的横截面中心处为一圆环,构成圆环的部分圆环边向着与地下连续墙连接的两侧环形凸起,增加了绕渗路径,有效提高了与地下连续墙连接处的抗剪强度,有效解决了地下连续墙渗流问题;2、本发明可以实现快速施工的要求,所述的地下连续墙接头采用适当长度分节制作,可实现工厂预制,采用构件空腹的构造,解决运输和吊装问题;3、本发明设置有连接插头,一个连接段的连接插头嵌入与其相连的连接段的圆环内圆中,两个接头段的连接处设置有预埋钢板,预埋钢板与用以连接两接头段的连接钢板连接,确保接头段可承受竖向和水平方向的荷载,有效了提高了受力性能;4、本发明取代地下连续墙接头设备并代替一部分现浇地下连续墙结构,免去接头设备拔起的工序,节省工期、降低造价;5、本发明的两翼缘板幅宽设计不小于0.5m,保证接头段水平向刚度和混凝土绕流路径长度,并且本发明无需如工字型接头预留主筋保护层的净空,防止了槽段浇筑混凝土时绕流的产生;6、设置在本发明底部的接头段的底面上设置有刃脚,可靠重力切入土中,能够有效固定;7、本发明的翼缘板内纵向设置有预留预应力筋孔,所述的地下连续墙接头施加了预应力,提高了接头的抗弯刚度和抗裂性能,从而达到减小接头的弯曲变形、提高接头耐久性等效果,同时保证了接头的垂直度,保证施工幅的幅宽在设计宽度内,同时也保证了下一个施工幅的幅宽,有效提高了地下连续墙现浇幅的质量,保证了地下连续墙槽段连接结构的整体刚度。Beneficial effects of the present invention: 1. The center of the cross-section of the web according to the present invention is a circular ring, and the part of the circular ring that constitutes the circular ring protrudes toward the two sides connected with the underground diaphragm wall, which increases the bypass seepage path , effectively improves the shear strength of the joint with the underground diaphragm wall, and effectively solves the seepage problem of the underground diaphragm wall; 2, the present invention can realize the requirements of rapid construction, and the joint of the underground diaphragm wall is made in sections with appropriate lengths, which can be Realize factory prefabrication, adopt the structure of component fasting, solve the problem of transportation and hoisting; 3. The present invention is provided with connecting plug, and the connecting plug of one connecting section is embedded in the ring inner circle of the connecting section connected to it, and the connection of two joint sections There is a pre-embedded steel plate at the place, and the pre-embedded steel plate is connected with the connecting steel plate used to connect the two joint sections to ensure that the joint section can bear the load in the vertical and horizontal directions, which effectively improves the mechanical performance; 4. The present invention replaces the underground continuous The wall joint equipment replaces part of the cast-in-place underground continuous wall structure, eliminating the need to pull up the joint equipment, saving construction time and reducing cost; 5. The width of the two flange panels of the present invention is not less than 0.5m, ensuring the horizontal stiffness of the joint section and the length of the concrete bypass flow path, and the present invention does not need to reserve the clearance of the main reinforcement protective layer such as the I-shaped joint, which prevents the generation of bypass flow when the groove section is poured with concrete; 6. The bottom surface of the joint section arranged at the bottom of the present invention There are blade feet, which can be reliably cut into the soil by gravity and can be effectively fixed; 7. The flange plate of the present invention is longitudinally provided with reserved prestressed tendon holes, and the joints of the underground diaphragm walls are prestressed, which improves the resistance of the joints. Bending rigidity and crack resistance, so as to reduce the bending deformation of the joint, improve the durability of the joint, and at the same time ensure the verticality of the joint, ensure that the width of the construction width is within the design width, and also ensure the next construction width The width effectively improves the quality of the cast-in-place width of the underground diaphragm wall and ensures the overall rigidity of the connecting structure of the groove section of the underground diaphragm wall.
附图说明Description of drawings
图1为本发明的一个接头段的结构示意图。Fig. 1 is a structural schematic diagram of a joint section of the present invention.
图2为本发明相连的两个接头段的结构示意图。Fig. 2 is a structural schematic diagram of two connected joint sections according to the present invention.
图3为本发明相连的两个接头段的侧面结构示意图。Fig. 3 is a schematic diagram of the side structure of two connected joint sections according to the present invention.
图4为本发明的一个接头段的横截面。Figure 4 is a cross-section of a joint section of the present invention.
图5为本发明与地下连续墙现浇槽段的平面示意图。Fig. 5 is a schematic plan view of the present invention and the cast-in-place groove section of the underground diaphragm wall.
具体实施方式Detailed ways
下面结合附图对本发明作更进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
如图1、2、3、4和5所示,一种预制预应力地下连续墙接头,包括从上往下依次连接的若干节接头段5,所述接头段5包括两平行设置的翼缘板1和连接两翼缘板1的腹板,所述腹板的横截面的中心处为一圆环3,圆环3向着与地下连续墙连接的两侧凸起,圆环3向着翼缘板1的两侧分别连接腹板;设置在底部的接头段5的底面上设置有刃脚8,其余接头段的底面上设置有连接插头4,所述连接插头4为空心圆柱结构,所述连接插头4的外周长与圆环的内周长相等,一个连接段5的连接插头4嵌入与其相连的连接段的圆环3内圆中,两个接头段5的连接处设置有预埋钢板6,所述预埋钢板6与用以连接两接头段5的连接钢板7连接,所述翼缘板1内纵向设置有预留预应力筋孔2,所述翼缘板1的宽幅不小于0.5m。As shown in Figures 1, 2, 3, 4 and 5, a prefabricated prestressed underground diaphragm wall joint includes several joint sections 5 sequentially connected from top to bottom, and the joint section 5 includes two flanges arranged in parallel The plate 1 and the web connecting the two flange plates 1, the center of the cross-section of the web is a ring 3, the ring 3 protrudes toward the two sides connected with the underground continuous wall, and the ring 3 faces the flange plate The two sides of 1 are respectively connected to the web; the bottom surface of the joint section 5 arranged at the bottom is provided with a blade foot 8, and the bottom surface of the remaining joint sections is provided with a connecting plug 4, and the connecting plug 4 is a hollow cylindrical structure. The outer circumference of the plug 4 is equal to the inner circumference of the ring, and the connecting plug 4 of a connecting section 5 is embedded in the inner circle of the ring 3 of the connecting section connected to it, and the joint of the two joint sections 5 is provided with a pre-embedded steel plate 6 , the embedded steel plate 6 is connected with the connecting steel plate 7 used to connect the two joint sections 5, and the prestressed rib hole 2 is longitudinally arranged in the flange plate 1, and the width of the flange plate 1 is not less than 0.5m.
以上所述的地下连续墙接头分为若干节接头段5,每个接头段5按照实际情况在工厂预制,每个接头段5的腹板的横截面的中心处为一圆环3,构成圆环3的部分圆环边向着与地下连续墙连接的两侧环形凸起,这种结构不仅因质量轻解决了运输和吊装问题,同时增加了绕渗路径,有效提高了与地下连续墙连接处的抗剪强度,有效解决了地下连续墙渗流问题;每个接头段5的两翼缘板1幅宽设计不小于0.5m,保证接头段水平向刚度和混凝土绕流路径长度,并且预制而成的接头无需如工字型接头预留主筋保护层的净空,防止了槽段浇筑混凝土时绕流的产生;设置在底部的接头段5的底面上设置有刃脚8,可靠重力切入土中,能够有效固定;除了底部的接头段5,其余接头段5的底面上设置有连接插头4,一个连接段5的连接插头4嵌入与其相连的连接段5的圆环3内圆中,两个接头段5的连接处设置有预埋钢板6,预埋钢板6与用以连接两接头段5的连接钢板7连接,确保接头段5可承受竖向和水平方向的荷载,有效了提高了受力性能;翼缘板1内纵向设置有预留预应力筋孔2,所述的地下连续墙接头施加了预应力,提高了接头的抗弯刚度和抗裂性能,从而达到减小接头的弯曲变形、提高接头耐久性等效果,同时保证了接头的垂直度,保证施工幅的幅宽在设计宽度内,同时也保证了下一个施工幅的幅宽,有效提高了地下连续墙现浇幅的质量,保证了地下连续墙槽段连接结构的整体刚度。The underground diaphragm wall joint described above is divided into several joint sections 5, each joint section 5 is prefabricated in the factory according to the actual situation, and the center of the cross section of the web of each joint section 5 is a ring 3, forming a circle Part of the ring edge of ring 3 protrudes toward the two sides connected with the underground diaphragm wall. This structure not only solves the transportation and hoisting problems due to its light weight, but also increases the seepage path, effectively improving the connection with the underground diaphragm wall. The shear strength of the underground diaphragm wall effectively solves the seepage problem of the underground diaphragm wall; the width of the two flange plates 1 of each joint section 5 is designed to be not less than 0.5m to ensure the horizontal stiffness of the joint section and the length of the concrete flow path, and it is prefabricated The joint does not need to reserve the clearance of the main reinforcement protective layer like the I-shaped joint, which prevents the flow around when pouring concrete in the groove section; the bottom surface of the joint section 5 set at the bottom is provided with a blade foot 8, which can reliably cut into the soil by gravity, and can Effectively fixed; except for the joint section 5 at the bottom, the bottom surface of the other joint sections 5 is provided with a connecting plug 4, and the connecting plug 4 of one connecting section 5 is embedded in the inner circle of the ring 3 of the connecting section 5 connected to it. 5 is provided with a pre-embedded steel plate 6, and the pre-embedded steel plate 6 is connected with the connecting steel plate 7 used to connect the two joint sections 5 to ensure that the joint section 5 can bear vertical and horizontal loads, effectively improving the mechanical performance ; The flange plate 1 is longitudinally provided with reserved prestressed tendon holes 2, and the underground diaphragm wall joint is prestressed, which improves the bending stiffness and crack resistance of the joint, thereby reducing the bending deformation of the joint, Improve the durability of the joints and other effects, while ensuring the verticality of the joints, ensuring that the width of the construction width is within the design width, and also ensuring the width of the next construction width, effectively improving the quality of the cast-in-place underground diaphragm wall. The overall rigidity of the connection structure of the underground diaphragm wall groove section is guaranteed.
所述的地下连续墙接头取代地下连续墙接头设备并代替一部分现浇地下连续墙结构,该接头的具体施工过程包括如下步骤:The underground diaphragm wall joint replaces the underground diaphragm wall joint equipment and replaces a part of the cast-in-place underground diaphragm wall structure. The specific construction process of the joint includes the following steps:
(一)预制地下连续墙接头。在现场或者工厂预制地下连续墙接头,根据实际的运输能力及吊装的限制,将地下连续墙接头分若干节接头段5预制。(1) Prefabricated underground diaphragm wall joints. The underground diaphragm wall joints are prefabricated on site or in a factory, and the underground diaphragm wall joints are divided into several joint sections 5 for prefabrication according to actual transportation capacity and hoisting restrictions.
(二)对预制的地下连续墙接头开挖位置进行定位。通过测量确定地下连续墙槽段分幅位置,以接头中心作为成槽及开挖定位中心,依据测量得到的钢筋混凝土导墙顶为高程确定开挖深度。(2) Locate the excavation position of the prefabricated underground diaphragm wall joint. The framing position of the underground diaphragm wall groove section is determined by measurement, the center of the joint is used as the groove forming and excavation positioning center, and the excavation depth is determined according to the measured height of the reinforced concrete guide wall top.
(三)对定位好的地下连续墙槽段进行成槽施工。定位好的地下连续墙槽段开挖至设计深度并清除底部沉渣,开挖槽段使用膨润土进行泥浆护壁;为了保证槽壁稳定,在成槽过程中每隔2个小时检测一次泥浆质量,并及时更换不合格的泥浆。(3) Carry out groove-forming construction for the positioned underground diaphragm wall groove section. The positioned underground diaphragm wall groove section is excavated to the design depth and the bottom sediment is removed. The excavated groove section uses bentonite for mud wall protection; in order to ensure the stability of the groove wall, the mud quality is tested every 2 hours during the groove formation process, and Replace unqualified mud in time.
(四)吊装预制的地下连续墙接头。具体的吊装步骤:首先吊放预制的地下连续墙接头的底部的接头段5,将预应力筋锚固端设置好,然后吊装另一节接头段5,接头段5的连接插头4嵌入与底部的接头段5的圆环内圆中,再通过预埋钢板6与用以连接两接头段5的连接钢板7连接,同理将其他接头段5拼接好,构成一根完整的地下连续墙接头,将完整的地下连续墙接头的中心与槽段的中心对齐,通过超声波监测槽壁及接头的垂直度,达到合格标准后,通过重力将地下连续墙接头底端刃脚8切入土体深度不小于0.5m,然后在顶部的接头段5施加预应力,最后将地下连续墙接头的顶端固定在导墙上。(4) Hoisting the prefabricated underground diaphragm wall joints. Specific hoisting steps: first, hang the joint section 5 at the bottom of the prefabricated underground diaphragm wall joint, set the anchorage end of the prestressed tendon, and then hoist another joint section 5, and the connecting plug 4 of the joint section 5 is embedded in the bottom joint section. In the inner circle of the ring of the joint section 5, the connecting steel plate 7 used to connect the two joint sections 5 is connected through the embedded steel plate 6, and the other joint sections 5 are spliced together in the same way to form a complete underground diaphragm wall joint. Align the center of the complete underground diaphragm wall joint with the center of the groove section, and monitor the verticality of the groove wall and the joint through ultrasonic waves. 0.5m, then apply prestress on the top joint section 5, and finally fix the top of the underground diaphragm wall joint on the guide wall.
(五)接头清孔及浇筑混凝土。先进行清孔,清孔合格后从地下连续墙接头的底部浇注混凝土,浇至接头顶部并静置。(5) Clear holes for joints and pour concrete. Clean the hole first, and then pour concrete from the bottom of the underground diaphragm wall joint to the top of the joint after the clear hole is qualified.
(六)时效静止。地下连续墙接头施工完毕后,必须进行48小时以上的时效静止,以保证地下连续墙接头成槽段周围土体的充分回报沉实。回报沉实后进行邻近现浇地下连续墙幅。(6) The statute of limitations is static. After the construction of the underground diaphragm wall joint is completed, it must be static for more than 48 hours to ensure that the soil around the underground diaphragm wall joint into the groove section is fully returned and compacted. After the report is solid, the adjacent cast-in-place underground continuous wall is carried out.
(七)将地下连续墙接头与槽段分开施工。在地下连续墙接头成槽段土体时效静止期间,连续施工邻近的地下连续墙接头,采用该施工方法,地下连续墙接头与地下连续墙槽段可以流水作业,使得地下连续墙槽段全部按照闭合幅施工,保证施工质量和工期。(7) Separate the underground diaphragm wall joint from the groove section. During the period when the soil body of the underground diaphragm wall joint forming a groove section is static, the adjacent underground diaphragm wall joints are continuously constructed. With this construction method, the underground diaphragm wall joint and the underground diaphragm wall groove section can be operated in flow, so that the underground diaphragm wall groove sections are all in accordance with Closed width construction ensures construction quality and construction period.
以上所述仅是本发明的优选实施方式,应当指出:对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications are also possible. It should be regarded as the protection scope of the present invention.
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