Discard the medicament normal-temperature deep desorption recovery process of oil base in oil-base mud or drilling cuttings
Technical field
The invention belongs in oilfield drilling engineering, oil-base mud or drilling cuttings resource reclaim field, particularly relate to the medicament normal-temperature deep desorption recovery process of oil base in a kind of discarded oil-base mud or drilling cuttings.
Background technology
Along with the development of petroleum industry, exploration, the exploitation dynamics of deep-well and ultradeep well increase day by day, oil-base mud has excellent performance, apply more and more extensive in this type of drilling engineering, in the drilling well work of the simultaneously special formation such as water-sensitive formation, saline bed, oil-base mud is also widely used.But in the application process of oil-base mud, produce a large amount of discarded oil-base mud and oil-contained drilling cuttings, if effectively do not processed and will cause great infringement to local environment.The oil-base mud that current China commonly uses is based on diesel oil based, white oil base, biological oil base, mineral oil based, synthetic oil-base, and oil-contained drilling cuttings, the mixed slurry of well cementation, leak stopping return the link such as plasma discharge, completion clear tank generation oil-containing solid waste generation individual well and be about 250-500m
3scope, the solids oil content volume ratios such as oil-contained drilling cuttings are approximately 18 ~ 30%, if effectively do not processed, while causing environmental pollution, also will cause the huge wasting of resources.
It is hazardous waste that China's clear stipulaties oil-contained drilling cuttings and waste drilling fluids disposal produce mud, but does not formulate concrete oil-contained drilling cuttings and useless slurry discharge standard thereof.Some Domestic province oilfield treatments is with when disposing oil base oil-contained drilling cuttings and useless slurry thereof, and environmental pollution norm controlling is petroleum content <2%
Oil-base mud or disposal of cuttings recovery method are just like burning method, the bioremediation etc. utilizing the oil base in microbiological oxidation decomposition drilling cuttings.Burning method cannot realize the recovery of resource, and burning process likely causes the secondary pollution of flue gas simultaneously.When adopting microbial degradation treatment technology, due to complexity and the lower dissolubility of oil base molecular structure, easy suppression microbial metabolism, more difficultly thoroughly to be degraded by microorganism, common microbial degradation has certain limitation, and pass through the reinforcing microorganism to degrade process of genetic modification, there is again certain environmental risk.
Oil base in discarded oil-base mud as refuse process, is not realized the resource reuse of oil base by this type of technique.
Summary of the invention
For upper technical problem of dealing with problems, the invention provides the medicament normal-temperature deep desorption recovery process that cost is low, the rate of recovery is high, reduce environmental pollution, do not produce oil base in a kind of oil-base mud of second time pollution or drilling cuttings.
Solve the medicament normal-temperature deep desorption recovery process of oil base in a kind of oil-base mud in the present invention of above technical problem or drilling cuttings, it is characterized in that: oil-base mud or drilling cuttings are successively through mass transport, normal-temperature deep desorption, drying, the medicament recirculation of reclaiming after pervaporation, condensation uses step, oil is separated with oil-base mud or drilling cuttings, and oil base reclaims.
Described discarded oil-base mud or drilling cuttings comprise diesel oil based, white oil base, biological oil base, mineral oil based and synthesis base and discard the oil-containing drill waste such as oil-based drilling mud, slurry tank bed mud, the mixed slurry of well cementation and oil-contained drilling cuttings.Oil base content is 8-10%.
Described medicament normal-temperature deep desorption be by medicament according to volume ratio with 0.7/1 ~ 1/1 ratio add, medicament is put into from reactor head, in the reactor by medicament normal-temperature deep desorption, wherein reactor 2-3.
In described medicament normal-temperature deep desorption, oil-containing medicament mixed liquor is discharged from liquid outlet reactor, enters surge tank; The continuous sedimentation of the fine particle that in surge tank, mixed liquor carries, the solid particle after sedimentation is discharged from buffering pot bottom sewage draining exit.The hydraulic detention time of mixed liquor in surge tank is 7 ~ 8h.
Described liquid outlet is located at from reactor bottom 0.2-0.5m place.Oil-containing medicament is extracted out from buffering pot bottom, with pump, the supernatant liquor after quiescent settling is extracted out, make to enter solid fine particulates content in the oil-containing medicament of evaporimeter and significantly reduce, avoid the blocking of heating furnace tubulation, improve the efficiency of heating surface, improve the medicament rate of recovery.
Medicament, nitrogen associating back flushing process is also comprised in described medicament normal-temperature deep desorption, reactor bottom is squeezed into from blowback lines by part medicament pump, stir the fine powder being deposited on reactor bottom taper surface, itself and medicament is made to form flowable suspension, consider the local head loss of the viscosity of mixed liquor, the particle diameter of the solid particle of precipitation, density and fluid, determine that backwashing strength is 8 ~ 10L/m
2.s, washing time is 5 ~ 8 minutes; With pump, it is extracted out from liquid outlet again, constantly circulate.While carrying out medicament recoil, by certain pressure 1.5 ~ 2.5Mpa nitrogen squeeze into reactor bottom taper surface by the threeway in liquid outlet, the powder of cleaning blocking liquid outlet, make the blocking of fine powder minimizing to liquid outlet being deposited on reactor bottom taper surface, accelerate solid-liquor separation speed.
In described medicament normal-temperature deep desorption, medicament blowback lines and liquid outlet are formed closed circuit.
Reactor head can be connected with condenser, and the nitrogen passed into enters condenser, and the medicament steam of stripping is reclaimed in condensation, can by normal-temperature deep desorption process and the medicament of a small amount of gasification reclaim.
Complete the discarded oil-base mud of degree of depth desorption and contain drilling cuttings after Separation of Solid and Liquid, enter drier, in the present invention, oil-base mud or drilling cuttings are after degree of depth desorption and drying, and oil content <1.0% in drilling cuttings, can throw aside as harmless object.The medicament steam produced in dry run enters condenser, and the medicament steam produced in dry run is reclaimed in condensation.
Enter evaporimeter by the oil-containing medicament mixed liquor of the sedimentation separation of surge tank, evaporimeter utilizes Steam Heating, vapor (steam) temperature 110 ~ 125 degrees Celsius, steam pressure 0.7 ~ 0.8 kilogram, and steam heats oil-containing medicament mixed liquor to 70 ~ 80 degrees Celsius by heat exchanger.The oil obtained after medicament is separated through pervaporation, every physico-chemical property meets oil-base mud requirement, medicament steam enters No. 1 condensing plant, condensation temperature 40 ~ 45 degrees Celsius, medicament rate of recovery >90% after condensation, the medicament that condensation is reclaimed loops back reactor again by pump.
Reactor, drying device are connected to No. 2 condensing plants by vavuum pump, adopt tiny structure to run, vacuum 0.01 ~ 0.05Mpa, prevent medicament vapour leakage in running, reduce medicament boiling point simultaneously, reduce evaporation process energy consumption.
Medicament normal-temperature deep separating process in the present invention can either realize the harmless treatment of oil-base mud or drilling cuttings, the most of oil base in oil-base mud or drilling cuttings can be reclaimed again, the medicament used almost can reclaim completely and reuse, and processing procedure is carried out all at normal temperatures and pressures, processing time is short (completes whole medicament normal-temperature deep desorption, dry and evaporation process required time is no more than 4h), except steam heating, without the need to consuming water and unclassified stores, equipment investment and running cost are all lower, there is significant environmental benefit, Social benefit and economic benefit.
Accompanying drawing explanation
Fig. 1 is the process chart in the present invention
Fig. 2 is the process chart in the embodiment of the present invention 1
Fig. 3 is the structural representation of reactor in Fig. 2
Wherein, in Fig. 2-3: 1, No. 1 reactor; 2, No. 2 reactors; 3, surge tank; 4, mixture export; 5, evaporimeter; 6, medicament steam (vapor) outlet; 7, No. 1 condenser; 8, medicament storage tank; 9, oil base outlet; 10, oil base storage tank; 11, solid formation feed-line after medicament normal-temperature deep desorption; 12, solid formation drier; 13, air compressor; 14, compressed air inlet; 15, compressed air inlet; 16, steam boiler; 17, high-temperature steam pipeline; 18, No. 2 condensers; 19, vavuum pump; 20 refrigeration machines; 21, recirculated cooling water pipeline; 22, medicament steam pipe line; 23, compressed-air line; 24, medicament recoil pipeline; 25, medicament recoil pipeline; 26, condensation medicament pipeline; 27, oil pipeline; 28, medicament reflux pipeline; 29, medicament entrance; 30, Pressure gauge; 31, thermometer; 32, screen cloth; 33, mixture export; 34, solid material inlet; 35, medicament vapor outlet port; 36 motors; 37 paddles.
Detailed description of the invention
In a kind of useless oil-base mud in the present invention or oil-based drill cuttings oil base medicament normal-temperature deep desorption recovery process in oil-base mud or drilling cuttings successively through mass transport, medicament normal-temperature deep desorption, drying, the medicament recirculation of reclaiming after pervaporation, condensation uses step, oil is separated with oil-base mud or drilling cuttings, and oil base reclaims.
In described oil-base mud or drilling cuttings, oil base content is 8-10%, medicament normal-temperature deep desorption be by medicament according to volume ratio with 0.7/1 ~ 1/1 ratio add, medicament is put into from reactor head, in the reactor by medicament liquid phase desorption, and wherein reactor 2-3.
In described medicament normal-temperature deep desorption, oil-containing medicament mixed liquor is discharged from liquid outlet reactor, enters surge tank; The continuous sedimentation of the fine particle that in surge tank, mixed liquor carries, the solid particle after sedimentation is discharged from buffering pot bottom sewage draining exit.The time of staying of mixed liquor in surge tank is 7 ~ 8h.
Described liquid outlet is located at from reactor bottom 0.2-0.5m place.Oil-containing medicament is extracted out from buffering pot bottom, with pump, the supernatant liquor after quiescent settling is extracted out, make to enter solid fine particulates content in the oil-containing medicament of evaporimeter and significantly reduce, avoid the blocking of heating furnace tubulation, improve the efficiency of heating surface, improve the medicament rate of recovery.
Medicament, nitrogen associating back flushing process is also comprised in described medicament normal-temperature deep desorption, reactor bottom is squeezed into from blowback lines by part medicament pump, stir the fine powder being deposited on reactor bottom taper surface, itself and medicament is made to form flowable suspension, consider the local head loss of the viscosity of mixed liquor, the particle diameter of the solid particle of precipitation, density and fluid, determine that backwashing strength is 8 ~ 10L/m
2.s, washing time is 5 ~ 8 minutes; With pump, it is extracted out from liquid outlet again, constantly circulate.While carrying out medicament recoil, by certain pressure 1.5 ~ 2.5Mpa nitrogen squeeze into reactor bottom taper surface by the threeway in liquid outlet, the powder of cleaning blocking liquid outlet, make the blocking of fine powder minimizing to liquid outlet being deposited on reactor bottom taper surface, accelerate solid-liquor separation speed.
In described normal-temperature deep desorption, medicament blowback lines and liquid outlet are formed closed circuit.
Reactor head can be connected with condenser, and the nitrogen passed into enters condenser, and the medicament steam of stripping is reclaimed in condensation, can by desorption process and the medicament of a small amount of gasification reclaim.
Complete the discarded oil-base mud of degree of depth desorption and contain drilling cuttings after Separation of Solid and Liquid, enter drier, in the present invention, oil-base mud or drilling cuttings are after degree of depth desorption and drying, and oil content <1.0% in drilling cuttings, can throw aside as harmless object.The medicament steam produced in dry run enters condenser, and the medicament steam produced in dry run is reclaimed in condensation.
Enter evaporimeter by the oil-containing medicament mixed liquor of the sedimentation separation of surge tank, evaporimeter utilizes Steam Heating, vapor (steam) temperature 110 ~ 125 degrees Celsius, steam pressure 0.7 ~ 0.8 kilogram, and steam heats oil-containing medicament mixed liquor to 70 ~ 80 degrees Celsius by heat exchanger.The oil base obtained after medicament is separated through pervaporation, every physico-chemical property meets oil-base mud requirement, medicament steam enters No. 1 condensing plant, condensation temperature 40 ~ 45 degrees Celsius, medicament rate of recovery >90% after condensation, the medicament that condensation is reclaimed loops back reactor again by pump.
Reactor, drying device are connected to No. 2 condensing plants by vavuum pump, adopt tiny structure to run, vacuum 0.01 ~ 0.05Mpa, prevent medicament vapour leakage in running, reduce medicament boiling point simultaneously, reduce evaporation process energy consumption.
Concrete operations can be
Embodiment 1
Medicament normal-temperature deep desorption unit adopts two reactors No. 1 reactor and No. 2 reactors, by driven by motor paddle stirring system, to reduce the thickness of cake layer; And join screen cloth, to reduce the amounts of particles entering liquid phase.Material enters reactor through material inlet, and medicament injects from top medicament entrance and carries out degree of depth desorption.By medicament circulating pump, part medicament pump is squeezed into reactor bottom from recoil pipeline and recoil pipeline in desorption process, compressed air is squeezed into No. 1 reactor and No. 2 reactors by compressed-air line and reactor compressed air inlet by air compressor respectively simultaneously, stir the discarded oil-base mud and the oil-contained drilling cuttings fine powder that are deposited on reactor bottom taper surface, strengthening mass transport process, improves desorption efficiency.Reactor head can be connected with No. 2 condensers by medicament steam (vapor) outlet, can by desorption process and the medicament of a small amount of gasification reclaim.Oil-containing medicament after degree of depth desorption completes enters surge tank from reactor bottom eliminating, and solid is transported in solids dryer dry by solid phase feed-line.Bottom surge tank, 0.3m place establishes liquid outlet, oil-containing medicament mixed liquor through sedimentation enters evaporimeter (5) by outlet, the medicament steam of evaporation enters No. 1 condensing plant by the vapor outlet port on top, reactor, surge tank drier is connected to No. 2 condensing plants by vavuum pump, adopts tiny structure to run in running.The insecticide liquid of condensation enters medicament storage tank by condensate liquid pipeline, and condensed medicament can loop back reactor again.Condenser adopts recirculated cooling water to cool, and recirculated cooling water is freezed by refrigeration machine, is connected with No. 1 condenser by recirculated cooling water pipeline with No. 2 condensers.Heating high-temperature steam is produced by boiler, is transported to reactor by high-temperature steam pipeline, drier and evaporimeter.
For the discarded oil-based drilling mud that oil base content is about 10%, oil-base mud transports material to reactor through pusher, and conveying capacity is 0.5m
3/ h, medicament injects from reactor head and carries out degree of depth desorption, and medicament dosage is 0.5m
3/ h.Mix and blend in the reactor, the time of staying is 20min, by medicament circulating pump, part medicament pump is squeezed into reactor bottom from blowback lines in desorption process, stir the discarded oil-base mud and the oil-contained drilling cuttings fine powder that are deposited on reactor bottom taper surface, strengthening mass transport process, improve desorption efficiency, backwashing strength is 10L/m
2.s, washing time is 8 minutes.By 2.5Mpa nitrogen squeeze into reactor bottom taper surface by the threeway in liquid outlet, strengthening solid-liquid shows mass transport process, the powder of the liquid outlet of cleaning blocking simultaneously, makes the blocking of fine powder minimizing to liquid outlet being deposited on reactor bottom taper surface, accelerates solid-liquor separation speed.Oil-containing medicament after degree of depth desorption completes pumps into surge tank.Oil-containing medicament after degree of depth desorption completes is discharged from liquid outlet, enters surge tank, and residual solid is transported in solids dryer dry by screw input feeder.Establish sewage draining exit bottom surge tank, 0.3m place, bottom establishes liquid outlet, is pumped in evaporimeter by the oil-containing medicament mixed liquor through sedimentation in surge tank by compound pump.Evaporimeter adopts shell and tube single effect evaporator, adopt Steam Heating, vapor (steam) temperature 125 degrees Celsius, steam pressure 0.8 kilogram, heating oil-containing medicament mixed liquor is to 80 degrees Celsius, and the medicament steam of evaporation enters No. 1 condensing plant, condensation temperature 40 degrees Celsius, condensed compound pump enters medicament storage tank, again loops back reactor by pump.Reactor, drying device and vaporising device are connected to No. 2 condensing plants by vavuum pump, adopt tiny structure to run, vacuum 0.05Mpa in running, and total system is 95%.Be separated through pervaporation the oil base obtained after medicament, every physico-chemical property meets oil-base mud requirement, can again for preparing oil-base mud for drilling engineering.The oil base rate of recovery reaches 99%, oil base content <0.6% remaining in solid waste.
Embodiment 2
Be the oil-contained drilling cuttings of about 8% for oil base content, cross pusher and transport material to reactor, conveying capacity is 0.1m
3/ h, oil-base mud carries out medicament normal-temperature deep desorption through medicament from reactor head injection, and medicament dosage is 0.07m
3/ h, in the reactor mix and blend, the time of staying is 15min.By medicament circulating pump, part medicament pump is squeezed into reactor bottom from blowback lines in desorption process, stir the discarded oil-base mud and the oil-contained drilling cuttings fine powder that are deposited on reactor bottom taper surface, strengthening mass transport process, improve desorption efficiency, backwashing strength is 8L/m
2.s, washing time is 5 minutes.By 2.5Mpa nitrogen squeeze into reactor bottom taper surface by the threeway in liquid outlet, strengthening solid-liquid shows mass transport process, the powder of the liquid outlet of cleaning blocking simultaneously, makes the blocking of fine powder minimizing to liquid outlet being deposited on reactor bottom taper surface, accelerates solid-liquor separation speed.Oil-containing medicament after desorption completes pumps into surge tank.Oil-containing medicament after desorption completes pumps into surge tank.Oil-containing medicament mixed liquor time of staying in surge tank is 7h, after sedimentation, is pumped in evaporimeter by the oil-containing medicament mixed liquor through sedimentation in surge tank by compound pump.Evaporimeter adopts shell and tube single effect evaporator, adopt Steam Heating, vapor (steam) temperature 110 degrees Celsius, steam pressure 0.7 kilogram, heating oil-containing medicament mixed liquor is to 70 degrees Celsius, and the medicament steam of evaporation enters No. 1 condensing plant, condensation temperature 45 degrees Celsius, condensed compound pump enters medicament storage tank, again loops back reactor by pump.Reactor, drying device and vaporising device are connected to No. 2 condensing plants by vavuum pump, adopt tiny structure to run, vacuum 0.01Mpa in running, and total system is the medicament rate of recovery is 90%.Be separated through pervaporation the oil base obtained after medicament, every physico-chemical property meets oil-base mud requirement, can again for preparing oil-base mud for drilling engineering.The oil base rate of recovery reaches 99%, oil base content <1% remaining in solid waste.
Embodiment 3
For discarded diesel oil based mud and oil-contained drilling cuttings mixture that diesel oil based content is about 9%, cross pusher and transport material to reactor, conveying capacity is 3m
3/ h, medicament injects from reactor head and carries out medicament normal-temperature deep desorption, and medicament dosage is 2.4m
3/ h, the time of staying in reactor is 15min.By medicament circulating pump, part medicament pump is squeezed into reactor bottom from blowback lines in desorption process, stir the discarded oil-base mud and the oil-contained drilling cuttings fine powder that are deposited on reactor bottom taper surface, strengthening mass transport process, improve desorption efficiency, backwashing strength is 9L/m
2.s, washing time is 10 minutes.By 2.5Mpa nitrogen squeeze into reactor bottom taper surface by the threeway in liquid outlet, strengthening solid-liquid shows mass transport process, the powder of the liquid outlet of cleaning blocking simultaneously, makes the blocking of fine powder minimizing to liquid outlet being deposited on reactor bottom taper surface, accelerates solid-liquor separation speed.Oil-containing medicament after desorption completes pumps into surge tank.Oil-containing medicament mixed liquor time of staying in surge tank is 7h, after sedimentation, is pumped in evaporimeter by the oil-containing medicament mixed liquor through sedimentation in surge tank by compound pump.Evaporimeter adopts shell and tube single effect evaporator, adopt Steam Heating, vapor (steam) temperature 115 degrees Celsius, steam pressure 0.72 kilogram, heating oil-containing medicament mixed liquor is to 75 degrees Celsius, and the medicament steam of evaporation enters No. 1 condensing plant, condensation temperature 42 degrees Celsius, condensed compound pump enters medicament storage tank, again loops back reactor by pump.Reactor, drying device and vaporising device are connected to No. 2 condensing plants by vavuum pump, adopt tiny structure to run, vacuum 0.01Mpa in running, and total system is the medicament rate of recovery is 94%.Be separated through pervaporation the oil base obtained after medicament, every physico-chemical property meets oil-base mud requirement, can again for preparing oil-base mud for drilling engineering.The diesel oil based rate of recovery reaches 99%, oil base content <0.8% remaining in solid waste.
Embodiment 4
For discarded diesel oil based mud and oil-contained drilling cuttings mixture that diesel oil based content is about 10%, cross pusher and transport material to reactor, conveying capacity is 5m
3/ h, carry out medicament normal-temperature deep desorption through medicament from reactor head injection, medicament dosage is 5m
3/ h, the time of staying in reactor is 15min.By medicament circulating pump, part medicament pump is squeezed into reactor bottom from blowback lines in desorption process, stir the discarded oil-base mud and the oil-contained drilling cuttings fine powder that are deposited on reactor bottom taper surface, strengthening mass transport process, improve desorption efficiency, backwashing strength is 10L/m
2.s, washing time is 10 minutes.By 2.5Mpa nitrogen squeeze into reactor bottom taper surface by the threeway in liquid outlet, strengthening solid-liquid shows mass transport process, the powder of the liquid outlet of cleaning blocking simultaneously, makes the blocking of fine powder minimizing to liquid outlet being deposited on reactor bottom taper surface, accelerates solid-liquor separation speed.Oil-containing medicament after desorption completes pumps into surge tank.Oil-containing medicament mixed liquor time of staying in surge tank is 7h, after sedimentation, is pumped in evaporimeter by the oil-containing medicament mixed liquor through sedimentation in surge tank by compound pump.Evaporimeter adopts shell and tube single effect evaporator, adopt Steam Heating, vapor (steam) temperature 125 degrees Celsius, steam pressure 0.8 kilogram, heating oil-containing medicament mixed liquor is to 75 degrees Celsius, and the medicament steam of evaporation enters No. 1 condensing plant, condensation temperature 40 degrees Celsius, condensed compound pump enters medicament storage tank, again loops back reactor by pump.Reactor, drying device and vaporising device are connected to No. 2 condensing plants by vavuum pump, adopt tiny structure to run, vacuum 0.01Mpa in running, and total system is the medicament rate of recovery is 96%.Be separated through pervaporation the oil base obtained after medicament, every physico-chemical property meets oil-base mud requirement, can again for preparing oil-base mud for drilling engineering.The diesel oil based rate of recovery reaches 99%, oil base content <0.8% remaining in solid waste.
Embodiment 5
The white oil base being about 10% for oil content discards oil-base mud and oil-contained drilling cuttings mixture, and cross pusher and transport material to reactor, conveying capacity is 2m
3/ h, carry out medicament normal-temperature deep desorption through medicament from reactor head injection, medicament dosage is 2m
3/ h, the time of staying in reactor is 15min.By medicament circulating pump, part medicament pump is squeezed into reactor bottom from blowback lines in desorption process, stir the discarded oil-base mud and the oil-contained drilling cuttings fine powder that are deposited on reactor bottom taper surface, strengthening mass transport process, improve desorption efficiency, backwashing strength is 10L/m
2.s, washing time is 10 minutes.By 2.5Mpa nitrogen squeeze into reactor bottom taper surface by the threeway in liquid outlet, strengthening solid-liquid shows mass transport process, the powder of the liquid outlet of cleaning blocking simultaneously, makes the blocking of fine powder minimizing to liquid outlet being deposited on reactor bottom taper surface, accelerates solid-liquor separation speed.Oil-containing medicament after desorption completes pumps into surge tank.Oil-containing medicament mixed liquor time of staying in surge tank is 7h, after sedimentation, is pumped in evaporimeter by the oil-containing medicament mixed liquor through sedimentation in surge tank by compound pump.Evaporimeter adopts shell and tube single effect evaporator, adopt Steam Heating, vapor (steam) temperature 125 degrees Celsius, steam pressure 0.8 kilogram, heating oil-containing medicament mixed liquor is to 75 degrees Celsius, and the medicament steam of evaporation enters No. 1 condensing plant, condensation temperature 40 degrees Celsius, condensed compound pump enters medicament storage tank, again loops back reactor by pump.Reactor, drying device and vaporising device are connected to No. 2 condensing plants by vavuum pump, adopt tiny structure to run, vacuum 0.01Mpa in running, and total system is the medicament rate of recovery is 92%.Be separated through pervaporation the oil base obtained after medicament, every physico-chemical property meets oil-base mud requirement, can again for preparing oil-base mud for drilling engineering.The oil base rate of recovery reaches 99%, oil content <0.8% remaining in solid waste.
Embodiment 6
The synthesis base being about 10% for oil content discards oil-base mud and oil-contained drilling cuttings mixture, and cross pusher and transport material to reactor, conveying capacity is 3m
3/ h, carry out medicament normal-temperature deep desorption through medicament from reactor head injection, medicament dosage is 3m
3/ h, the time of staying in reactor is 15min.By medicament circulating pump, part medicament pump is squeezed into reactor bottom from blowback lines in desorption process, stir the discarded oil-base mud and the oil-contained drilling cuttings fine powder that are deposited on reactor bottom taper surface, strengthening mass transport process, improve desorption efficiency, backwashing strength is 8L/m
2.s, washing time is 5 minutes.By 1.5Mpa nitrogen squeeze into reactor bottom taper surface by the threeway in liquid outlet, strengthening solid-liquid shows mass transport process, the powder of the liquid outlet of cleaning blocking simultaneously, makes the blocking of fine powder minimizing to liquid outlet being deposited on reactor bottom taper surface, accelerates solid-liquor separation speed.Oil-containing medicament after desorption completes pumps into surge tank.Oil-containing medicament mixed liquor time of staying in surge tank is 7h, after sedimentation, is pumped in evaporimeter by the oil-containing medicament mixed liquor through sedimentation in surge tank by compound pump.Evaporimeter adopts shell and tube single effect evaporator, adopt Steam Heating, vapor (steam) temperature 110 degrees Celsius, steam pressure 0.7 kilogram, heating oil-containing medicament mixed liquor is to 70 degrees Celsius, and the medicament steam of evaporation enters No. 1 condensing plant, condensation temperature 42 degrees Celsius, condensed compound pump enters medicament storage tank, again loops back reactor by pump.Reactor, drying device and vaporising device are connected to No. 2 condensing plants by vavuum pump, adopt tiny structure to run, vacuum 0.05Mpa in running, and total system is the medicament rate of recovery is 95%.Be separated through pervaporation the oil base obtained after medicament, every physico-chemical property meets oil-base mud requirement, can again for preparing oil-base mud for drilling engineering.The oil base rate of recovery reaches 99%, oil content <0.8% remaining in solid waste.
Embodiment 7
For biological oil base abandoned oil base mud and oil-contained drilling cuttings mixture that oil content is about 10%, cross pusher and transport material to reactor, conveying capacity is 2.5m
3/ h, carry out medicament normal-temperature deep desorption through medicament from reactor head injection, medicament dosage is 2.5m
3/ h, the time of staying in reactor is 15min.By medicament circulating pump, part medicament pump is squeezed into reactor bottom from blowback lines in desorption process, stir the discarded oil-base mud and the oil-contained drilling cuttings fine powder that are deposited on reactor bottom taper surface, strengthening mass transport process, improve desorption efficiency, backwashing strength is 9L/m
2.s, washing time is 6 minutes.By 2.0Mpa nitrogen squeeze into reactor bottom taper surface by the threeway in liquid outlet, strengthening solid-liquid shows mass transport process, the powder of the liquid outlet of cleaning blocking simultaneously, makes the blocking of fine powder minimizing to liquid outlet being deposited on reactor bottom taper surface, accelerates solid-liquor separation speed.Oil-containing medicament after desorption completes pumps into surge tank.Oil-containing medicament mixed liquor time of staying in surge tank is 7h, after sedimentation, is pumped in evaporimeter by the oil-containing medicament mixed liquor through sedimentation in surge tank by compound pump.Evaporimeter adopts shell and tube single effect evaporator, adopt Steam Heating, vapor (steam) temperature 115 degrees Celsius, steam pressure 0.72 kilogram, heating oil-containing medicament mixed liquor is to 75 degrees Celsius, and the medicament steam of evaporation enters No. 1 condensing plant, condensation temperature 40 degrees Celsius, condensed compound pump enters medicament storage tank, again loops back reactor by pump.Reactor, drying device and vaporising device are connected to No. 2 condensing plants by vavuum pump, adopt tiny structure to run, vacuum 0.03Mpa in running, and total system is the medicament rate of recovery is 94%.Be separated through pervaporation the oil base obtained after medicament, every physico-chemical property meets oil-base mud requirement, can again for preparing oil-base mud for drilling engineering.The oil base rate of recovery reaches 99%, oil content <0.8% remaining in solid waste.
Embodiment 8
The mineral oil based being about 10% for oil content discards oil-base mud and oil-contained drilling cuttings mixture, and cross pusher and transport material to reactor, conveying capacity is 4m
3/ h, carry out medicament normal-temperature deep desorption through medicament from reactor head injection, medicament dosage is 4m
3/ h, the time of staying in reactor is 15min.By medicament circulating pump, part medicament pump is squeezed into reactor bottom from blowback lines in desorption process, stir the discarded oil-base mud and the oil-contained drilling cuttings fine powder that are deposited on reactor bottom taper surface, strengthening mass transport process, improve desorption efficiency, backwashing strength is 9L/m
2.s, washing time is 8 minutes.By 2.5Mpa nitrogen squeeze into reactor bottom taper surface by the threeway in liquid outlet, strengthening solid-liquid shows mass transport process, the powder of the liquid outlet of cleaning blocking simultaneously, makes the blocking of fine powder minimizing to liquid outlet being deposited on reactor bottom taper surface, accelerates solid-liquor separation speed.Oil-containing medicament after desorption completes pumps into surge tank.Oil-containing medicament mixed liquor time of staying in surge tank is 7h, after sedimentation, is pumped in evaporimeter by the oil-containing medicament mixed liquor through sedimentation in surge tank by compound pump.Evaporimeter adopts shell and tube single effect evaporator, adopt Steam Heating, vapor (steam) temperature 120 degrees Celsius, steam pressure 0.78 kilogram, heating oil-containing medicament mixed liquor is to 78 degrees Celsius, and the medicament steam of evaporation enters No. 1 condensing plant, condensation temperature 40 degrees Celsius, condensed compound pump enters medicament storage tank, again loops back reactor by pump.Reactor, drying device and vaporising device are connected to No. 2 condensing plants by vavuum pump, adopt tiny structure to run, vacuum 0.04Mpa in running, and total system is the medicament rate of recovery is 95%.Be separated through pervaporation the oil base obtained after medicament, every physico-chemical property meets oil-base mud requirement, can again for preparing oil-base mud for drilling engineering.The oil base rate of recovery reaches 99%, oil content <0.8% remaining in solid waste.