CN103736685A - Mobile Solar Module Cleaning Equipment - Google Patents

Mobile Solar Module Cleaning Equipment Download PDF

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Publication number
CN103736685A
CN103736685A CN201310745189.2A CN201310745189A CN103736685A CN 103736685 A CN103736685 A CN 103736685A CN 201310745189 A CN201310745189 A CN 201310745189A CN 103736685 A CN103736685 A CN 103736685A
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cleaning equipment
rotating base
solar panel
spray
angle
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CN103736685B (en
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李进春
艾方
陈小钢
郭靖
孙伟龙
郝翔
董瑞恒
李伟娟
池大江
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Inner Mongolia Donghua New Energy Operation & Maintenance Co Ltd
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Inner Mongolia Kesheng Solar Energy Science & Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • B08B3/024Cleaning by means of spray elements moving over the surface to be cleaned
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays

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  • Cleaning By Liquid Or Steam (AREA)

Abstract

The invention discloses a movable solar component cleaning device, which comprises: the spray washing mechanism comprises a high-pressure water source, a spray rod and a spray head, and the spray head is fixed on the spray rod; the spray rod is fixedly connected with the angle adjusting mechanism so as to be parallel to the solar panel; the movable supporting mechanism comprises a movable vehicle and a rotary base connected with the movable vehicle; the high-pressure water source is borne on the moving vehicle; one end of the transmission mechanism is connected with the angle adjusting mechanism, and the other end of the transmission mechanism is connected with the rotating base and used for adjusting the vertical distance and the transverse distance between the spray rod and the solar cell panel; wherein, the rotating range of the rotating base is 0-135 degrees, when the rotating base rotates 45-89 degrees and 91-135 degrees, the acute angle formed by the spray rod and the lower edge of the solar panel is 45-89 degrees, and the spray head sprays high-pressure water to the solar panel to carry out cleaning operation. The invention has the advantages of time saving, labor saving and low energy consumption.

Description

可移动式太阳能组件清洗设备Mobile Solar Module Cleaning Equipment

技术领域technical field

本发明涉及太阳能利用技术领域,尤其涉及一种可移动式太阳能组件清洗设备。The invention relates to the technical field of solar energy utilization, in particular to a movable solar component cleaning device.

背景技术Background technique

在化石能源供应日趋紧张的背景下,世界各国均努力寻求稳定充足的能源供应,其中大规模的开发和利用可再生能源已成为未来各国能源战略中的重要组成部分。太阳能是人类取之不尽用之不竭的可再生能源,具有充分的清洁性、绝对的安全性、相对的广泛性、确实的长寿命和免维护性、资源的充足性及潜在的经济性等优点,在长期的能源战略中具有重要地位。我国太阳能发电产业的应用空间也非常广阔,可以应用于并网发电、与建材结合、解决边远地区用电困难问题等。Under the background of increasingly tense supply of fossil energy, all countries in the world are striving to seek a stable and sufficient energy supply, among which large-scale development and utilization of renewable energy has become an important part of the energy strategy of various countries in the future. Solar energy is an inexhaustible renewable energy for human beings. It has sufficient cleanliness, absolute safety, relative extensiveness, long life and maintenance-free, resource adequacy and potential economy. It has an important position in the long-term energy strategy. The application space of my country's solar power generation industry is also very broad. It can be applied to grid-connected power generation, combined with building materials, and solving the problem of difficult electricity consumption in remote areas.

太阳能光伏发电是根据光伏效应原理,利用太阳能电池将太阳光能直接转化为电能,太阳能发电系统主要包括:太阳能电池组件、控制器、蓄电池、逆变器、负载等组成。太阳能电池组件是发电系统中的核心部分,其作用是将太阳的辐射能直接转换为直流电,供负载使用或存贮于蓄电池内备用。一般根据用户需要,将若干太阳能电池板按一定方式连接,组成太阳能电池方阵(阵列),再配上适当的支架及接线盒组成太阳能电池组件。Solar photovoltaic power generation is based on the principle of photovoltaic effect, using solar cells to directly convert sunlight into electrical energy. The solar power generation system mainly includes: solar cell components, controllers, batteries, inverters, loads, etc. The solar battery module is the core part of the power generation system. Its function is to directly convert the sun's radiant energy into direct current, which is used by the load or stored in the battery for backup. Generally, according to the needs of users, a number of solar panels are connected in a certain way to form a solar cell array (array), and then equipped with appropriate brackets and junction boxes to form a solar cell module.

而裸露在户外的太阳能电池组件,极容易积累灰尘,这样不但影响采光效果从而降低转化效率,同时在夏季,太阳能电池组件温度过高,也会影响转化效率。所以必须及时对太阳能电池组件进行清洗和降温。The solar cell modules exposed outdoors are very easy to accumulate dust, which not only affects the lighting effect and reduces the conversion efficiency, but also affects the conversion efficiency when the temperature of the solar cell modules is too high in summer. Therefore, the solar cell components must be cleaned and cooled in time.

传统的光伏电站太阳能电池板组件的清洁主要是依靠人工擦洗或者使用简易擦洗工具的方法。这些方法的清洗过程相对繁琐,效率低下。The cleaning of solar panel components in traditional photovoltaic power stations mainly relies on manual scrubbing or the use of simple scrubbing tools. The cleaning process of these methods is relatively cumbersome and inefficient.

为解决上述问题,现有技术已经提出一些解决方法,如公开日为2012年7月25日,公开号为CN202667184U的实用新型专利,公开了“一种光伏并网电站太阳能组件清洗降温系统”,该系统包括:控制器,该控制器分别与安装在太阳能组件上的温度传感器和灰尘等级监测仪连接,从而获得太阳能组件的温度和所在环境灰尘等级信息,该控制器还通过输出继电器与喷淋装置连接从而根据获取的信息启动、关闭喷淋装置,在该喷淋装置上安装喷头从而能喷水清洗太阳能组件。该清洗降温系统利用自动化设备实现光伏电站太阳能电池组件的清洗,改变了主要靠人工擦拭而带来的持续时间长、效率低、费用高的现状及难题,有效降低光伏电站的运营维护成本,并有利于提高和确保了光伏电站的系统效率和投资效益。In order to solve the above problems, some solutions have been proposed in the prior art, such as a utility model patent with a publication date of July 25, 2012 and a publication number of CN202667184U, which discloses "a solar module cleaning and cooling system for photovoltaic grid-connected power stations", The system includes: a controller, which is respectively connected with the temperature sensor and the dust level monitor installed on the solar module, so as to obtain the temperature of the solar module and the dust level information of the environment where the controller is located. The device is connected so as to activate and close the spraying device according to the obtained information, and the spraying head is installed on the spraying device so as to spray water to clean the solar module. The cleaning and cooling system uses automatic equipment to realize the cleaning of solar cell components in photovoltaic power plants, which changes the current situation and problems of long duration, low efficiency, and high cost mainly caused by manual wiping, effectively reduces the operation and maintenance costs of photovoltaic power plants, and It is beneficial to improve and ensure the system efficiency and investment benefit of the photovoltaic power station.

但是上述清洗降温系统需要建设水泵房,在严寒地区,对水管保温防护不好容易结冰冻裂,导致设备无法正常使用,而增加保温防护设备会增加清洗降温系统的成本;且其喷头为固定喷头,需要的喷头数量众多,也增加了成本,并且不同喷头之间的喷洗面积相互重叠,降低了喷洗的效率,不适合喷洗大面积的太阳能电池组件;另外,喷头相对太阳能组件没有一个合理的喷淋角度,也不会随着太阳能电池板的仰角调整而调整喷淋角度,效率不能最大化。However, the above-mentioned cleaning and cooling system requires the construction of a water pump room. In severe cold areas, the water pipes are prone to freezing and cracking if the insulation protection is not good, resulting in the failure of normal use of the equipment, and adding thermal protection equipment will increase the cost of cleaning and cooling system; and the nozzles are fixed nozzles. , the number of nozzles required is large, which also increases the cost, and the spraying areas of different nozzles overlap each other, which reduces the efficiency of spraying and is not suitable for spraying large-area solar cell modules; in addition, the nozzles are relatively solar modules. A reasonable spray angle will not adjust the spray angle with the adjustment of the elevation angle of the solar panel, and the efficiency cannot be maximized.

发明内容Contents of the invention

本发明的目的在于提供一种可移动式太阳能组件清洗设备,以解决了传统太阳能电池组件的清洗方法存在持续时间长、效率低、费用高的技术问题。The object of the present invention is to provide a movable solar module cleaning equipment to solve the technical problems of long duration, low efficiency and high cost in the traditional cleaning method of solar cell modules.

一种可移动式太阳能组件清洗设备,用于太阳能电池板的清洗,所述可移动式太阳能组件清洗设备包括:A movable solar component cleaning device, used for cleaning solar panels, the movable solar component cleaning device includes:

喷洗机构,所述喷洗机构包括高压水源、喷杆和喷头,所述喷头固定在所述喷杆上;A spray washing mechanism, which includes a high-pressure water source, a spray rod and a spray head, and the spray head is fixed on the spray rod;

角度调节机构,所述喷杆固定连接于所述角度调节机构,以通过角度调节使所述喷杆平行于太阳能电池板;An angle adjustment mechanism, the spray rod is fixedly connected to the angle adjustment mechanism, so that the spray rod is parallel to the solar panel through angle adjustment;

移动支撑机构,包括移动车和连接于所述移动车的旋转底座;所述高压水源承载于所述移动车;A mobile support mechanism, including a mobile car and a rotating base connected to the mobile car; the high-pressure water source is carried on the mobile car;

传动机构,一端连接所述角度调节机构,另一端连接所述旋转底座,用以调整所述喷杆与所述太阳能电池板之间的垂直距离和横向距离;A transmission mechanism, one end is connected to the angle adjustment mechanism, and the other end is connected to the rotating base to adjust the vertical distance and lateral distance between the spray bar and the solar panel;

其中,旋转底座旋转范围为0-135度,在旋转底座旋转45-89、91-135度时,使喷杆与太阳能电池板的下边缘所成锐角为45-89度,所述喷头向太阳能电池板喷出来自所述高压水源的高压水以进行清洗作业。Wherein, the rotation range of the rotating base is 0-135 degrees. When the rotating base rotates 45-89, 91-135 degrees, the acute angle formed by the spray bar and the lower edge of the solar panel is 45-89 degrees, and the spray head is directed toward the solar energy. The battery board sprays high-pressure water from the high-pressure water source for cleaning.

本发明的有益效果在于,本发明对太阳能电池组件的清洗快捷、方便,有省时、省力、耗能少的显著优势,尤其针对太阳能发电站中太阳能电池组件数量繁多的特点,本发明的高效清洁率表现更为突出,本发明解决了传统太阳能电池组件的清洗方法存在持续时间长、效率低、费用高等问题。The beneficial effect of the present invention is that the cleaning of the solar cell components is fast and convenient, and has the obvious advantages of saving time, labor and energy, especially for the large number of solar cell components in solar power stations. The performance of the cleaning rate is more prominent, and the invention solves the problems of long duration, low efficiency and high cost in the cleaning method of the traditional solar battery module.

附图说明Description of drawings

图1是本发明实施例的移动式太阳能组件清洗设备的非工作状态的主视示意图;Fig. 1 is the schematic front view of the non-working state of the mobile solar module cleaning equipment of the embodiment of the present invention;

图2是本发明实施例的移动式太阳能组件清洗设备的工作状态的右视示意图。Fig. 2 is a right side schematic diagram of the working state of the mobile solar module cleaning equipment according to the embodiment of the present invention.

图3是本发明实施例的移动式太阳能组件清洗设备的支撑臂的立体示意图。Fig. 3 is a schematic perspective view of a support arm of a mobile solar module cleaning device according to an embodiment of the present invention.

图4是本发明实施例的移动式太阳能组件清洗设备的伸缩臂的示意图。Fig. 4 is a schematic diagram of the telescopic arm of the mobile solar module cleaning equipment according to the embodiment of the present invention.

图5和图6是本发明实施例的移动式太阳能组件清洗设备的角度调节机构的示意图。5 and 6 are schematic diagrams of the angle adjustment mechanism of the mobile solar module cleaning equipment according to the embodiment of the present invention.

图7是本发明实施例的移动式太阳能组件清洗设备的喷洗机构工作状态示意图。Fig. 7 is a schematic diagram of the working state of the spray cleaning mechanism of the mobile solar module cleaning equipment according to the embodiment of the present invention.

图8是本发明实施例的移动式太阳能组件清洗设备的喷洗机构的结构示意图。Fig. 8 is a structural schematic diagram of the spray cleaning mechanism of the mobile solar module cleaning equipment according to the embodiment of the present invention.

图9是本发明实施例的移动式太阳能组件清洗设备的喷头与太阳能电池板角度关系示意图。Fig. 9 is a schematic diagram of the angular relationship between the spray head and the solar panel of the mobile solar module cleaning equipment according to the embodiment of the present invention.

图10是本发明实施例的移动式太阳能组件清洗设备的喷杆与太阳能电池板角度关系示意图。Fig. 10 is a schematic diagram of the angular relationship between the spray bar and the solar panel of the mobile solar module cleaning equipment according to the embodiment of the present invention.

具体实施方式Detailed ways

体现本发明特征与优点的典型实施例将在以下的说明中详细叙述。应理解的是本发明能够在不同的实施例上具有各种的变化,其皆不脱离本发明的范围,且其中的说明及附图在本质上是当作说明之用,而非用以限制本发明。Typical embodiments embodying the features and advantages of the present invention will be described in detail in the following description. It should be understood that the present invention is capable of various changes in different embodiments without departing from the scope of the present invention, and that the description and drawings therein are illustrative in nature and not limiting. this invention.

以下具体介绍本发明实施例的可移动式太阳能组件清洗设备。The mobile solar module cleaning equipment according to the embodiment of the present invention will be described in detail below.

参见图1和图2,本发明实施例的可移动式太阳能组件清洗设备,包括移动支撑机构1、传动机构2、角度调节机构5、喷洗机构3和壳体4。下面分别介绍本发明实施例的可移动式太阳能组件清洗设备的各个组成部件。Referring to FIG. 1 and FIG. 2 , the mobile solar module cleaning equipment according to the embodiment of the present invention includes a mobile support mechanism 1 , a transmission mechanism 2 , an angle adjustment mechanism 5 , a spray cleaning mechanism 3 and a housing 4 . The components of the mobile solar module cleaning equipment according to the embodiment of the present invention are introduced respectively below.

一、移动支撑机构1. Mobile support mechanism

参见图1和图2,移动支撑机构1包括移动车11、旋转底座12和气缸13,支撑并移动传动机构2、喷洗机构3、角度调节机构5和壳体4,在本实施例中,移动车11优选的为农用拖拉机,因为其具有马力大的特点,适合于承载一定重量的水箱以一次完成更多数量的太阳能电池板的清洗,但本发明并不以此为限。Referring to Fig. 1 and Fig. 2, mobile support mechanism 1 comprises mobile vehicle 11, rotating base 12 and cylinder 13, supports and moves transmission mechanism 2, spray washing mechanism 3, angle adjustment mechanism 5 and housing 4, in the present embodiment, The mobile vehicle 11 is preferably an agricultural tractor, because it has the characteristics of high horsepower and is suitable for carrying a water tank with a certain weight to complete the cleaning of more solar panels at one time, but the present invention is not limited thereto.

本说明书中所说的上下左右前后内外等,均以移动车11的驾驶员的视角为参照。Up, down, left, right, front, back, inside, and the like mentioned in this specification refer to the perspective of the driver of the mobile vehicle 11 .

旋转底座12固定安装在移动车11的右前侧位置或者左前侧位置,本发明的太阳能组件清洗设备,其喷洗机构3不限于是一套,也可以是两套,如果两套时,传动机构2、角度调节机构5和壳体4相应的也为两套;同时,旋转底座12也需要有两个,一个设置在左前侧,一个设置在右前侧。旋转底座12也可以安装在移动车的右后侧或者左后侧。The rotating base 12 is fixedly installed on the right front side or the left front side of the mobile vehicle 11. In the solar module cleaning equipment of the present invention, the spray cleaning mechanism 3 is not limited to one set, but can also be two sets. If there are two sets, the transmission mechanism 2. There are also two sets of angle adjustment mechanisms 5 and housings 4; meanwhile, two rotating bases 12 are required, one is set on the left front side and the other is set on the right front side. The swivel base 12 can also be installed on the right rear side or the left rear side of the mobile vehicle.

其中,气缸13的自由端铰接在旋转底座12的下表面,旋转底座12的上表面用于连接传动机构2中的支撑臂21和伸缩臂22。Wherein, the free end of the cylinder 13 is hinged on the lower surface of the rotating base 12 , and the upper surface of the rotating base 12 is used to connect the supporting arm 21 and the telescopic arm 22 in the transmission mechanism 2 .

在气缸13驱动下,旋转底座12能够绕其旋转中心做旋转运动,旋转角度为0-135度,但工作状态时的旋转角度可为45-135度但不垂直,也即45-89、91-135度,优选的是100度,其原因在之后介绍喷洗机构3时介绍。旋转底座12旋转的目的是为了使喷洗机构3在工作状态与非工作状态之间切换时,能够在传动机构2的带动下在平行于移动车11车身与垂直于移动车11车身之间切换。Driven by the cylinder 13, the rotating base 12 can rotate around its rotation center, and the rotation angle is 0-135 degrees, but the rotation angle in the working state can be 45-135 degrees but not vertical, that is, 45-89, 91 -135 degrees, preferably 100 degrees, the reason for which will be introduced later when the spray washing mechanism 3 is introduced. The purpose of the rotation of the rotating base 12 is to switch between the vehicle body parallel to the mobile vehicle 11 and perpendicular to the vehicle body of the mobile vehicle 11 under the drive of the transmission mechanism 2 when the spray washing mechanism 3 is switched between the working state and the non-working state. .

二、传动机构2. Transmission mechanism

参见图1,所述传动机构2包括支撑臂21、伸缩臂22和横臂23;Referring to Fig. 1, the transmission mechanism 2 includes a support arm 21, a telescopic arm 22 and a cross arm 23;

参见图1和图3,支撑臂21包括支撑架211和液压缸212,在本实施例中,支撑架211可由两平行的纵杆和一横撑组成,支撑架211的底端通过铰链A、B铰接在旋转底座12上,支撑架211的顶端通过铰链C、D与横臂23铰接,具体的,是分别铰接于横臂23的横向两端。1 and 3, the support arm 21 includes a support frame 211 and a hydraulic cylinder 212. In this embodiment, the support frame 211 can be composed of two parallel vertical rods and a cross brace. The bottom end of the support frame 211 is connected by a hinge A, B is hinged on the rotating base 12, and the top of the support frame 211 is hinged to the cross arm 23 through hinges C and D, specifically, it is respectively hinged to the transverse ends of the cross arm 23.

支撑架211由液压缸212驱动,液压缸212的固定端通过铰链铰接在旋转底座12上,液压缸212的自由端铰接在支撑架211中部,也即所述横撑上,液压缸212的伸缩,带动支撑架211绕支撑架211与旋转底座12的铰接点A、B摆动,最终目的是为了控制喷洗机构3与太阳能电池板间的垂直距离和横向距离。The support frame 211 is driven by a hydraulic cylinder 212. The fixed end of the hydraulic cylinder 212 is hinged on the rotating base 12 through a hinge. , drive the support frame 211 to swing around the hinge points A and B of the support frame 211 and the rotating base 12, the ultimate purpose is to control the vertical distance and the lateral distance between the spray washing mechanism 3 and the solar panel.

其中的垂直距离,是指喷洗机构3的喷杆33与太阳能电池板之间的距离(即视喷杆33为直线,太阳能电池板为平面,是直线与平面之间的距离);而其中的横向距离是指,具有通过喷杆33中点的一水平面,所述水平面与所述太阳能电池板所述平面相交于一条直线,横向距离就是所述中心点到所述直线的距离。Wherein the vertical distance refers to the distance between the spray bar 33 of the spray washing mechanism 3 and the solar panel (that is, the spray bar 33 is regarded as a straight line, and the solar panel is a plane, which is the distance between the straight line and the plane); The lateral distance refers to a horizontal plane passing through the midpoint of the spray bar 33, the horizontal plane intersects the plane of the solar panel on a straight line, and the lateral distance is the distance from the central point to the straight line.

支撑架211绕A、B点摆动的角度为可为0-30度。The swing angle of the support frame 211 around points A and B can be 0-30 degrees.

参见图1和图4,伸缩臂22具有两组相同的、平行排列的组件,每一组件都包括有液压缸221、同步架222和缓冲器223。Referring to FIG. 1 and FIG. 4 , the telescopic arm 22 has two sets of identical components arranged in parallel, and each component includes a hydraulic cylinder 221 , a synchronization frame 222 and a buffer 223 .

液压缸221的固定端通过铰链铰接在旋转底座12上,液压缸221的自由端与同步架222和缓冲器223依次首尾相接。缓冲器223的顶端与横臂23固定连接。同步架222的作用是同步两组件之间的动作,且同步架222与液压缸221一起伸缩动作,起连接作用。The fixed end of the hydraulic cylinder 221 is hinged on the rotating base 12 through a hinge, and the free end of the hydraulic cylinder 221 is sequentially connected end to end with the synchronous frame 222 and the buffer 223 . The top of the buffer 223 is fixedly connected with the cross arm 23 . The function of the synchronizing frame 222 is to synchronize the actions between the two components, and the synchronizing frame 222 and the hydraulic cylinder 221 expand and contract together to play a connecting role.

在本实施例中,当液压缸221伸缩时,带动同步架222、缓冲器223以及缓冲器与横臂23的连接点一同沿着液压缸221的伸缩方向运动,以此带动横臂23绕其与支撑臂21的铰接点C、D摆动。In this embodiment, when the hydraulic cylinder 221 stretches, it drives the synchronous frame 222, the buffer 223, and the connection point between the buffer and the cross arm 23 to move together along the stretching direction of the hydraulic cylinder 221, so as to drive the cross arm 23 around it. The hinge points C, D with the support arm 21 swing.

缓冲器223有缓冲减震作用,在本实施例中,缓冲器223为弹簧缓冲装置,当移动车11在起伏路面行驶时,缓冲器223的缓冲作用可以保护横臂23及相关零部件免受外力冲击和颠簸,起缓冲减震作用。Buffer 223 has a buffering and shock absorbing effect. In the present embodiment, buffer 223 is a spring buffer device. When mobile vehicle 11 is running on an undulating road surface, the buffering effect of buffer 223 can protect cross arm 23 and related parts from External force impact and bump, play the role of cushioning and shock absorption.

伸缩臂22对横臂23有支撑作用,液压缸221的伸缩可使伸缩臂22有伸缩动作,从而带动横臂23绕横臂23与支撑臂的铰接点C、D摆动,最终目的是为了调节喷洗机构3与太阳能电池板间的垂直距离,。The telescopic arm 22 has a supporting effect on the cross arm 23. The expansion and contraction of the hydraulic cylinder 221 can make the telescopic arm 22 have a telescopic action, thereby driving the cross arm 23 to swing around the hinge points C and D of the cross arm 23 and the support arm. The ultimate purpose is to adjust The vertical distance between the spray washing mechanism 3 and the solar panel, .

参见图1,横臂23的前端通过铰链C、D与支撑臂21铰接,横臂23的后端为自由端,支撑臂21和伸缩臂22支撑着横臂23,横臂23起支撑角度调节机构5和喷洗机构3的作用。Referring to Fig. 1, the front end of the cross arm 23 is hinged with the support arm 21 through hinges C and D, the rear end of the cross arm 23 is a free end, the support arm 21 and the telescopic arm 22 support the cross arm 23, and the cross arm 23 can adjust the supporting angle Mechanism 5 and the effect of spray washing mechanism 3.

上述的支撑臂21的纵向中心线、伸缩臂22的纵向中心线和横臂23的纵向中心线,三者需要在同一平面。而喷洗机构3的喷杆3的中心线,也需在上述的平面内。而支撑臂21的纵向中心线始终平行于伸缩臂22的纵向中心线。The above-mentioned longitudinal centerline of the support arm 21 , the longitudinal centerline of the telescopic arm 22 and the longitudinal centerline of the transverse arm 23 need to be on the same plane. And the centerline of the spray rod 3 of the spray washing mechanism 3 also needs to be in the above-mentioned plane. The longitudinal centerline of the support arm 21 is always parallel to the longitudinal centerline of the telescopic arm 22 .

三、角度调节机构3. Angle adjustment mechanism

角度调节机构5的作用,是为调整喷洗机构3的喷杆33与水平面之间的夹角。为适应季节变化,太阳能电池板与水平面之间的夹角需要调整,例如在16、36、56度之间调整。而喷杆33需要始终与太阳能电池板平行,因此喷杆33与水平面之间的夹角也需要随之变化。The effect of the angle adjustment mechanism 5 is to adjust the angle between the spray rod 33 of the spray washing mechanism 3 and the horizontal plane. In order to adapt to seasonal changes, the angle between the solar panel and the horizontal plane needs to be adjusted, for example, between 16, 36, and 56 degrees. The spray rod 33 needs to be always parallel to the solar panel, so the angle between the spray rod 33 and the horizontal plane also needs to change accordingly.

参见图1和图5、图6,角度调节机构5包括气缸51、一对连杆52、一对角度调节板53、调节螺栓54、长圆孔55、上横梁56、连接梁57、下横梁58和配重59。1, 5 and 6, the angle adjustment mechanism 5 includes a cylinder 51, a pair of connecting rods 52, a pair of angle adjustment plates 53, adjustment bolts 54, oblong holes 55, upper beams 56, connecting beams 57, and lower beams 58 and counterweight 59.

气缸51的固定端固定于横臂23的下表面,自由端则铰接于上横梁56的中点处。The fixed end of the cylinder 51 is fixed on the lower surface of the cross arm 23 , and the free end is hinged at the midpoint of the upper cross beam 56 .

连杆52的前端与配重59铰接,使得配重59始终保持与水平面垂直。连杆52的后端固定于上横梁56的两端,同时也固定连接于角度调节板53。连杆52的前端,可在不同位置上具有多个铰接部以连接配重,以对应太阳能电池板的因季节变化的多个不同仰角。The front end of the connecting rod 52 is hinged to the counterweight 59, so that the counterweight 59 is always kept perpendicular to the horizontal plane. The rear end of the connecting rod 52 is fixed on both ends of the upper beam 56 and is also fixedly connected to the angle adjusting plate 53 . The front end of the connecting rod 52 may have multiple hinges at different positions to connect the counterweight, so as to correspond to multiple different elevation angles of the solar panel due to seasonal changes.

角度调节板53通过轴套可枢转的连接于下横梁58,而下横梁58则固定连接于横臂23向下延伸的两下延伸部230之间。上横梁56的两端铰接于两角度调节板53顶端之间。每一角度调节板53的中部具有长圆孔55,两长圆孔55中穿设有调节螺栓54,调节螺栓54在长圆孔55中的不同位置,对应于喷杆33与水平面之间的适应不同季节变化的不同仰角。调节螺栓54的中点处固定有连接梁57,连接梁57固定于一个四通管的上表面。四通管中的前后方向供喷杆33穿过,而左右方向上,是供下横梁58连接,这样的连接,实质上是使得喷杆33能够绕下横梁58旋转,而且是在角度调节板53绕下横梁58旋转时旋转,而角度调节板53旋转的动力,来自于气缸51的驱动,以及配重59的重力作用。The angle adjusting plate 53 is pivotally connected to the lower beam 58 through the bushing, and the lower beam 58 is fixedly connected between the two lower extensions 230 extending downward of the cross arm 23 . Both ends of the upper beam 56 are hinged between the top ends of the two angle adjusting plates 53 . The middle part of each angle adjustment plate 53 has an oblong hole 55, and two oblong holes 55 are pierced with adjustment bolts 54. The different positions of the adjustment bolts 54 in the oblong holes 55 correspond to the adjustment between the spray bar 33 and the horizontal plane in different seasons. varying elevation angles. A connecting beam 57 is fixed at the midpoint of the adjusting bolt 54, and the connecting beam 57 is fixed on the upper surface of a four-way pipe. The front and rear direction of the four-way pipe is for the spray rod 33 to pass through, and the left and right direction is for the connection of the lower beam 58. This connection essentially enables the spray rod 33 to rotate around the lower beam 58, and is on the angle adjustment plate 53 rotates around the lower crossbeam 58 when rotating, and the power of the angle adjustment plate 53 rotation comes from the drive of the cylinder 51 and the gravity effect of the counterweight 59.

其中,气缸51与角度调节板53的一端通过铰链E铰接,而连杆52则固定连接于铰链E,气缸51的固定端固定连接在横臂23上的点F处,角度调节板53的底端与下延伸部230通过转动轴(即下横梁58)连接于O点,在本实施例中,通过变动调节螺栓54的设置位置,可将喷杆33调节到与水平面成16、36或56度角的位置,并加以固定,由于配重59的作用,无论喷杆33与太阳能电池板的相对位置如何,喷杆33与水平面所成角度始终保持不变,当清洗完毕收起清洗设备时,气缸51伸长,连杆52、配重59连同角度调节板53的铰接点E以下横梁58(即连接点O的位置)向气缸51伸长的方向旋转,随之带动喷杆33的前端向横臂23方向靠拢,反之当需要进行清洗动作时,气缸51做收缩动作,使喷杆33的前端远离横臂23,而使喷杆33向太阳能电池组件的方向靠拢;图5中虚线箭头表示的是气缸51伸长时E点的运动方向,而实线箭头表示的是喷杆33的旋转方向。Wherein, one end of the cylinder 51 and the angle adjustment plate 53 is hinged through the hinge E, and the connecting rod 52 is fixedly connected to the hinge E, and the fixed end of the cylinder 51 is fixedly connected to the point F on the cross arm 23, and the bottom of the angle adjustment plate 53 The end and the lower extension part 230 are connected to point O through the rotating shaft (that is, the lower beam 58). Due to the role of the counterweight 59, no matter what the relative position of the spray bar 33 and the solar panel is, the angle formed by the spray bar 33 and the horizontal plane remains unchanged. When the cleaning is completed and the cleaning equipment is put away , the cylinder 51 is elongated, the connecting rod 52, the counterweight 59 and the beam 58 below the hinge point E of the angle adjustment plate 53 (that is, the position of the connection point O) rotate in the direction of the elongation of the cylinder 51, and then drive the front end of the spray rod 33 Close to the direction of the cross arm 23, otherwise when cleaning is required, the cylinder 51 shrinks so that the front end of the spray rod 33 is away from the cross arm 23, and the spray rod 33 is moved closer to the direction of the solar cell assembly; the dotted arrow in Fig. 5 Shown is the movement direction of point E when the cylinder 51 is extended, and the solid line arrow shows the rotation direction of the spray rod 33 .

四、喷洗机构4. Spray washing mechanism

参见图1、图7至图10,喷洗机构3包括水泵31、水箱32、喷杆33、喷头34和防护圈35。Referring to FIG. 1 , FIG. 7 to FIG. 10 , the spray washing mechanism 3 includes a water pump 31 , a water tank 32 , a spray rod 33 , a spray head 34 and a protective ring 35 .

喷洗机构3工作,需要高压水源,本实施例中,该高压水源由水泵31和水箱32提供。但本发明并不局限于此,在行驶距离不长时,可以通过管路连接于外部高压水源。The spraying mechanism 3 needs a high-pressure water source to work. In this embodiment, the high-pressure water source is provided by a water pump 31 and a water tank 32 . But the present invention is not limited thereto, and when the traveling distance is not long, it can be connected to an external high-pressure water source through a pipeline.

水箱32可包括前水箱321和后水箱322,分别安装在移动车11的前后的两个位置,水泵31和后水箱322并排安装于移动车体的后侧,喷杆33与调节板53通过四通管连接,喷头34依次安装在喷杆33上,水箱32中的水由水泵31升压后,经水道流至喷头34,再由喷头34向太阳能电池板组件表面喷出高压水,从而达到除尘的目的。Water tank 32 can comprise front water tank 321 and rear water tank 322, is installed in two positions before and after mobile vehicle 11 respectively, and water pump 31 and rear water tank 322 are installed side by side on the rear side of mobile vehicle body, spray bar 33 and adjusting plate 53 pass four The nozzle 34 is installed on the spray rod 33 in turn, the water in the water tank 32 is boosted by the water pump 31, and then flows to the nozzle 34 through the water channel, and then the nozzle 34 sprays high-pressure water to the surface of the solar panel assembly, thereby achieving The purpose of dust removal.

其中所说的水道,可以沿着传动机构2的走向设置,并连入喷杆33。Wherein said water channel can be set along the trend of transmission mechanism 2, and is connected into spray bar 33.

其中,喷头1依次安装在喷杆上,虽然喷杆33始终与太阳能电池板平行,但喷头34并不是垂直于太阳能电池板所在的平面,因此,喷头34并不垂直于喷杆34下表面,而是与喷杆33下表面所成锐角为45-90度但不垂直,或者说是45-89度,即不包括90度,优选的是80度,也就是如图9所示,喷头34的轴线m与太阳能电池板所在平面S之间的夹角为80度,此结构的喷洗效率和洗净程度高于喷头34和太阳能电池板垂直的结构。Wherein, shower head 1 is installed on the spray bar successively, although spray bar 33 is parallel with solar cell panel all the time, but shower head 34 is not perpendicular to the plane where solar cell panel is located, therefore, shower head 34 is not perpendicular to spray bar 34 lower surfaces, Instead, the acute angle formed with the lower surface of the spray bar 33 is 45-90 degrees but not perpendicular, or 45-89 degrees, that is, 90 degrees are not included, and 80 degrees is preferred, that is, as shown in Figure 9, the nozzle 34 The angle between the axis m of and the plane S where the solar cell panel is located is 80 degrees, and the spray cleaning efficiency and cleaning degree of this structure are higher than those of the structure in which the shower head 34 is perpendicular to the solar cell panel.

在本实施例中,共有10个相同的所述喷头34均匀的安装于喷杆33之上,喷头34与太阳能电池板所成锐角优选的为80°。In this embodiment, a total of 10 identical spray heads 34 are evenly installed on the spray bar 33, and the acute angle formed between the spray heads 34 and the solar panel is preferably 80°.

参见图6-图10,喷杆33安装于角度调节机构5,喷杆33与地面(也即水平面)之间的角度随着太阳能电池板与地面之间的角度的变化而变化,始终使喷杆33与太阳能电池板保持平行,该角度靠太阳能电池板清洗设备的角度调节装置调节。Referring to Figures 6-10, the spray bar 33 is installed on the angle adjustment mechanism 5, and the angle between the spray bar 33 and the ground (that is, the horizontal plane) changes with the change of the angle between the solar panel and the ground, so that the spray bar always The rod 33 is kept parallel to the solar panel, and the angle is adjusted by the angle adjusting device of the solar panel cleaning equipment.

参见图1、图10,喷杆33与太阳能电池板的下边缘不是垂直关系,此结构的喷洗效率和洗净程度高于喷杆与太阳能电池板的下边缘垂直的结构。在本实施例中,喷杆33与太阳能电池板下边缘Q所成锐角为80°,这样能保证从上到下的第一个喷头喷出的水会清洗到第二个喷头喷出的水没有清洗的部位,以保证高洗净率。这一角度,是由旋转底盘12所被旋转的角度决定的。旋转底座12旋转范围为0-135度,在旋转底座旋转45-135度但不包括90度时,使喷杆与太阳能电池板的下边缘所成锐角为45-89度角。Referring to Fig. 1 and Fig. 10, the spray bar 33 is not perpendicular to the lower edge of the solar cell panel, and the spray cleaning efficiency and cleaning degree of this structure are higher than the vertical structure of the spray bar and the lower edge of the solar cell panel. In this embodiment, the acute angle formed between the spray bar 33 and the lower edge Q of the solar panel is 80°, which can ensure that the water sprayed from the first spray nozzle from top to bottom can be cleaned to the water sprayed from the second spray nozzle. There are no parts to be cleaned to ensure a high cleaning rate. This angle is determined by the angle at which the rotating chassis 12 is rotated. The rotation range of the rotating base 12 is 0-135 degrees. When the rotating base rotates 45-135 degrees but does not include 90 degrees, the acute angle formed by the spray bar and the lower edge of the solar panel is 45-89 degrees.

参见图7、图8,防护圈35固定于喷杆33上,当移动车11运行于颠簸路面时,喷杆33和喷头34极容易撞到太阳能电池板,由于防护圈35向下延伸的长度大于喷头34的长度,因此防护圈35可起防护作用,在本实施例中共有3个防护圈35安装于喷杆33上,防护圈35可由橡胶管或者其他弹性材料制成。Referring to Fig. 7 and Fig. 8, the protection ring 35 is fixed on the spray rod 33. When the mobile vehicle 11 is running on a bumpy road, the spray rod 33 and the nozzle 34 are very easy to hit the solar panel. Due to the length of the protection ring 35 extending downward Greater than the length of the nozzle 34, so the protective ring 35 can play a protective role. In this embodiment, three protective rings 35 are installed on the spray rod 33. The protective ring 35 can be made of rubber tube or other elastic materials.

五、壳体5. Shell

参见图2,壳体4安装在整个传动机构2的外部,起防尘、防护作用。壳体4分两部分,一部分设置在伸缩臂22和支撑臂21的外部,另一部分设置在横臂23的外部。Referring to FIG. 2 , the casing 4 is installed outside the entire transmission mechanism 2 to play the role of dustproof and protection. The housing 4 is divided into two parts, one part is arranged on the outside of the telescopic arm 22 and the support arm 21, and the other part is arranged on the outside of the cross arm 23.

本发明实施例的可移动式太阳能组件清洗设备操作过程为:将移动车11移动到太阳能组件的前侧,开启控制旋转底座12的驱动气缸13,使传动机构2旋转100度,使传动机构2与移动车11的车身保持其所夹锐角为80度状态,从而使喷杆33位于太阳能组件的正上方,开启伸缩臂22的长度和支撑臂21的摆角控制按钮,例如将伸缩臂22缩短,将液压缸212的自由端缩回,从而调节喷杆33与太阳能组件之间的垂直高度和横向距离均减小;开启气缸51,调节喷杆33与太阳能组件所在平面的角度,达到理想状态时,喷杆33与太阳能组件所在平面平行,此时打开水泵31的阀门,水流经水管、水道、最后通过喷嘴34,喷射出高压水,达到高效除尘的目的。The operation process of the movable solar module cleaning equipment in the embodiment of the present invention is as follows: move the mobile vehicle 11 to the front side of the solar module, open the driving cylinder 13 that controls the rotating base 12, rotate the transmission mechanism 2 by 100 degrees, and make the transmission mechanism 2 Keep the acute angle of 80 degrees with the body of the mobile vehicle 11, so that the spray boom 33 is located directly above the solar module, and the length of the telescopic arm 22 and the swing angle control button of the support arm 21 are turned on, such as shortening the telescopic arm 22. , retract the free end of the hydraulic cylinder 212, thereby adjusting the vertical height and lateral distance between the spray bar 33 and the solar module to decrease; open the cylinder 51, adjust the angle of the spray bar 33 and the plane where the solar module is located, and achieve the ideal state At this time, the spray bar 33 is parallel to the plane where the solar module is located. At this time, the valve of the water pump 31 is opened, and the water flows through the water pipe, the water channel, and finally through the nozzle 34 to spray high-pressure water to achieve the purpose of efficient dust removal.

本发明实施例的可移动式太阳能组件清洗设备:喷洗快速,高效,成本低,特别适合于太阳能组件数量较多的太阳能发电站的清洗。The movable solar module cleaning equipment of the embodiment of the present invention: spray cleaning is fast, efficient, and low in cost, and is especially suitable for cleaning solar power stations with a large number of solar modules.

虽然已参照典型实施例描述了本申请,但应当理解,所用的术语是说明和示例性、而非限制性的术语。由于本申请能够以多种形式具体实施而不脱离发明的精神或实质,所以应当理解,上述实施例不限于任何前述的细节,而应在随附权利要求所限定的精神和范围内广泛地解释,因此落入权利要求或其等同范围内的全部变化和改型都应为随附权利要求所涵盖。While the present application has been described with reference to exemplary embodiments, it is understood that the words which have been used are words of description and illustration, rather than of limitation. Since the present application can be embodied in various forms without departing from the spirit or essence of the invention, it should be understood that the above-described embodiments are not limited to any of the foregoing details, but should be construed broadly within the spirit and scope of the appended claims. , all changes and modifications falling within the scope of the claims or their equivalents shall be covered by the appended claims.

Claims (10)

1. a mobile solar assembly cleaning equipment, for the cleaning of solar panel, is characterized in that, described mobile solar assembly cleaning equipment comprises:
Avoiding jetting mechanism, described avoiding jetting mechanism comprises high-pressure water, spray boom and shower nozzle, described shower nozzle is fixed on described spray boom;
Angle adjusting mechanism, described spray boom is fixedly connected on described angle adjusting mechanism, to make described spray boom be parallel to solar panel by angular adjustment;
Movable support mechanism, comprises locomotive and the rotating base that is connected in described locomotive; Described high-pressure water is carried on described locomotive;
Transmission mechanism, one end connects described angle adjusting mechanism, and the other end connects described rotating base, in order to adjust vertical range and the lateral separation between described spray boom and described solar panel;
Wherein, rotating base rotating range is 0-135 degree, when rotating base rotation 45-89,91-135 spend, the lower limb acutangulate that makes spray boom and solar panel is 45-89 degree, and the water under high pressure that described shower nozzle gushes out from described high-pressure water to solar panel is to carry out washing and cleaning operation.
2. mobile solar assembly cleaning equipment as claimed in claim 1, is characterized in that, described locomotive is packaged type wheeled devices manually or automatically;
Described movable support mechanism also comprises the first cylinder, and described rotating base pivot around described rotating base under the driving of described the first cylinder rotates.
3. mobile solar assembly cleaning equipment as claimed in claim 1, is characterized in that, described transmission mechanism comprises support arm, telescopic arm and transverse arm;
One end of described transverse arm and described support arm are hinged, and the other end is free end;
Described support arm comprises bracing frame and the first hydraulic cylinder, and the bottom of support frame as described above is hinged on described rotating base, and the top of support frame as described above and described transverse arm are hinged; The bottom of described the first hydraulic cylinder is hinged on described rotating base, and the top of described the first hydraulic cylinder is articulated with on support frame as described above.
4. mobile solar assembly cleaning equipment as claimed in claim 3, it is characterized in that, described telescopic arm comprises the second hydraulic cylinder, makes described telescopic arm realize expanding-contracting action, the bottom of described telescopic arm is hinged on described rotating base, and the top of described telescopic arm is articulated with described transverse arm.
5. mobile solar assembly cleaning equipment as claimed in claim 4, is characterized in that, described telescopic arm also comprises synchronous frame and buffer, and described the second hydraulic cylinder, described synchronous frame, described buffer are end to end successively.
6. mobile solar assembly cleaning equipment as claimed in claim 2, it is characterized in that, described angle adjusting mechanism comprises the second cylinder, connecting rod, counterweight and two angle adjustment plates, described in two, the bottom of angle adjustment plate is articulated with by a jointed shaft between two lower extension of described transverse arm, one end of described connecting rod and described counterweight are hinged, the other end of described connecting rod is fixedly connected with the top of described angle adjustment plate, the free end of described the second cylinder is articulated with the top of described angle adjustment plate, the stiff end of described the second cylinder is fixed on described transverse arm, between the bottom of described two angle adjustment plates, be connected by four-way pipe with described spray boom, when described the second cylinder extension/contraction, described angle adjustment plate and the described spray boom direction rotation take described jointed shaft as the second cylinder extension/contraction described in axial rotary, to regulate the angle of described spray boom.
7. mobile solar assembly cleaning equipment as claimed in claim 2, is characterized in that, described high-pressure water comprises water pump and water tank.Described water tank comprises front water tank and rear water box, is arranged on respectively former and later two positions of described locomotive, and described water pump and described rear water box are installed on the rear side of described locomotive side by side.
8. mobile solar assembly cleaning equipment as claimed in claim 2, is characterized in that, described mobile solar assembly cleaning equipment also comprises housing, and described housing is arranged on described transmission mechanism outside.
9. mobile solar assembly cleaning equipment as claimed in claim 6, is characterized in that, between the axis of described shower nozzle and described solar panel place plane, folded acute angle is 45-89 degree angle.
10. mobile solar assembly cleaning equipment as claimed in claim 9, it is characterized in that, between the axis of described shower nozzle and described solar panel place plane, folded acute angle is 80 degree, it is 80 degree that the lower limb of described spray boom and described solar panel acutangulates, and is also provided with guard ring on described spray boom; The diverse location of described connecting rod has multiple articulated sections to connect respectively described counterweight during in the different elevation angle at solar panel.
CN201310745189.2A 2013-12-30 2013-12-30 Movable solar energy component cleaning equipment Expired - Fee Related CN103736685B (en)

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CN108043801A (en) * 2018-01-22 2018-05-18 邯郸学院 A kind of head signboard cleaning device
CN108405382A (en) * 2018-01-16 2018-08-17 西安理工大学 A kind of cleaning device of photovoltaic panel
CN110314778A (en) * 2019-08-06 2019-10-11 中国铁建重工集团股份有限公司 Spray head assembly and water jet equipment
CN111389786A (en) * 2020-04-03 2020-07-10 张梅 Scalable photovoltaic board cleaning robot
CN111438094A (en) * 2020-04-02 2020-07-24 杭州蒙图机械设计有限公司 Petroleum drill pipe cleaning device
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CN104307784A (en) * 2014-09-26 2015-01-28 浙江工业大学 Solar panel cleaning vehicle with rotary spray head
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CN108043801A (en) * 2018-01-22 2018-05-18 邯郸学院 A kind of head signboard cleaning device
CN110314778A (en) * 2019-08-06 2019-10-11 中国铁建重工集团股份有限公司 Spray head assembly and water jet equipment
CN111438094A (en) * 2020-04-02 2020-07-24 杭州蒙图机械设计有限公司 Petroleum drill pipe cleaning device
CN111389786A (en) * 2020-04-03 2020-07-10 张梅 Scalable photovoltaic board cleaning robot
CN111618018A (en) * 2020-07-08 2020-09-04 成都明杰科技有限公司 A method of using a solar panel cleaning device
CN111618018B (en) * 2020-07-08 2020-12-11 宿松县源泰生态农业专业合作社 A method of using a solar panel cleaning device
US11668537B2 (en) 2020-09-21 2023-06-06 Johannes Stickling Spray washing cart apparatus
CN112773240A (en) * 2021-01-07 2021-05-11 河南大学 Natural forest ecological control platform top glass cleaning device
CN113182249A (en) * 2021-04-14 2021-07-30 燕山大学 High-pressure cleaning machine and cleaning method for disc parts
CN113182249B (en) * 2021-04-14 2022-08-05 燕山大学 High-pressure cleaning machine and cleaning method for disc parts
CN114130779A (en) * 2021-12-31 2022-03-04 上海陆地智源机器人科技有限公司 Working robot and photovoltaic module cleaning method

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