CN103725815B - Double-tank sealing system for distributing device - Google Patents
Double-tank sealing system for distributing device Download PDFInfo
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Abstract
本发明涉及一种用于布料器的双槽密封系统,布料器包括壳体(1)和设置在壳体(1)内的旋转圆筒(14),密封系统包括设置在下水槽(13)上方的液体槽(12)和密封隔板(15),液体槽(12)固定在壳体(1)上,液体槽(12)内装有密封液(11);密封隔板(15)包括通过横板连接的第一隔板和第二隔板,第一隔板与液体槽(12)之间形成第一腔体,第二隔板与液体槽(12)之间形成第二腔体,第二隔板与壳体(1)之间形成第三腔体;第三腔体内设有浮漂密封装置;壳体(1)上设有进氮口(3),第二腔体内设有氮气管(10),氮气管(10)的出气端设有活动盖(4)。本发明系统能够形成对高炉煤气及水蒸气良好的阻隔及密封作用。
The invention relates to a double-slot sealing system for a distributor. The distributor includes a casing (1) and a rotating cylinder (14) arranged inside the casing (1). The sealing system includes a The liquid tank (12) and the sealing partition (15), the liquid tank (12) is fixed on the housing (1), and the liquid tank (12) is filled with the sealing liquid (11); the sealing partition (15) includes The first partition and the second partition connected by the plate, the first cavity is formed between the first partition and the liquid tank (12), the second cavity is formed between the second partition and the liquid tank (12), and the second cavity is formed between the second partition and the liquid tank (12). A third chamber is formed between the second partition and the housing (1); a floating sealing device is provided in the third chamber; a nitrogen inlet (3) is provided on the housing (1), and a nitrogen pipe is provided in the second chamber (10), the outlet end of the nitrogen pipe (10) is provided with a movable cover (4). The system of the invention can form a good barrier and sealing effect on blast furnace gas and water vapor.
Description
技术领域technical field
本发明涉及高炉炉顶设备,更具体地说,涉及一种用于布料器的双槽密封系统。The present invention relates to blast furnace roof equipment and, more particularly, to a double groove sealing system for a distributor.
背景技术Background technique
布料器是炼铁高炉炉顶的关键设备,由于它与高炉煤气直接接触,高炉煤气具有温度高、粉尘多及对人体有害等缺点,因此,尽量减少高炉煤气进入布料器壳体内部十分重要。由于布料器的旋转筒体与布料器壳体间存在相对运动,它们之间不能实现完全密封,且由于旋转筒体的晃动较大,所以现有的技术主要是在旋转筒体与布料器壳体之间设置一个大间隙的迷宫密封。以3000立方米级的高炉为例,所用布料器迷宫密封的最小间隙一般为12mm左右,因此密封效果非常不理想。此外,针对CN202786285U和CN202786283U这两个专利所提出的滑触线式布料器,对布料器内部的水蒸气有严格的要求,而现有冷却系统中的下水槽与布料器内部无密封装置,冷却水产生的水蒸气必然对滑触线产生影响。Distributor is the key equipment on the roof of ironmaking blast furnace. Because it is in direct contact with blast furnace gas, blast furnace gas has the disadvantages of high temperature, high dust and harmful to human body. Therefore, it is very important to minimize blast furnace gas entering the distributor shell. Due to the relative movement between the rotating cylinder of the distributor and the housing of the distributor, a complete seal cannot be achieved between them, and due to the large shaking of the rotating cylinder, the existing technology is mainly between the rotating cylinder and the housing of the distributor. A labyrinth seal with a large gap is set between the bodies. Taking a 3000 cubic meter blast furnace as an example, the minimum gap of the labyrinth seal used by the distributor is generally about 12mm, so the sealing effect is very unsatisfactory. In addition, for the trolley wire distributors proposed by the two patents CN202786285U and CN202786283U, there are strict requirements on the water vapor inside the distributor, while there is no sealing device inside the sink and distributor in the existing cooling system, cooling The water vapor produced by water will inevitably affect the trolley line.
发明内容Contents of the invention
本发明要解决的技术问题在于,提供一种用于布料器的双槽密封系统,能有效对高炉煤气及下水槽内的水蒸气进行密封。The technical problem to be solved by the present invention is to provide a double-slot sealing system for the distributor, which can effectively seal the blast furnace gas and the water vapor in the sink.
本发明解决其技术问题所采用的技术方案是:构造一种用于布料器的双槽密封系统,布料器包括壳体和设置在所述壳体内的旋转圆筒,所述壳体的下部设有下水槽,密封系统包括设置在所述下水槽上方的液体槽和密封隔板,所述液体槽固定在壳体上,液体槽内装有密封液;所述密封隔板包括通过横板连接的第一隔板和第二隔板,所述第一隔板位于所述液体槽外侧,固定在所述旋转圆筒上,所述第二隔板插入所述液体槽内;所述第一隔板与所述液体槽之间形成第一腔体,所述第二隔板与所述液体槽之间形成第二腔体,所述第二隔板与所述壳体之间形成第三腔体;所述第三腔体内设有浮漂密封装置,所述浮漂密封装置固定在第二隔板或壳体上;所述壳体上设有进氮口,所述第二腔体内设有氮气管,所述氮气管的进气端设置在所述第二隔板上,并且位于所述浮漂密封装置的下方,所述氮气管的出气端设有活动盖。The technical solution adopted by the present invention to solve the technical problem is to construct a double-groove sealing system for the distributor, the distributor includes a housing and a rotating cylinder arranged in the housing, the lower part of the housing is provided There is a lower water tank, and the sealing system includes a liquid tank and a sealing partition arranged above the lower water tank, the liquid tank is fixed on the housing, and the liquid tank is filled with sealing liquid; the sealing partition includes a A first partition and a second partition, the first partition is located outside the liquid tank and fixed on the rotating cylinder, the second partition is inserted into the liquid tank; the first partition is A first cavity is formed between the plate and the liquid tank, a second cavity is formed between the second partition and the liquid tank, and a third cavity is formed between the second partition and the housing body; the third chamber is provided with a floating sealing device, and the floating sealing device is fixed on the second partition or the housing; the housing is provided with a nitrogen inlet, and the second chamber is provided with a nitrogen gas The inlet end of the nitrogen pipe is arranged on the second partition and is located below the buoy sealing device, and the outlet end of the nitrogen pipe is provided with a movable cover.
上述方案中,所述浮漂密封装置包括软带、浮漂、密封件和挡块,所述软带的一端固定在所述第二隔板上,另一端固定所述浮漂和密封件,所述挡块固定在所述壳体上;所述第三腔体内的液面上升时,密封件随浮漂上升至与所述挡块接触。In the above solution, the buoy sealing device includes a soft belt, a buoy, a seal and a stopper, one end of the soft belt is fixed on the second partition, the other end fixes the buoy and the seal, and the stopper The block is fixed on the housing; when the liquid level in the third cavity rises, the sealing member floats up to contact with the block.
上述方案中,所述软带通过固定板固定在所述第二隔板上。In the above solution, the flexible belt is fixed on the second separator through a fixing plate.
上述方案中,所述壳体内设有压力检测装置。In the above solution, a pressure detection device is provided inside the housing.
上述方案中,所述密封液为重油。In the above solution, the sealing fluid is heavy oil.
上述方案中,所述活动盖铰接在所述氮气管的出气端。In the above solution, the movable cover is hinged at the gas outlet end of the nitrogen pipe.
实施本发明的用于布料器的双槽密封系统,具有以下有益效果:Implementing the double-groove sealing system for the distributor of the present invention has the following beneficial effects:
1、正常情况布料器内部的氮气压力高于炉内煤气压力,第二腔体的液面高于第三腔体的液面,氮气管的进气端露出,氮气冲开氮气管的活动盖直接进入高炉内,高炉内的煤气以及下水槽中的水蒸气不会进入布料器内部。1. Under normal circumstances, the nitrogen pressure inside the distributor is higher than the gas pressure in the furnace, the liquid level of the second chamber is higher than the liquid level of the third chamber, the inlet end of the nitrogen pipe is exposed, and the nitrogen gas flushes the movable cover of the nitrogen pipe Directly into the blast furnace, the gas in the blast furnace and the water vapor in the sink will not enter the interior of the distributor.
2、当高炉炉内压力高于布料器内氮气压力时,活动盖在重力和煤气压力的作用下关闭,同时第二腔体的液面会降低,第三腔体的液面会升高,随着第三腔体内液面的上升,浮漂密封装置随液面一起上升,上升到一定高度后形成端面旋转密封。这样,当炉内出现压力高于布料器内部的情况时,端面旋转密封能起到对高炉煤气和下水槽的水蒸气进行密封。然后提高布料器的供氮压力,使布料器内氮气压力略高于炉内煤气压力,使第三腔体的液面下降,恢复至正常状态。2. When the pressure in the blast furnace is higher than the nitrogen pressure in the distributor, the movable cover will be closed under the action of gravity and gas pressure, and at the same time, the liquid level in the second cavity will decrease, and the liquid level in the third cavity will rise. As the liquid level in the third cavity rises, the floating sealing device rises together with the liquid level, and after rising to a certain height, the end face rotary seal is formed. In this way, when the pressure in the furnace is higher than that in the distributor, the end face rotary seal can seal the blast furnace gas and the water vapor in the sink. Then increase the nitrogen supply pressure of the dispenser, so that the nitrogen pressure in the dispenser is slightly higher than the gas pressure in the furnace, so that the liquid level of the third cavity drops and returns to the normal state.
3、本发明系统能够形成对高炉煤气及水蒸气良好的阻隔及密封作用。3. The system of the present invention can form a good barrier and sealing effect on blast furnace gas and water vapor.
附图说明Description of drawings
下面将结合附图及实施例对本发明作进一步说明,附图中:The present invention will be further described below in conjunction with accompanying drawing and embodiment, in the accompanying drawing:
图1是本发明用于布料器的双槽密封系统的结构示意图;Fig. 1 is the structural representation of the double groove sealing system that is used for distributor of the present invention;
图2是图1中的I向局部放大示意图;Fig. 2 is a partially enlarged schematic diagram of the I direction in Fig. 1;
图3是图2中高炉炉内压力高于布料器内氮气压力时的示意图。Fig. 3 is a schematic diagram when the pressure inside the blast furnace in Fig. 2 is higher than the nitrogen pressure in the distributor.
具体实施方式Detailed ways
为了对本发明的技术特征、目的和效果有更加清楚的理解,现对照附图详细说明本发明的具体实施方式。In order to have a clearer understanding of the technical features, purposes and effects of the present invention, the specific implementation manners of the present invention will now be described in detail with reference to the accompanying drawings.
如图1-图3所示为本发明的用于布料器的双槽密封系统。布料器包括壳体1和设置在壳体1内的旋转圆筒14,壳体1的下部设有下水槽13。密封系统包括设置在下水槽13上方的液体槽12和密封隔板15。Figures 1-3 show the double-groove sealing system for the distributor of the present invention. The distributor includes a housing 1 and a rotating cylinder 14 arranged in the housing 1 , and a sink 13 is provided at the lower part of the housing 1 . The sealing system includes a liquid tank 12 and a sealing partition 15 arranged above the lower water tank 13 .
液体槽12固定在壳体1上,本实施例中通过焊接的方式固定。液体槽12内装有密封液11。密封隔板15包括通过横板连接的第一隔板和第二隔板,三者通过焊接的方式连接。第一隔板位于液体槽12外侧,通过焊接等方式固定在旋转圆筒14上,第二隔板插入液体槽12内。第一隔板与液体槽12之间形成第一腔体,第二隔板与液体槽12之间形成第二腔体,第二隔板与壳体1之间形成第三腔体。第一腔体和第二腔体是连通的,第二腔体的底部和第三腔体的底部有密封液11。第三腔体内设有浮漂密封装置,浮漂密封装置固定在第二隔板或壳体1上。浮漂密封装置未与密封液11接触时,处于自然悬挂状态,不会形成密封。壳体1上设有进氮口3,第二腔体内设有氮气管10,氮气管10可以设置多根,在圆周方向上布置。氮气管10的进气端设置在第二隔板上,并且位于浮漂密封装置的下方,氮气管10的出气端设有活动盖4。The liquid tank 12 is fixed on the casing 1, and is fixed by welding in this embodiment. The liquid tank 12 is filled with a sealing liquid 11 . The sealing partition 15 includes a first partition and a second partition connected by a horizontal plate, and the three are connected by welding. The first partition is located outside the liquid tank 12 and fixed on the rotating cylinder 14 by welding or the like, and the second partition is inserted into the liquid tank 12 . A first cavity is formed between the first partition and the liquid tank 12 , a second cavity is formed between the second partition and the liquid tank 12 , and a third cavity is formed between the second partition and the housing 1 . The first cavity and the second cavity are connected, and the bottom of the second cavity and the bottom of the third cavity have sealing liquid 11 . A floating sealing device is arranged in the third cavity, and the floating sealing device is fixed on the second partition or the shell 1 . When the floating sealing device is not in contact with the sealing liquid 11, it is in a natural suspension state and will not form a seal. The casing 1 is provided with a nitrogen inlet port 3, and the second cavity is provided with a nitrogen pipe 10, and multiple nitrogen pipes 10 may be arranged in the circumferential direction. The inlet end of the nitrogen pipe 10 is arranged on the second partition and is located below the buoy sealing device, and the outlet end of the nitrogen pipe 10 is provided with a movable cover 4 .
正常情况布料器内部的氮气压力高于炉内煤气压力,第二腔体的液面高于第三腔体的液面,氮气管10的进气端露出,氮气冲开氮气管10的活动盖4直接进入高炉内,高炉内的煤气以及下水槽13中的水蒸气不会进入布料器内部。当高炉炉内压力高于布料器内氮气压力时,活动盖4在重力和煤气压力的作用下关闭,同时第二腔体的液面会降低,第三腔体的液面会升高,随着第三腔体内液面的上升,浮漂密封装置随液面一起上升,上升到一定高度后形成端面旋转密封。这样,当炉内出现压力高于布料器内部的情况时,端面旋转密封也能起到对高炉煤气和下水槽13的水蒸气进行密封。然后提高布料器的供氮压力,使布料器内氮气压力略高于炉内煤气压力,使第三腔体的液面下降,恢复至正常状态。本发明系统能够形成对高炉煤气及水蒸气良好的阻隔及密封作用。Under normal circumstances, the nitrogen pressure inside the distributor is higher than the gas pressure in the furnace, the liquid level of the second cavity is higher than that of the third cavity, the inlet end of the nitrogen gas pipe 10 is exposed, and the nitrogen gas flushes the movable cover of the nitrogen gas pipe 10 4 directly into the blast furnace, the gas in the blast furnace and the water vapor in the lower water tank 13 will not enter the inside of the distributor. When the pressure in the blast furnace was higher than the nitrogen pressure in the distributor, the movable cover 4 was closed under the action of gravity and gas pressure, and the liquid level of the second cavity would decrease, and the liquid level of the third cavity would rise, and then With the rise of the liquid level in the third chamber, the floating sealing device rises together with the liquid level, and forms an end face rotary seal after rising to a certain height. In this way, when the pressure in the furnace is higher than that inside the distributor, the end face rotary seal can also seal the blast furnace gas and the water vapor in the lower water tank 13 . Then increase the nitrogen supply pressure of the dispenser, so that the nitrogen pressure in the dispenser is slightly higher than the gas pressure in the furnace, so that the liquid level of the third cavity drops and returns to the normal state. The system of the invention can form a good barrier and sealing effect on blast furnace gas and water vapor.
进一步的,浮漂密封装置包括软带7、浮漂9、密封件8和挡块5。软带7的一端固定在第二隔板上,另一端通过固定板6固定浮漂9和密封件8。挡块5固定在壳体1上,与软带7的固定端相对。第三腔体内的液面上升时,软带7、浮漂9及密封件88等均随液面一起上升,当软带7上升到一定高度后会与挡块5接触,不再上升,如附图2所示。此时软带7上的密封件8与挡块5形成端面旋转密封对高炉煤气及水蒸气进行密封。壳体1内还可以设置压力检测装置2,压力检测装置2检测到布料器内部的压力上升,则提高进氮口3的供氮压力,使布料器的内部的压力高于炉内压力,此时在氮气作用下第三腔体的液面下降,第二腔体液面上升,软带7也随之下降,软带7上的密封件8与挡块5分离,形成新的正常状态。Further, the buoy sealing device includes a soft belt 7 , a buoy 9 , a seal 8 and a stopper 5 . One end of the soft belt 7 is fixed on the second partition, and the other end fixes the buoy 9 and the sealing member 8 through the fixing plate 6 . The stopper 5 is fixed on the housing 1 and is opposite to the fixed end of the soft belt 7 . When the liquid level in the third cavity rose, the soft belt 7, the float 9 and the sealing member 88 etc. all rose together with the liquid level, and when the soft belt 7 rose to a certain height, it would contact the stopper 5 and no longer rise. Figure 2 shows. At this time, the sealing member 8 on the soft belt 7 and the stopper 5 form an end face rotary seal to seal the blast furnace gas and water vapor. A pressure detection device 2 can also be arranged in the casing 1, and the pressure detection device 2 detects that the pressure inside the distributor increases, and then increases the nitrogen supply pressure of the nitrogen inlet 3, so that the internal pressure of the distributor is higher than the pressure in the furnace. When the liquid level of the third chamber falls under the action of nitrogen, the liquid level of the second chamber rises, and the soft belt 7 also descends thereupon, and the seal 8 on the soft belt 7 separates from the stopper 5, forming a new normal state.
进一步的,活动盖4铰接在氮气管10的出气端,打开角度约为45°。可以理解的是,活动盖4还可以通过导杆、弹簧等其它形式实现,只要保证其能根据压力差值实现自动开闭即可。Further, the movable cover 4 is hinged on the gas outlet end of the nitrogen pipe 10, and the opening angle is about 45°. It can be understood that the movable cover 4 can also be implemented in other forms such as guide rods and springs, as long as it can be automatically opened and closed according to the pressure difference.
进一步的,本实施例中密封液11优选为重油,主要有以下优点:1、不会产生蒸汽;2、密度更大,相同个高度差的情况下可以产生更大的压力;3、粘度适中,在相同的搅动情况下,产生飞溅量少。Further, the sealing fluid 11 in this embodiment is preferably heavy oil, which mainly has the following advantages: 1. No steam will be generated; 2. The density is higher, and greater pressure can be generated under the same height difference; 3. The viscosity is moderate , under the same agitation conditions, less splashing is produced.
上面结合附图对本发明的实施例进行了描述,但是本发明并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,而不是限制性的,本领域的普通技术人员在本发明的启示下,在不脱离本发明宗旨和权利要求所保护的范围情况下,还可做出很多形式,这些均属于本发明的保护之内。Embodiments of the present invention have been described above in conjunction with the accompanying drawings, but the present invention is not limited to the above-mentioned specific implementations, and the above-mentioned specific implementations are only illustrative, rather than restrictive, and those of ordinary skill in the art will Under the enlightenment of the present invention, many forms can also be made without departing from the gist of the present invention and the protection scope of the claims, and these all belong to the protection of the present invention.
Claims (6)
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| CN201410026822.7A CN103725815B (en) | 2014-01-21 | 2014-01-21 | Double-tank sealing system for distributing device |
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| CN201410026822.7A CN103725815B (en) | 2014-01-21 | 2014-01-21 | Double-tank sealing system for distributing device |
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| CN112522463B (en) * | 2020-12-21 | 2025-07-29 | 山东钢铁股份有限公司 | Blast furnace distributing device |
| CN112626299B (en) * | 2020-12-24 | 2022-04-01 | 中钢集团西安重机有限公司 | Cooling method of distributing device |
| CN112609033B (en) * | 2020-12-24 | 2022-04-01 | 中钢集团西安重机有限公司 | Water-cooled distributing device for blast furnace |
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| CN103484586A (en) * | 2013-09-24 | 2014-01-01 | 北京太富力传动机器有限责任公司 | Internal rotary crack water-cooling system for blast furnace distributing device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| LU84520A1 (en) * | 1982-12-10 | 1984-10-22 | Wurth Paul Sa | COOLING DEVICE FOR A LOADING INSTALLATION OF A TANK OVEN |
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| CN1854314A (en) * | 2005-04-21 | 2006-11-01 | 刘继清 | Cooled dripping fixed pressure differential sealing system and its controlling method for blast-furnace distributor |
| CN201195730Y (en) * | 2008-05-06 | 2009-02-18 | 石家庄三环阀门股份有限公司 | Distributor case body sealing device |
| CN101705321A (en) * | 2009-12-08 | 2010-05-12 | 中冶南方工程技术有限公司 | Water-cooling nitrogen seal device |
| CN201634694U (en) * | 2010-03-10 | 2010-11-17 | 北京科技大学 | A water-cooled water-sealed bellless top transmission box for a blast furnace |
| CN202430243U (en) * | 2012-01-11 | 2012-09-12 | 中冶东方工程技术有限公司 | Sealing device used for distributing device |
| CN103484586A (en) * | 2013-09-24 | 2014-01-01 | 北京太富力传动机器有限责任公司 | Internal rotary crack water-cooling system for blast furnace distributing device |
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| CN103725815A (en) | 2014-04-16 |
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