A kind of torpedo tank liner repairing Gunning refractory
Technical field
The invention belongs to transportation molten iron fish torpedo ladle technical field, especially relate to a kind of torpedo tank liner repairing Gunning refractory.To slow down its bricking erosive velocity, to improve the fish torpedo ladle repairing inner liner Gunning refractory in work-ing life.
Background technology
Fish torpedo ladle is one of main Thermal Equipment of Molten Iron Transportation between iron-smelting blast furnace and steel-making converter, has the advantages such as dress molten iron capacity is large, hot metal temperature drop is low, is used widely.The cycle of operation is longer, approximately 10~16 months.In long-term operational process, torpedo tank liner refractory materials is subject to washing away, being oxidized of slag, iron and permeates erosion etc., and part or big area occur damaged, affect its safe operation and work-ing life.The overhaul of torpedo tank liner refractory materials, build maintenance by laying bricks or stones, need to consume a large amount of human and material resources and time, production cost is higher.
Along with the requirement of the cost of resistance to material of continually strengthening and day by day strengthening of smelting iron and steel operation, improve fish torpedo ladle work-ing life, reducing fish torpedo ladle refractory consumption rate cost has become the problem of technician's tackling key problem.One of the approach that improves the life-span, adopts repairing inner liner maintenance technology exactly, except overhaul, in repair technology such as mending maintenance by replacing a damaged part, torpedo tank liner refractory materials spray repair maintenance technology is effective mode.Its construction is convenient, speed is fast, consuming time low, greatly improved the turnover operational efficiency of fish torpedo ladle, effectively repaired the bricking of badly broken region, improved fish torpedo ladle work-ing life.
Summary of the invention
The object of the present invention is to provide a kind of torpedo tank liner repairing Gunning refractory, can meet torpedo tank liner repairing needs, improve fish torpedo ladle and can reduce again the Gunning refractory of fish torpedo ladle refractory consumption rate cost work-ing life.
For achieving the above object, the present invention can take following technical proposals:
Torpedo tank liner repairing Gunning refractory of the present invention is by brown corundum (wherein Al
2o
3>=94%) particle, silicon-carbide particle (powder), aquamaine stone flour, Guangxi soil, silicon nitride iron powder, active alpha-Al
2o
3powder, silicon powder, metallic silicon power, pelletted pitch, amorphous graphite and pure calcium aluminate cement are formulated according to following weight per-cent:
Palm fibre corundum (wherein Al
2o
3>=94%) particle is 45-60%, silicon-carbide particle (powder) 10-20%, aquamaine stone flour 1-5%, Guangxi soil 1-5%, ferro-silicon nitride 1-10%, active alpha-Al
2o
3powder 1-10%, silicon powder 1-7%, metallic silicon power 1-5%, pelletted pitch 0-5%, amorphous graphite 0-5%; The sour calcium cement of fine aluminium 2-10%.
The granularity of described brown corundum in granules is 3-1mm; Silicon-carbide particle (powder) 1-0.044mm; Aquamaine stone flour 60 order-325 orders; Guangxi soil 60 order-325 orders; Ferro-silicon nitride 60 order-325 orders; Active alpha-Al
2o
3powder 1-100 μ m; Silicon powder 1-3 μ m; Metallic silicon power 60 order-325 orders; Amorphous graphite 60-325 order; Pure calcium aluminate cement 1-100 μ m.
Above-mentioned raw materials is mixed after weighing in its granularity, ratio in mixer, and metering packing is stand-by.
During use, by professional spray repair equipment, the torpedo tank liner of residue having been cleaned out is treated to repairing area enforcement spray repair construction, amount of water≤12%.
The invention has the advantages that brown corundum in granules, silicon-carbide particle (powder), active alpha-Al
2o
3powder, metallic silicon power, pelletted pitch+amorphous graphite are as aggregate, the substrate material of Gunning refractory, using pure calcium aluminate cement, silicon powder as bonding agent, using Guangxi soil as plastic agent, kyanite is as swelling agent, using ferro-silicon nitride, metallic silicon power as composite antioxidant, guaranteed that this Gunning refractory has good refractoriness, oxidation-resistance, anti-slag iron infiltration aggressiveness under the fish torpedo ladle use temperature of 1400~1530 ℃.
The performance index of Gunning refractory of the present invention are:
Refractoriness >=1700 ℃; Volume density >=2.4 ℃; Compressive strength >=45MPa(1500 ℃ × 3h); Folding strength >=15MPa(1500 ℃ × 3h).
Embodiment
Embodiment 1:
Torpedo tank liner repairing Gunning refractory of the present invention is by raw material A l
2o
3>=94% brown corundum (wherein Al
2o
3>=94%) particle 55%(granularity 3-1mm), silicon-carbide particle (powder) 15%(granularity 1-0mm10%, granularity 325 orders 5%); Aquamaine stone flour 2%(granularity 180 orders); Soil 2%(granularity≤200, Guangxi order); Ferro-silicon nitride 4%(granularity 325 orders); Active alpha-Al
2o
3powder 7%(granularity 50 μ m); Silicon powder 4%(granularity 1 μ m); Metallic silicon power 1%(granularity 200 orders); Pelletted pitch+amorphous graphite 3%(granularity 200 orders); The sour calcium cement of fine aluminium 7%(granularity 55 μ m).
After above-mentioned refractory raw material is mixed in proportion, with professional spray repairing machine during to torpedo tank liner spray repair, amount of water approximately 12%.Spray repair lining body well protects slag line region firebrick lining in the 260t of Liao Shou Qin fish torpedo ladle tank not weather, and has improved fish torpedo ladle work-ing life more than 220 times.
Embodiment 2:
Torpedo tank liner repairing Gunning refractory of the present invention is by raw material palm fibre corundum (wherein Al
2o
3>=94%) particle 48%(granularity 3-1mm), silicon-carbide particle (powder) 18%(granularity 1-0mm12%, granularity 325 orders 6%); Aquamaine stone flour 2%(granularity 180 orders); Soil 3%(granularity≤200, Guangxi order); Ferro-silicon nitride 5%(granularity 325 orders); Active alpha-Al
2o
3powder 8%(granularity 50 μ m); Silicon powder 4%(granularity 1 μ m); Metallic silicon power 1%(granularity 200 orders); Pelletted pitch+amorphous graphite 4%(granularity 200 orders); The sour calcium cement of fine aluminium 7%(granularity 55 μ m).
After above-mentioned refractory raw material is mixed in proportion, with professional spray repairing machine during to torpedo tank liner spray repair, amount of water approximately 11%.Spray repair lining body well protects slag line region firebrick lining in the 260t of Liao Shou Qin fish torpedo ladle tank not weather, and has improved fish torpedo ladle work-ing life more than 230 times.
Embodiment 3: brown corundum in granules 45%, silicon-carbide particle (powder) 18%; Aquamaine stone flour 4%; Guangxi soil 2%; Ferro-silicon nitride 2%; Active alpha-Al
2o
3powder 10%; Silicon powder 3%; Metallic silicon power 2%; Pelletted pitch+amorphous graphite 4%; The sour calcium cement 10% of fine aluminium.
Embodiment 4: brown corundum in granules 60%, silicon-carbide particle (powder) 10%; Aquamaine stone flour 3%; Guangxi soil 3%; Ferro-silicon nitride 10%; Active alpha-Al
2o
3powder 8%; Silicon powder 5%; Metallic silicon power 1%; Pelletted pitch+amorphous graphite 3%; The sour calcium cement 7% of fine aluminium.
Embodiment 5: brown corundum in granules 50%, silicon-carbide particle (powder) 15%; Aquamaine stone flour 4%; Guangxi soil 2%; Ferro-silicon nitride 3%; Active alpha-Al
2o
3powder 9%; Silicon powder 4%; Metallic silicon power 1.5%; Pelletted pitch+amorphous graphite 3.5%; The sour calcium cement 8% of fine aluminium.