CN103724024A - Torpedo ladle lining repair gunning mix - Google Patents

Torpedo ladle lining repair gunning mix Download PDF

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Publication number
CN103724024A
CN103724024A CN201310714976.0A CN201310714976A CN103724024A CN 103724024 A CN103724024 A CN 103724024A CN 201310714976 A CN201310714976 A CN 201310714976A CN 103724024 A CN103724024 A CN 103724024A
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China
Prior art keywords
powder
silicon
torpedo ladle
torpedo
orders
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CN201310714976.0A
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CN103724024B (en
Inventor
刘国友
王效东
童大志
温太阳
祝少军
李志毅
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Shougang Group Co Ltd
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Shougang Corp
Qinhuangdao Shouqin Metal Materials Co Ltd
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  • Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)

Abstract

The invention relates to a torpedo ladle lining repair gunning mix, belonging to the technical field of torpedo ladles for transporting molten iron. The torpedo ladle lining repair gunning mix comprises the following components in percentage by weight: 45-60% of brown fused alumina particle, 10-20% of silicon carbide particle, 1-5% of kyanite powder, 1-5% of Gangxi earth, 1-10% of active alpha-Al2O3 powder, 1-7% of silicon micropowder, 1-5% of metallic silicon powder, 0-5% of ball pitch, 0-5% of amorphous graphite and 2-10% of pure calcium aluminate cement. The raw materials are weighed according to the particle sizes and proportions and uniformly mixed in a mixer. The torpedo ladle lining repair gunning mix has favorable refractoriness, oxidation resistance and slag iron permeation and corrosion resistance at the torpedo ladle service temperature of 1400-1530 DEG C.

Description

A kind of torpedo tank liner repairing Gunning refractory
Technical field
The invention belongs to transportation molten iron fish torpedo ladle technical field, especially relate to a kind of torpedo tank liner repairing Gunning refractory.To slow down its bricking erosive velocity, to improve the fish torpedo ladle repairing inner liner Gunning refractory in work-ing life.
Background technology
Fish torpedo ladle is one of main Thermal Equipment of Molten Iron Transportation between iron-smelting blast furnace and steel-making converter, has the advantages such as dress molten iron capacity is large, hot metal temperature drop is low, is used widely.The cycle of operation is longer, approximately 10~16 months.In long-term operational process, torpedo tank liner refractory materials is subject to washing away, being oxidized of slag, iron and permeates erosion etc., and part or big area occur damaged, affect its safe operation and work-ing life.The overhaul of torpedo tank liner refractory materials, build maintenance by laying bricks or stones, need to consume a large amount of human and material resources and time, production cost is higher.
Along with the requirement of the cost of resistance to material of continually strengthening and day by day strengthening of smelting iron and steel operation, improve fish torpedo ladle work-ing life, reducing fish torpedo ladle refractory consumption rate cost has become the problem of technician's tackling key problem.One of the approach that improves the life-span, adopts repairing inner liner maintenance technology exactly, except overhaul, in repair technology such as mending maintenance by replacing a damaged part, torpedo tank liner refractory materials spray repair maintenance technology is effective mode.Its construction is convenient, speed is fast, consuming time low, greatly improved the turnover operational efficiency of fish torpedo ladle, effectively repaired the bricking of badly broken region, improved fish torpedo ladle work-ing life.
Summary of the invention
The object of the present invention is to provide a kind of torpedo tank liner repairing Gunning refractory, can meet torpedo tank liner repairing needs, improve fish torpedo ladle and can reduce again the Gunning refractory of fish torpedo ladle refractory consumption rate cost work-ing life.
For achieving the above object, the present invention can take following technical proposals:
Torpedo tank liner repairing Gunning refractory of the present invention is by brown corundum (wherein Al 2o 3>=94%) particle, silicon-carbide particle (powder), aquamaine stone flour, Guangxi soil, silicon nitride iron powder, active alpha-Al 2o 3powder, silicon powder, metallic silicon power, pelletted pitch, amorphous graphite and pure calcium aluminate cement are formulated according to following weight per-cent:
Palm fibre corundum (wherein Al 2o 3>=94%) particle is 45-60%, silicon-carbide particle (powder) 10-20%, aquamaine stone flour 1-5%, Guangxi soil 1-5%, ferro-silicon nitride 1-10%, active alpha-Al 2o 3powder 1-10%, silicon powder 1-7%, metallic silicon power 1-5%, pelletted pitch 0-5%, amorphous graphite 0-5%; The sour calcium cement of fine aluminium 2-10%.
The granularity of described brown corundum in granules is 3-1mm; Silicon-carbide particle (powder) 1-0.044mm; Aquamaine stone flour 60 order-325 orders; Guangxi soil 60 order-325 orders; Ferro-silicon nitride 60 order-325 orders; Active alpha-Al 2o 3powder 1-100 μ m; Silicon powder 1-3 μ m; Metallic silicon power 60 order-325 orders; Amorphous graphite 60-325 order; Pure calcium aluminate cement 1-100 μ m.
Above-mentioned raw materials is mixed after weighing in its granularity, ratio in mixer, and metering packing is stand-by.
During use, by professional spray repair equipment, the torpedo tank liner of residue having been cleaned out is treated to repairing area enforcement spray repair construction, amount of water≤12%.
The invention has the advantages that brown corundum in granules, silicon-carbide particle (powder), active alpha-Al 2o 3powder, metallic silicon power, pelletted pitch+amorphous graphite are as aggregate, the substrate material of Gunning refractory, using pure calcium aluminate cement, silicon powder as bonding agent, using Guangxi soil as plastic agent, kyanite is as swelling agent, using ferro-silicon nitride, metallic silicon power as composite antioxidant, guaranteed that this Gunning refractory has good refractoriness, oxidation-resistance, anti-slag iron infiltration aggressiveness under the fish torpedo ladle use temperature of 1400~1530 ℃.
The performance index of Gunning refractory of the present invention are:
Refractoriness >=1700 ℃; Volume density >=2.4 ℃; Compressive strength >=45MPa(1500 ℃ × 3h); Folding strength >=15MPa(1500 ℃ × 3h).
Embodiment
Embodiment 1:
Torpedo tank liner repairing Gunning refractory of the present invention is by raw material A l 2o 3>=94% brown corundum (wherein Al 2o 3>=94%) particle 55%(granularity 3-1mm), silicon-carbide particle (powder) 15%(granularity 1-0mm10%, granularity 325 orders 5%); Aquamaine stone flour 2%(granularity 180 orders); Soil 2%(granularity≤200, Guangxi order); Ferro-silicon nitride 4%(granularity 325 orders); Active alpha-Al 2o 3powder 7%(granularity 50 μ m); Silicon powder 4%(granularity 1 μ m); Metallic silicon power 1%(granularity 200 orders); Pelletted pitch+amorphous graphite 3%(granularity 200 orders); The sour calcium cement of fine aluminium 7%(granularity 55 μ m).
After above-mentioned refractory raw material is mixed in proportion, with professional spray repairing machine during to torpedo tank liner spray repair, amount of water approximately 12%.Spray repair lining body well protects slag line region firebrick lining in the 260t of Liao Shou Qin fish torpedo ladle tank not weather, and has improved fish torpedo ladle work-ing life more than 220 times.
Embodiment 2:
Torpedo tank liner repairing Gunning refractory of the present invention is by raw material palm fibre corundum (wherein Al 2o 3>=94%) particle 48%(granularity 3-1mm), silicon-carbide particle (powder) 18%(granularity 1-0mm12%, granularity 325 orders 6%); Aquamaine stone flour 2%(granularity 180 orders); Soil 3%(granularity≤200, Guangxi order); Ferro-silicon nitride 5%(granularity 325 orders); Active alpha-Al 2o 3powder 8%(granularity 50 μ m); Silicon powder 4%(granularity 1 μ m); Metallic silicon power 1%(granularity 200 orders); Pelletted pitch+amorphous graphite 4%(granularity 200 orders); The sour calcium cement of fine aluminium 7%(granularity 55 μ m).
After above-mentioned refractory raw material is mixed in proportion, with professional spray repairing machine during to torpedo tank liner spray repair, amount of water approximately 11%.Spray repair lining body well protects slag line region firebrick lining in the 260t of Liao Shou Qin fish torpedo ladle tank not weather, and has improved fish torpedo ladle work-ing life more than 230 times.
Embodiment 3: brown corundum in granules 45%, silicon-carbide particle (powder) 18%; Aquamaine stone flour 4%; Guangxi soil 2%; Ferro-silicon nitride 2%; Active alpha-Al 2o 3powder 10%; Silicon powder 3%; Metallic silicon power 2%; Pelletted pitch+amorphous graphite 4%; The sour calcium cement 10% of fine aluminium.
Embodiment 4: brown corundum in granules 60%, silicon-carbide particle (powder) 10%; Aquamaine stone flour 3%; Guangxi soil 3%; Ferro-silicon nitride 10%; Active alpha-Al 2o 3powder 8%; Silicon powder 5%; Metallic silicon power 1%; Pelletted pitch+amorphous graphite 3%; The sour calcium cement 7% of fine aluminium.
Embodiment 5: brown corundum in granules 50%, silicon-carbide particle (powder) 15%; Aquamaine stone flour 4%; Guangxi soil 2%; Ferro-silicon nitride 3%; Active alpha-Al 2o 3powder 9%; Silicon powder 4%; Metallic silicon power 1.5%; Pelletted pitch+amorphous graphite 3.5%; The sour calcium cement 8% of fine aluminium.

Claims (3)

1. a torpedo tank liner repairing Gunning refractory, is characterized in that, weight percentages of components is:
Palm fibre corundum in granules: 45-60%, silicon-carbide particle or powder: 10-20%, aquamaine stone flour 1-5%, Guangxi soil: 1-5%, ferro-silicon nitride: 1-10%, active alpha-Al 2o 3powder: 1-10%, silicon powder: 1-7%, metallic silicon power: 1-5%, pelletted pitch: 0-5%, amorphous graphite: 0-5%; The sour calcium cement of fine aluminium: 2-10%.
2. torpedo tank liner repairing Gunning refractory according to claim 1, is characterized in that, the granularity of described brown corundum in granules is 3-1mm; Silicon-carbide particle or powder 1-0.044mm; Aquamaine stone flour 60 order-325 orders; Guangxi soil 60 order-325 orders; Ferro-silicon nitride 60 order-325 orders; Active alpha-Al 2o 3powder 1-100 μ m; Silicon powder 1-3 μ m; Metallic silicon power 60 order-325 orders; Amorphous graphite 60-325 order; Pure calcium aluminate cement 1-100 μ m.
3. torpedo tank liner repairing Gunning refractory according to claim 1, is characterized in that, Al in described brown corundum 2o 3>=94%.
CN201310714976.0A 2013-12-20 2013-12-20 Torpedo ladle lining repair gunning mix Active CN103724024B (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105036777A (en) * 2015-08-28 2015-11-11 桂林昌鑫机械制造有限公司 Refractory material repairing agent
CN105036775A (en) * 2015-08-07 2015-11-11 武汉钢铁(集团)公司 Torpedo ladle slag line zone repair material
CN106116610A (en) * 2016-06-30 2016-11-16 宜兴市炉顶密封工程有限公司 Biomass boiler anti-slag coating
CN106187230A (en) * 2016-07-14 2016-12-07 武汉钢铁股份有限公司 Molten iron pretreatment utensil on-line maintenance material for repairing and its preparation method and application
CN106242588A (en) * 2016-07-14 2016-12-21 武汉钢铁股份有限公司 Torpedo tank liner spray repair material for repairing and preparation method and application
CN109369195A (en) * 2018-10-30 2019-02-22 浙江锦诚新材料股份有限公司 A kind of fish torpedo ladle High-Alumina thermal-state artesian repairing material and preparation method
CN111943693A (en) * 2020-07-20 2020-11-17 武汉钢铁有限公司 Torpedo tank lining smearing repairing material, preparation method and use method
CN113354427A (en) * 2021-07-13 2021-09-07 中国人民解放军海军工程大学 Hot patching material of refractory material

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CN1840507A (en) * 2005-12-22 2006-10-04 濮阳濮耐高温材料有限公司 Waterless taphole mix for blast furnace taphole
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CN1840507A (en) * 2005-12-22 2006-10-04 濮阳濮耐高温材料有限公司 Waterless taphole mix for blast furnace taphole

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105036775A (en) * 2015-08-07 2015-11-11 武汉钢铁(集团)公司 Torpedo ladle slag line zone repair material
CN105036777A (en) * 2015-08-28 2015-11-11 桂林昌鑫机械制造有限公司 Refractory material repairing agent
CN106116610A (en) * 2016-06-30 2016-11-16 宜兴市炉顶密封工程有限公司 Biomass boiler anti-slag coating
CN106116610B (en) * 2016-06-30 2018-09-14 宜兴市炉顶密封工程有限公司 Biomass boiler anti-slag coating
CN106187230A (en) * 2016-07-14 2016-12-07 武汉钢铁股份有限公司 Molten iron pretreatment utensil on-line maintenance material for repairing and its preparation method and application
CN106242588A (en) * 2016-07-14 2016-12-21 武汉钢铁股份有限公司 Torpedo tank liner spray repair material for repairing and preparation method and application
CN109369195A (en) * 2018-10-30 2019-02-22 浙江锦诚新材料股份有限公司 A kind of fish torpedo ladle High-Alumina thermal-state artesian repairing material and preparation method
CN111943693A (en) * 2020-07-20 2020-11-17 武汉钢铁有限公司 Torpedo tank lining smearing repairing material, preparation method and use method
CN113354427A (en) * 2021-07-13 2021-09-07 中国人民解放军海军工程大学 Hot patching material of refractory material
CN113354427B (en) * 2021-07-13 2022-02-22 中国人民解放军海军工程大学 Hot patching material of refractory material

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Address after: 066326 Du Zhuang Township, Funing County, Qinhuangdao, Hebei

Co-patentee after: Shougang Group Co. Ltd.

Patentee after: Qinhuangdao Shouqin Metal Material Co., Ltd.

Address before: 066326 Du Zhuang Township, Funing County, Qinhuangdao, Hebei

Co-patentee before: Capital Iron & Steel General Company

Patentee before: Qinhuangdao Shouqin Metal Material Co., Ltd.

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Effective date of registration: 20190528

Address after: 100041 Shijingshan Road, Shijingshan District, Shijingshan District, Beijing

Patentee after: Shougang Group Co. Ltd.

Address before: 066326 Du Zhuang Township, Funing County, Qinhuangdao, Hebei

Co-patentee before: Shougang Group Co. Ltd.

Patentee before: Qinhuangdao Shouqin Metal Material Co., Ltd.

TR01 Transfer of patent right