CN103704020B - Mushroom cultivation charging mulcher - Google Patents

Mushroom cultivation charging mulcher Download PDF

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Publication number
CN103704020B
CN103704020B CN201310721624.8A CN201310721624A CN103704020B CN 103704020 B CN103704020 B CN 103704020B CN 201310721624 A CN201310721624 A CN 201310721624A CN 103704020 B CN103704020 B CN 103704020B
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side plate
mushroom
roller
drag links
cylinder
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CN103704020A (en
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王世恒
周祖法
袁卫东
王伟科
陆娜
闫静
宋吉玲
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Hangzhou Institute of Agricultural Sciences
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Hangzhou Institute of Agricultural Sciences
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Abstract

本发明公开了一种蘑菇栽培装料覆土机,包括支架、安装在支架上且底部带下料口的放料斗、以及位于放料斗下方用于传送栽培床的传送带,所述放料斗具有相对倾斜的第一侧板和第二侧板,第一侧板的底部设有向第二侧板弯曲延伸的阻挡部,所述阻挡部与第二侧板的底沿之间构成所述的下料口;所述放料斗内靠近下料口的位置转动配合有滚筒,所述滚筒贴近第一侧板,滚筒的周面上分布有拨料齿。本发明结构简单,造价低廉,便于推广,利用侧置下料口,并在放料斗的侧边安装带拨料齿的滚筒,防止物料的结团和架桥,使下落的物料分布更加均匀,并设置可调大小的下料口,用于控制下料速度,满足栽培床加料的需要。

The invention discloses a soil covering machine for mushroom cultivation, which comprises a support, a discharge hopper installed on the support and having a discharge opening at the bottom, and a conveyor belt for conveying cultivation beds under the discharge hopper. The discharge hopper has a relatively inclined The first side plate and the second side plate, the bottom of the first side plate is provided with a blocking portion that bends toward the second side plate, and the blanking portion is formed between the blocking portion and the bottom edge of the second side plate mouth; the position close to the discharge opening in the discharge hopper is rotated with a roller, and the roller is close to the first side plate, and there are feeding teeth distributed on the peripheral surface of the roller. The present invention is simple in structure, low in cost, and easy to popularize. It utilizes a side-mounted discharge opening, and installs a roller with pull-out teeth on the side of the discharge hopper to prevent the agglomeration and bridging of materials and make the falling materials distribute more evenly. An adjustable feeding port is also set to control the feeding speed to meet the feeding needs of the cultivation bed.

Description

一种蘑菇栽培装料覆土机A soil covering machine for mushroom cultivation

技术领域 technical field

本发明涉及蘑菇栽培技术领域,尤其涉及一种蘑菇栽培装料覆土机。 The invention relates to the technical field of mushroom cultivation, in particular to a soil covering machine for mushroom cultivation.

背景技术 Background technique

蘑菇含有丰富的蛋白质、多种氨基酸、维生素和其它营养成分,被誉为“人类健康食品”,内销和外销量均很大。蘑菇利用农作物秸秆进行生产,不与人争地,不与地争肥,能有效促进农业废弃物的资源化利用。因此,发展蘑菇生产,对发展生态循环农业、增加农民收入、丰富居民菜篮子都具有重要作用。 Mushrooms are rich in protein, various amino acids, vitamins and other nutrients. They are known as "human health food", and their domestic and foreign sales are very large. Mushrooms are produced using crop stalks, and do not compete with people for land or fertilizer, which can effectively promote the resource utilization of agricultural waste. Therefore, the development of mushroom production plays an important role in developing ecological cycle agriculture, increasing farmers' income, and enriching residents' vegetable baskets.

我国是世界上最大的蘑菇生产国,2012年的栽培规模达到一亿多平方米,产量达130多万吨。我国传统的蘑菇生产方式主要为农户分散式栽培,其做法为在菇棚用毛竹搭设固定的多层栽培床,然后通过人工把培养料加入栽培床中,再进行接种,待菌丝生长后,再在培养料上进行人工覆土,这样的生产方式不仅费工、劳动强度大、劳动效率低,且容易造成装料、覆土不均,从而影响产量。随着劳动力价格上涨和年轻人大量进城,传统的蘑菇生产方式已难以为继,严重危及产业的生存和发展。 my country is the world's largest producer of mushrooms. In 2012, the cultivation scale reached more than 100 million square meters, and the output reached more than 1.3 million tons. The traditional mode of mushroom production in my country is mainly distributed cultivation by farmers. The method is to build a fixed multi-layer cultivation bed with moso bamboo in the mushroom shed, and then manually add the culture material to the cultivation bed, and then inoculate. After the mycelium grows, Then artificially cover soil on the culture material. This production method is not only labor-intensive, labor-intensive, and labor-inefficient, but also easily causes uneven material loading and soil covering, thereby affecting production. With rising labor prices and a large number of young people migrating to cities, the traditional mode of mushroom production has become unsustainable, seriously jeopardizing the survival and development of the industry.

为克服现有生产中存在的问题,本发明提供了一种结构简单、便于实施的蘑菇栽培装料覆土机,以代替人工装料、覆土,从而提高劳动效率、节约用工成本,提高产量,提升效益。 In order to overcome the problems existing in the existing production, the present invention provides a simple structure and easy-to-implement mushroom cultivation charging soil covering machine to replace manual loading and soil covering, thereby improving labor efficiency, saving labor costs, increasing production, and improving benefit.

发明内容 Contents of the invention

为克服现有技术中存在的缺陷,本发明提供了一种结构简单、便于实施的蘑菇栽培装料覆土机,以代替人工装料、覆土,从而提高劳动效率、节约用工成本,提高产量,提升效益。该机特点在于,在放料斗内设置滚筒,且滚筒上设有拨料齿,滚筒转动过程中带动物料下落,能够控制培养 料下落的速度,还能防止培养料在放料斗内结团,使培养料或覆土均匀分布在栽培床内。 In order to overcome the defects existing in the prior art, the present invention provides a simple structure and easy-to-implement mushroom cultivation charging soil covering machine to replace manual loading and soil covering, thereby improving labor efficiency, saving labor costs, increasing production, and improving benefit. The feature of this machine is that a roller is installed in the discharge hopper, and the roller is equipped with a material shifting tooth, which drives the material to fall during the rotation of the roller, which can control the falling speed of the culture material and prevent the culture material from agglomerating in the discharge hopper. The compost or covering soil is evenly distributed in the cultivation bed.

一种蘑菇栽培装料覆土机,包括支架、安装在支架上且底部带下料口的放料斗、以及位于放料斗下方用于传送栽培床的传送带,所述放料斗具有相对倾斜的第一侧板和第二侧板,第一侧板的底部设有向第二侧板弯曲延伸的阻挡部,所述阻挡部与第二侧板的底沿之间构成所述的下料口; A charging soil covering machine for mushroom cultivation, comprising a support, a discharge hopper mounted on the support and having a discharge opening at the bottom, and a conveyor belt for conveying a cultivation bed under the discharge hopper, the discharge hopper has a relatively inclined first side plate and the second side plate, the bottom of the first side plate is provided with a blocking portion that bends toward the second side plate, and the material discharge port is formed between the blocking portion and the bottom edge of the second side plate;

所述放料斗内靠近下料口的位置转动配合有滚筒,所述滚筒贴近第一侧板,滚筒的周面上分布有拨料齿。 The position close to the discharge opening in the hopper is rotatably fitted with a roller, and the roller is close to the first side plate, and there are shifting teeth distributed on the peripheral surface of the roller.

在本发明中,下料口偏向放料斗的一侧,靠近下料口的滚筒贴近放料斗的另一侧,若下料口位于放料斗的正下方,培养料极容易在放料斗内架桥,造成下料停滞,同时若滚筒安装在放料斗内的中部位置,滚筒会带动培养料在放料斗内打转,也会使放料斗中的物料难以下落。 In the present invention, the feeding opening is biased towards one side of the discharging hopper, and the roller close to the feeding opening is close to the other side of the discharging hopper. If the feeding opening is located directly below the discharging hopper, the compost is very easy to bridge in the discharging hopper , causing the material to stagnate. At the same time, if the roller is installed in the middle of the discharge hopper, the roller will drive the culture material to rotate in the discharge hopper, and it will also make it difficult for the materials in the discharge hopper to fall.

由于下料口偏向放料斗的一侧,而滚筒偏向放料斗的另一侧,滚筒上的拨料齿可带动培养料向下料口一侧移动,并挤压下料口处的物料,使物料以均匀的速度下落,同时拨料齿转动时可分散物料,防止培养料中存在结团的物料,从而使落入栽培床的培养料分布更加均匀。 Since the feeding opening is biased toward one side of the discharging hopper, and the roller is biased toward the other side of the discharging hopper, the shifting teeth on the roller can drive the culture material to move to the lower feeding inlet side, and squeeze the material at the discharging outlet, so that The material falls at a uniform speed, and at the same time, the material can be dispersed when the material is rotated to prevent the agglomeration of the material in the compost, so that the compost that falls into the cultivation bed is more evenly distributed.

作为优选的,所述拨料齿为多排,每一排沿所述滚筒轴向布置,且相邻两排拨料齿之间错位布置。 Preferably, the shifting teeth are in multiple rows, each row is arranged along the axial direction of the drum, and the shifting arrangement is arranged between two adjacent rows of shifting teeth.

为充分带动物料,拨料齿设置有多排,且相邻两排拨料齿之间错位布置,可防止出现拨料齿难以工作的死角,充分带动堆放在放料斗内的物料。 In order to fully drive the materials, there are multiple rows of shifting teeth, and the offset arrangement between two adjacent rows of shifting teeth can prevent the occurrence of dead angles where the shifting teeth are difficult to work, and fully drive the materials stacked in the discharge hopper.

作为优选的,所述支架上安装有驱动所述滚筒的电机,电机与滚筒之间设有减速机构。 Preferably, a motor for driving the drum is installed on the support, and a speed reduction mechanism is provided between the motor and the drum.

滚筒由放料斗一侧的电机带动,且电机安装在支架上,同时电机与滚筒之间设置的减速机构,可合理控制滚筒的转动速度,减速机构可以选用皮带轮组,其包括大齿轮、小齿轮和皮带。 The drum is driven by the motor on one side of the hopper, and the motor is installed on the bracket. At the same time, the deceleration mechanism set between the motor and the drum can reasonably control the rotation speed of the drum. The deceleration mechanism can be a pulley set, which includes a large gear and a small gear. and straps.

作为优选的,所述放料斗外设有调节所述下料口大小的调节板,所述调节板与第二侧板外壁面紧贴并可相对滑动,并带有定位机构。 As a preference, an adjustment plate for adjusting the size of the discharge opening is provided outside the hopper, and the adjustment plate is in close contact with the outer wall of the second side plate and can slide relatively, and has a positioning mechanism.

调节板下降,下料口的尺寸缩小,调节板上升,下料口的尺寸增大,通过改变下料口的尺寸,来控制放料斗的下料速度,使下料速度与传送带 输送栽培床的速度相适应,当栽培床输出放料斗下方时,栽培床内的培养料达到加料量。 When the adjusting plate is lowered, the size of the feeding port is reduced; when the adjusting plate is raised, the size of the feeding port is increased. By changing the size of the feeding port, the feeding speed of the hopper is controlled so that the feeding speed is the same as that of the conveyor belt conveying the cultivation bed. When the speed is adapted, when the cultivation bed is output to the bottom of the discharge hopper, the culture material in the cultivation bed reaches the feeding amount.

作为优选的,所述定位机构包括穿过调节板的定位杆,定位杆一端扁平,该端端部膨大,与第二侧板上的纵向滑槽相配合,另一端套设有用于压紧调节板的旋钮。 Preferably, the positioning mechanism includes a positioning rod passing through the adjustment plate, one end of the positioning rod is flat, and the end is enlarged to match with the longitudinal chute on the second side plate, and the other end is sleeved for pressing and adjusting Plate Knobs.

第二侧板内设有纵向滑槽,膨大的端部滑动配合在纵向滑槽内,纵向滑槽的一边开有条形槽,定位杆上的扁平部位于条形槽内,扁平部与条形槽配合,用于限制定位杆的周向运动,防止在转动旋钮的同时带动定位杆,便于调节板的移位。 The second side plate is provided with a longitudinal chute, and the enlarged end slides and fits in the longitudinal chute. One side of the longitudinal chute is provided with a bar-shaped groove, and the flat part on the positioning rod is located in the bar-shaped groove. Fitted with a shaped groove, it is used to limit the circumferential movement of the positioning rod, prevent the positioning rod from being driven while the knob is turned, and facilitate the displacement of the adjustment plate.

作为优选的,所述拨料齿的长度为2~5cm。 Preferably, the length of the pushing teeth is 2-5 cm.

由于培养料中含有稻草等物料组分,拨料齿的长度越大,物料越容易缠绕在拨料齿上,影响下料的速度,因此,本发明设置拨料齿的长度为2~5cm,在带动物料的同时,减少拨料齿上的物料缠绕。 Because the compost contains material components such as straw, the larger the length of the material-setting teeth, the easier it is for the material to be wound on the material-setting teeth, which affects the speed of feeding. Therefore, the length of the material-setting teeth is set to be 2 to 5 cm in the present invention. While driving the material, it reduces the material winding on the shifting teeth.

本发明结构简单,造价低廉,便于推广,利用侧置下料口,并在放料斗的侧边安装带拨料齿的滚筒,防止物料的结团和架桥,使下落的物料分布更加均匀,并设置可调大小的下料口,用于控制下料速度,满足栽培床加料的需要。 The present invention is simple in structure, low in cost, and easy to popularize. It utilizes a side-mounted discharge opening, and installs a roller with pull-out teeth on the side of the discharge hopper to prevent the agglomeration and bridging of materials and make the falling materials distribute more evenly. An adjustable feeding port is also set to control the feeding speed to meet the feeding needs of the cultivation bed.

附图说明 Description of drawings

图1为蘑菇栽培装料覆土机的结构示意图。 Fig. 1 is a structural schematic diagram of a soil covering machine for mushroom cultivation.

图2为放料斗的结构示意图。 Fig. 2 is a structural schematic diagram of the discharge hopper.

图3为调节板安装处的剖面图。 Fig. 3 is a sectional view of the installation place of the adjusting plate.

具体实施方式 Detailed ways

下面结合附图对本发明蘑菇栽培装料覆土机作进一步详细描述。 Below in conjunction with accompanying drawing, the mushroom cultivation charging earth covering machine of the present invention is described in further detail.

如图1所示,一种蘑菇栽培装料覆土机,包括支架2,安装在支架2上的放料斗1,以及位于放料斗1下方的传送带3,传送带2上放置有种植蘑菇的栽培床4。 As shown in Fig. 1, a kind of mushroom cultivation charging soil covering machine comprises support 2, the discharge hopper 1 that is installed on the support 2, and the conveyor belt 3 that is positioned at the bottom of discharge hopper 1, and the cultivation bed 4 that planted mushroom is placed on the conveyor belt 2 .

如图2所示,下料口7位于放料斗1的底部,放料斗1具有相对倾斜 的第一侧板11和第二侧板12,第一侧板11的底部设有向第二侧板12延伸的阻挡部13,第二侧板12底沿与阻挡部13之间构成下料口7,且放料斗1内并靠近下料口7位置转动配合有滚筒9,该滚筒9贴近第一侧板11安装,滚筒9的周面上分布有拨料齿8,拨料齿8的长度优选为3cm。滚筒9偏向放料斗1的一侧,转动的拨料齿8可带动培养料向下料口一侧移动,并挤压物料匀速下落,同时拨料齿8转动时可分散物料,防止物料结团,从而使落入栽培床4中的培养料或覆土分布更加均匀。 As shown in Figure 2, the discharge opening 7 is positioned at the bottom of the hopper 1, and the hopper 1 has a relatively inclined first side plate 11 and a second side plate 12, and the bottom of the first side plate 11 is provided with a side plate facing the second side plate. 12 extends the blocking portion 13, the bottom edge of the second side plate 12 and the blocking portion 13 form the discharge port 7, and the roller 9 is rotated in the discharge hopper 1 and close to the discharge port 7, and the roller 9 is close to the first Side plate 11 is installed, and the peripheral surface of cylinder 9 is distributed with shifting tooth 8, and the length of shifting tooth 8 is preferably 3cm. The roller 9 is biased towards the side of the discharge hopper 1, and the rotating gear tooth 8 can drive the culture material to move to the side of the feed port, and squeeze the material to fall at a constant speed. At the same time, the material can be dispersed when the material gear 8 rotates to prevent the material from agglomerating. , so that the compost or covering soil falling into the cultivation bed 4 is distributed more evenly.

拨料齿8为多排,每一排沿滚筒9轴向布置,且相邻两排拨料齿8之间错位布置,以防止出现拨料齿8难以作用的物料死角,并充分带动物料向下料口7移动。支架2上安装有驱动滚筒9的电机5,电机5与滚筒9之间还设有限制滚筒9转速的减速机构,减速机构包括主动小齿轮、从动大齿轮和皮带,小齿轮固定在电机的输出轴上,大齿轮与滚筒9的转轴固定,皮带缠绕在小齿轮和大齿轮上。 There are multiple rows of shifting teeth 8, each row is arranged axially along the drum 9, and the shifting arrangement between two adjacent rows of shifting teeth 8 is to prevent material dead corners where the shifting teeth 8 are difficult to function, and fully drive the materials to Feed opening 7 moves. The motor 5 that drives the drum 9 is installed on the support 2, and a speed reduction mechanism that limits the speed of the drum 9 is also provided between the motor 5 and the drum 9. The speed reduction mechanism includes a driving pinion, a driven gear and a belt, and the pinion is fixed on the motor. On the output shaft, the rotating shaft of the bull gear and the drum 9 is fixed, and the belt is wound on the pinion and the bull gear.

如图3所示,第二侧板12外侧滑动配合有控制下料口7大小的调节板6,通过改变下料口7的尺寸,控制放料斗1的下料速度,使下料速度与传送带3输送栽培床4的速度相适应。调节板6通过定位机构固定在第二侧板12上,定位机构包括穿过调节板6的定位杆14和套设在定位杆14上的旋钮18,定位杆14一端扁平,该端端部15膨大,与第二侧板12内设置的纵向滑槽16相配合,膨大的端部15滑动配合在纵向滑槽16内,纵向滑槽16的一侧壁开有条形槽17,定位杆14上的扁平部滑动于条形槽17内,扁平部与条形槽17配合,用于限制定位杆14的周向运动,防止在转动旋钮18时带动定位杆14,便于调节板6的移位。 As shown in Figure 3, the outside of the second side plate 12 is slidably fitted with an adjustment plate 6 that controls the size of the discharge port 7. By changing the size of the discharge port 7, the discharge speed of the discharge hopper 1 is controlled so that the discharge speed is in line with the conveyor belt. 3. The speed of conveying the cultivation bed 4 is suitable. The adjusting plate 6 is fixed on the second side plate 12 by a positioning mechanism. The positioning mechanism includes a positioning rod 14 passing through the adjusting plate 6 and a knob 18 sleeved on the positioning rod 14. One end of the positioning rod 14 is flat, and the end portion 15 Expanded, matched with the longitudinal chute 16 provided in the second side plate 12, the enlarged end 15 slides and fits in the longitudinal chute 16, the side wall of the longitudinal chute 16 has a strip groove 17, and the positioning rod 14 The flat part on the top slides in the bar-shaped groove 17, and the flat part cooperates with the bar-shaped groove 17 to limit the circumferential movement of the positioning rod 14, prevent the positioning rod 14 from being driven when the knob 18 is turned, and facilitate the displacement of the adjusting plate 6 .

以上所述仅为本发明的较佳实施举例,并不用于限制本发明,凡在本发明精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。 The above descriptions are only examples of the preferred implementation of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention within.

Claims (7)

1. mushroom-cultivating charging drag links, comprise support (2), be arranged on support (2) to go up and the drain hopper (1) of bottom belt feed opening (7), and be positioned at drain hopper (1) below for transmitting the conveyer belt (3) of cultivation bed (4), it is characterized in that, described drain hopper (1) has the first side plate (11) and second side plate (12) of relative tilt, the bottom of the first side plate (11) is provided with to the bending stop part (13) extended of the second side plate (12), described feed opening (7) is formed between the edge, the end of described stop part (13) and the second side plate (12),
Be rotatably assorted near the position of feed opening (7) in described drain hopper (1) cylinder (9), and described cylinder (9) presses close to the first side plate (11), the side face of cylinder (9) is distributed with material toggling tooth (8).
2. mushroom-cultivating charging drag links as claimed in claim 1, it is characterized in that, described material toggling tooth (8) be many rows, and each row is axial arranged along described cylinder (9), and adjacent two extricate from the layout that to misplace between material tooth (8).
3. mushroom-cultivating charging drag links as claimed in claim 2, is characterized in that, described support (2) is provided with the motor (5) driving described cylinder (9), is provided with reducing gear between motor (5) and cylinder (9).
4. mushroom-cultivating charging drag links as claimed in claim 3, it is characterized in that, described reducing gear is belt pulley set.
5. mushroom-cultivating charging drag links as claimed in claim 1, it is characterized in that, be provided with outside described drain hopper (1) and regulate the adjustable plate (6) of described feed opening (7) size, described adjustable plate (6) and the second side plate (12) outside wall surface are close to and can relative slidings, and with detent mechanism.
6. mushroom-cultivating charging drag links as claimed in claim 5, it is characterized in that, described detent mechanism comprises the backstay (14) through adjustable plate (6), backstay (14) one end is flat, this end end (15) is expanded, match with the longitudinal chute (16) on the second side plate (12), the other end is arranged with the knob (18) for compressing adjustable plate (6).
7. mushroom-cultivating charging drag links as claimed in claim 1, it is characterized in that, the length of described material toggling tooth (8) is 2 ~ 5cm.
CN201310721624.8A 2013-12-24 2013-12-24 Mushroom cultivation charging mulcher Expired - Fee Related CN103704020B (en)

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