CN103703912A - Synchronous shaking device - Google Patents

Synchronous shaking device Download PDF

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Publication number
CN103703912A
CN103703912A CN201210392561.1A CN201210392561A CN103703912A CN 103703912 A CN103703912 A CN 103703912A CN 201210392561 A CN201210392561 A CN 201210392561A CN 103703912 A CN103703912 A CN 103703912A
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plate
support
shaking
bracket
synchronous
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杜建强
刘志刚
王强
郝兴玉
张宁
李伟
高磊
孙文婷
董忠义
王瑞先
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National Research Center Of Grassland And Animal Husbandry Equipment Engineering Technology
Chinese Academy of Agricultural Mechanization Sciences
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National Research Center Of Grassland And Animal Husbandry Equipment Engineering Technology
Chinese Academy of Agricultural Mechanization Sciences
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Abstract

本发明及一种用于马铃薯收获机的同步抖动装置,属于农业机械领域,其主要由动力输入轴、同步机构、抖动支架、机架横梁、拉杆、二级支架支撑板、机架侧板和二级支架等组成,动力输入轴通过偏心拨叉与同步机构连接;同步机构中的支撑轴座通过支撑弯板与机架横梁连接;同步机构中的连杆与两个抖动支架中的曲柄连接;同步机构通过拉杆与二级支架连接;二级支架通过二级支架支撑板与机架侧板连接,并可在二级支架支撑板的孔内轴向转动。本发明采用双抖动支架同步抖动,抖动角度可调且与二级支架同步调整的结构,抖动效率高、可靠性高、收获的产品效果好。

Figure 201210392561

The present invention and a synchronous shaking device for a potato harvester belong to the field of agricultural machinery, which mainly consists of a power input shaft, a synchronous mechanism, a shaking support, a frame beam, a pull rod, a secondary support plate, a frame side plate and The power input shaft is connected with the synchronous mechanism through the eccentric shift fork; the supporting shaft seat in the synchronous mechanism is connected with the frame beam through the support bending plate; the connecting rod in the synchronous mechanism is connected with the cranks in the two shaking brackets ; The synchronization mechanism is connected with the secondary bracket through the pull rod; the secondary bracket is connected with the frame side plate through the secondary bracket support plate, and can rotate axially in the hole of the secondary support support plate. The invention adopts a structure in which the double shaking supports are shaken synchronously, the shaking angle is adjustable and adjusted synchronously with the secondary supports, and the shaking efficiency is high, the reliability is high, and the harvested product effect is good.

Figure 201210392561

Description

同步抖动装置sync dithering device

技术领域technical field

本发明涉及一种用于马铃薯收获机的同步抖动装置,属于农业机械领域。The invention relates to a synchronous shaking device for a potato harvester, which belongs to the field of agricultural machinery.

背景技术Background technique

目前国内使用的马铃薯收获机多为从发达国家引进的产品,国内一些企业生产的马铃薯收获机在可靠性、可操纵性以及工作效率等方面远远满足不了当前我国农牧业机械化的发展要求;而直接影响马铃薯收获机使用性能的核心部件就是马铃薯输送链条下面的同步抖动装置,目前我国在马铃薯收获机同步抖动装置上没有独立的技术产品,在实际工作中抖动效率低、马铃薯和所粘附在上面的泥土分离效果不好,直接带来了工作效率低、产品下一步加工处理麻烦的不利影响。At present, most of the potato harvesters used in China are products imported from developed countries. The potato harvesters produced by some domestic enterprises are far from meeting the current development requirements of my country's agricultural and animal husbandry mechanization in terms of reliability, maneuverability and work efficiency; The core component that directly affects the performance of the potato harvester is the synchronous shaking device under the potato conveyor chain. At present, there is no independent technical product on the synchronous shaking device of the potato harvester in my country. In actual work, the shaking efficiency is low, and the potatoes and the adhered The soil separation effect on the top is not good, which directly brings the adverse effects of low work efficiency and troublesome processing of products in the next step.

发明内容Contents of the invention

为了解决以上不足,研制用于马铃薯收获机的同步抖动装置,本发明采用双抖动支架同步抖动,抖动角度可调且与二级支架同步调整的结构,抖动效率高、可靠性高、收获的产品效果好。In order to solve the above deficiencies, a synchronous shaking device for potato harvesters is developed. The present invention adopts a double shaking bracket to shake synchronously, the shaking angle is adjustable and the structure is adjusted synchronously with the secondary bracket, and the shaking efficiency is high, the reliability is high, and the harvested products The effect is good.

本发明主要由动力输入轴、同步机构、抖动支架、机架横梁、拉杆、二级支架支撑板、机架侧板和二级支架等组成,其特征在于动力输入轴通过偏心拨叉与同步机构连接;同步机构中的支撑轴座通过支撑弯板与机架横梁连接;同步机构中的连杆与两个抖动支架中的曲柄连接;一个抖动支架通过支撑挂板(一)和支撑挂板(二)与机架横梁两边连接;另一个抖动支架通过支撑挂板(三)和支撑挂板(四)与机架横梁两边连接;支撑弯板、支撑挂板(一)、支撑挂板(二)、支撑挂板(三)和支撑挂板(四)与机架横梁焊接;同步机构通过拉杆与二级支架连接;二级支架通过二级支架支撑板与机架侧板连接,并可在二级支架支撑板的孔内轴向转动。The invention is mainly composed of a power input shaft, a synchronous mechanism, a shaking bracket, a frame beam, a tie rod, a secondary support plate, a frame side plate and a secondary support, and is characterized in that the power input shaft is connected to the synchronous mechanism through an eccentric shift fork Connection; the supporting shaft seat in the synchronous mechanism is connected with the frame crossbeam through the supporting bent plate; the connecting rod in the synchronous mechanism is connected with the crank in the two shaking brackets; a shaking bracket is passed through the supporting hanging plate (1) and the supporting hanging plate ( 2) Connected to both sides of the frame beam; the other shaking bracket is connected to both sides of the frame beam through the supporting hanging plate (3) and the supporting hanging plate (4); the supporting curved plate, the supporting hanging plate (1), and the supporting hanging plate (2) ), the support hanging plate (three) and the support hanging plate (four) are welded with the frame beam; the synchronization mechanism is connected with the secondary bracket through the pull rod; Axial rotation in the hole of the support plate of the secondary bracket.

同步机构主要由偏心拨叉、摇杆、三角拉板、连杆、抖动角度调整机构、支撑轴座和液压缸组成;偏心拨叉中的转动偏心块与动力输入轴连接;偏心拨叉通过连接销与摇杆的一端连接;摇杆的另一端通过轴承与抖动角度调整机构和三角拉板的一端连接;连杆与三角拉板的另一端连接;抖动角度调整机构中的挂接支耳与液压缸的伸缩端连接;抖动角度调整机构中的拉耳与拉杆一端连接;抖动角度调整机构另一端在支撑轴座内可转动。The synchronous mechanism is mainly composed of eccentric shift fork, rocker, triangular pull plate, connecting rod, jitter angle adjustment mechanism, support shaft seat and hydraulic cylinder; the rotating eccentric block in the eccentric shift fork is connected with the power input shaft; the eccentric shift fork is connected through the The pin is connected with one end of the rocker; the other end of the rocker is connected with the shake angle adjustment mechanism and one end of the triangular pull plate through the bearing; the connecting rod is connected with the other end of the triangle pull plate; The telescopic end of the hydraulic cylinder is connected; the pull ear in the shake angle adjustment mechanism is connected with one end of the pull rod; the other end of the shake angle adjustment mechanism is rotatable in the support shaft seat.

抖动支架主要由支架轴、滚轮支板、滚轮、连接箍、曲柄组成,其中曲柄焊接在支架轴一端,两个连接箍分别焊接在支架轴另一端和曲柄外侧,滚轮支板焊接在支架轴上,滚轮与滚轮支板通过螺栓连接。The shaking bracket is mainly composed of bracket shaft, roller support plate, roller, connecting hoop, and crank. The crank is welded on one end of the bracket shaft, and the two connecting hoops are respectively welded on the other end of the bracket shaft and the outside of the crank. The roller support plate is welded on the bracket shaft. , the roller and the roller support plate are connected by bolts.

二级支架主要由折弯拉板、管轴、三角滚轮、圆滚轮、支撑板组成,其中折弯拉板焊接在管轴一端,支撑板焊接在管轴上,三角滚轮和圆滚轮分别与支撑板通过螺栓连接。The secondary bracket is mainly composed of a bending puller, a tube shaft, a triangular roller, a round roller and a support plate, wherein the bending puller is welded on one end of the tube shaft, the support plate is welded on the tube shaft, and the triangular roller and the round roller are connected to the support respectively. The plates are connected by bolts.

附图说明Description of drawings

图1为本发明的左45°立体图。Fig. 1 is a left 45° perspective view of the present invention.

图2为本发明的右45°立体图。Fig. 2 is a right 45° perspective view of the present invention.

图3为同步机构的立体图。Fig. 3 is a perspective view of the synchronization mechanism.

图4为抖动支架的立体图。Fig. 4 is a perspective view of the shaking bracket.

图5为二级支架的立体图。Fig. 5 is a perspective view of the secondary bracket.

图中:动力输入轴-1、机架横梁-2、支撑挂板(一)-3、支撑弯板-4、支撑挂板(三)-5、支撑挂板(四)-6、支撑挂板(二)-7、同步机构-8、抖动支架-9、拉杆-10、二级支架支撑板-11、机架侧板-12、二级支架-13、偏心拨叉-14、转动偏心块-15、连接销-16、摇杆-17、三角拉板-18、连杆-19、抖动角度调整机构-20、挂接支耳-21、液压缸-22、支撑轴座-23、拉耳-24、支架轴-25、滚轮支板-26、滚轮-27、连接箍-28、曲柄-29、折弯拉板-30、管轴-31、三角滚轮-32、支撑板-33、圆滚轮-34。In the figure: power input shaft-1, frame beam-2, support hanging plate (1)-3, support curved plate-4, support hanging plate (3)-5, support hanging plate (4)-6, support hanging plate Plate (2)-7, synchronization mechanism-8, shaking bracket-9, pull rod-10, secondary bracket support plate-11, frame side plate-12, secondary bracket-13, eccentric shift fork-14, rotation eccentric Block-15, connecting pin-16, rocker-17, triangular pull plate-18, connecting rod-19, shaking angle adjustment mechanism-20, articulated lug-21, hydraulic cylinder-22, support shaft seat-23, Pull lug-24, bracket shaft-25, roller support plate-26, roller-27, connecting hoop-28, crank-29, bending pull plate-30, tube axis-31, triangular roller-32, support plate-33 , round roller-34.

具体实施方式Detailed ways

根据附图对本发明作进一步详细说明The present invention will be described in further detail according to the accompanying drawings

一种同步抖动装置由动力输入轴1、同步机构8、抖动支架9、机架横梁2、拉杆10、二级支架支撑板11、机架侧板12和二级支架13等组成,动力输入轴1通过偏心拨叉14与同步机构8连接;同步机构8中的支撑轴座21通过支撑弯板4与机架横梁2连接;同步机构8中的连杆17与两个抖动支架9中的曲柄26连接;一个抖动支架9通过支撑挂板(一)3和支撑挂板(二)7与机架横梁2两边连接;另一个抖动支架9通过支撑挂板(三)5和支撑挂板(四)6与机架横梁2两边连接;支撑弯板4、支撑挂板(一)3、支撑挂板(二)7、支撑挂板(三)5和支撑挂板(四)6与机架横梁2焊接;同步机构8通过拉杆10与二级支架13连接;二级支架13通过二级支架支撑板11与机架侧板12连接,并可在二级支架支撑板11的孔内轴向转动。A synchronous shaking device is composed of a power input shaft 1, a synchronization mechanism 8, a shaking bracket 9, a frame beam 2, a pull rod 10, a secondary support plate 11, a frame side plate 12, and a secondary support 13. The power input shaft 1 is connected with the synchronous mechanism 8 through the eccentric shift fork 14; the supporting shaft seat 21 in the synchronous mechanism 8 is connected with the frame beam 2 through the supporting bent plate 4; 26 connections; a shaking support 9 is connected with the frame crossbeam 2 both sides by supporting hanging plate (one) 3 and supporting hanging plate (two) 7; another shaking support 9 is by supporting hanging plate (three) 5 and supporting hanging plate (four) ) 6 is connected with frame beam 2 both sides; Support curved plate 4, support hanging plate (one) 3, support hanging plate (two) 7, support hanging plate (three) 5 and support hanging plate (four) 6 and frame beam 2 Welding; the synchronization mechanism 8 is connected with the secondary bracket 13 through the pull rod 10; the secondary bracket 13 is connected with the frame side plate 12 through the secondary bracket support plate 11, and can rotate axially in the hole of the secondary bracket support plate 11 .

同步机构8主要由偏心拨叉14、转动偏心块15、连接销16、摇杆17、三角拉板18、连杆19、抖动角度调整机构20、支撑轴座23和液压缸22组成;偏心拨叉14中的转动偏心块15与动力输入轴1连接;偏心拨叉14通过连接销16与摇杆17的一端连接;摇杆17的另一端通过轴承与抖动角度调整机构19和三角拉板18的一端连接;连杆19与三角拉板18的另一端连接;抖动角度调整机构20中的挂接支耳21与液压缸22的伸缩端连接;抖动角度调整机构20中的拉耳24与拉杆10一端连接;抖动角度调整机构20另一端在支撑轴座23内可转动。The synchronous mechanism 8 is mainly composed of an eccentric shift fork 14, a rotating eccentric block 15, a connecting pin 16, a rocker 17, a triangular pull plate 18, a connecting rod 19, a shaking angle adjustment mechanism 20, a supporting shaft seat 23 and a hydraulic cylinder 22; The rotating eccentric block 15 in the fork 14 is connected with the power input shaft 1; the eccentric shift fork 14 is connected with one end of the rocker 17 through the connecting pin 16; The connecting rod 19 is connected with the other end of the triangular pull plate 18; the hook lug 21 in the shake angle adjustment mechanism 20 is connected with the telescopic end of the hydraulic cylinder 22; the pull ear 24 in the shake angle adjustment mechanism 20 is connected with the pull rod 10 is connected at one end; the other end of the shaking angle adjustment mechanism 20 is rotatable in the support shaft seat 23.

抖动支架9主要由支架轴25、滚轮支板26、滚轮27、连接箍28、曲柄29组成,其中曲柄29焊接在支架轴25一端,两个连接箍28分别焊接在支架轴25另一端和曲柄29外侧,滚轮支板26焊接在支架轴25上,滚轮27与滚轮支板26通过螺栓连接。The shaking bracket 9 is mainly composed of a bracket shaft 25, a roller support plate 26, a roller 27, a connecting hoop 28, and a crank 29, wherein the crank 29 is welded on one end of the bracket shaft 25, and two connecting hoops 28 are respectively welded on the other end of the bracket shaft 25 and the crank 29 outside, the roller support plate 26 is welded on the support shaft 25, and the roller 27 is connected with the roller support plate 26 by bolts.

二级支架13主要由折弯拉板30、管轴31、三角滚轮32、圆滚轮34、支撑板33组成,其中折弯拉板30焊接在管轴31一端,支撑板33焊接在管轴31上,三角滚轮32和圆滚轮34分别与支撑板33通过螺栓连接。The secondary support 13 is mainly composed of a bending pull plate 30, a tube shaft 31, a triangular roller 32, a round roller 34, and a support plate 33, wherein the bending pull plate 30 is welded to one end of the tube shaft 31, and the support plate 33 is welded to the tube shaft 31 Above, the triangular rollers 32 and the round rollers 34 are respectively connected to the support plate 33 by bolts.

本发明工作原理为动力输入轴1转动,将动力传递给偏心拨叉14,偏心拨叉14中的转动偏心块15在动力输入轴1的转动作用下产生一个垂直于动力输入轴1往复摆动,进而带动摇杆17进行往复摆动,摇杆17下端球头轴穿过抖动角度调整机构20将动力传给三角拉板18,三角拉板18再将动力传递给连杆19,最后连杆19带动连接在两端的抖动支架9上的曲柄29,最终实现两个抖动支架9的同步抖动,两个抖动支架9的同步抖动使其上面的马铃薯输送链条在输送马铃薯的同时产生持续而有规则的抖动,完成马铃薯和所粘附在上面泥土的分离。The working principle of the present invention is that the power input shaft 1 rotates, and the power is transmitted to the eccentric shift fork 14, and the rotating eccentric block 15 in the eccentric shift fork 14 generates a reciprocating swing perpendicular to the power input shaft 1 under the rotation of the power input shaft 1, And then drive the rocking bar 17 to reciprocate and swing, the ball head shaft at the lower end of the rocking bar 17 passes through the shaking angle adjustment mechanism 20 to transmit the power to the triangular pull plate 18, and the triangular pull plate 18 transmits the power to the connecting rod 19, and finally the connecting rod 19 drives The crank 29 connected to the shaking brackets 9 at both ends finally realizes the synchronous shaking of the two shaking brackets 9, and the synchronous shaking of the two shaking brackets 9 makes the potato conveying chain above produce continuous and regular shaking while conveying potatoes , to complete the separation of the potatoes and the soil attached to them.

马铃薯收获机在作业时,如需要对抖动角度进行调整时,启动液压系统,使液压缸22的伸缩端动作,进而通过抖动角度调整机构20中的挂接支耳21带动抖动角度调整机构20绕支撑轴座23转动,这样就改变了摇杆17下端球头轴的初始位置,也就改变了三角拉板18的角度和位置,最终达到了改变两抖动支架9初始位置的角度,同时,由于抖动角度调整机构20绕支撑轴座23转动,其焊接在上面的拉耳24也跟着绕支撑轴座23转动,这样就带动拉杆10,拉杆10拉动折弯拉板30,实现二级支架13在二级支架支撑板11的孔内轴向转动,最终达到了改变二级支架13上三角滚轮32和圆滚轮34的位置,这样在进行作业时就可进行抖动角度和位置的调整,使滚轮27、三角滚轮32和圆滚轮34上面的输送链条在输送过程中产生合理的抖动。When the potato harvester is working, if it is necessary to adjust the shaking angle, start the hydraulic system to make the telescopic end of the hydraulic cylinder 22 move, and then drive the shaking angle adjusting mechanism 20 through the articulated lug 21 in the shaking angle adjusting mechanism 20. The support shaft seat 23 rotates, thus just changing the initial position of the ball head shaft at the lower end of the rocking bar 17, and also changing the angle and position of the triangular pull plate 18, finally reaching the angle of changing the initial positions of the two shaking brackets 9. Simultaneously, due to The shaking angle adjustment mechanism 20 rotates around the support shaft seat 23, and the pull ear 24 welded thereon also rotates around the support shaft seat 23, so that the pull rod 10 is driven, and the pull rod 10 pulls the bending pull plate 30, so that the secondary support 13 is in the The axial rotation in the hole of the secondary bracket support plate 11 has finally reached the position of the triangular roller 32 and the circular roller 34 on the secondary bracket 13, so that the shaking angle and position can be adjusted when performing operations, so that the rollers 27 , Triangular roller 32 and the conveyor chain on the round roller 34 produce reasonable shaking during the conveying process.

本发明的特点是结构简单,可靠性高、故障率低,抖动效果好,同时能够满足我国马铃薯收获机发展的需求。The invention is characterized by simple structure, high reliability, low failure rate, good shaking effect, and can meet the needs of the development of potato harvesters in my country at the same time.

Claims (4)

1.一种同步抖动装置,其主要由动力输入轴、同步机构、抖动支架、机架横梁、拉杆、二级支架支撑板、机架侧板和二级支架等组成,其特征在于动力输入轴通过偏心拨叉与同步机构连接;同步机构中的支撑轴座通过支撑弯板与机架横梁连接;同步机构中的连杆与两个抖动支架中的曲柄连接;一个抖动支架通过支撑挂板(一)和支撑挂板(二)与机架横梁两边连接;另一个抖动支架通过支撑挂板(三)和支撑挂板(四)与机架横梁两边连接;支撑弯板、支撑挂板(一)、支撑挂板(二)、支撑挂板(三)和支撑挂板(四)与机架横梁焊接;同步机构通过拉杆与二级支架连接;二级支架通过二级支架支撑板与机架侧板连接,并可在二级支架支撑板的孔内轴向转动。1. A synchronous shaking device, which is mainly composed of a power input shaft, a synchronous mechanism, a shaking bracket, a frame beam, a pull bar, a secondary support support plate, a frame side plate and a secondary support, etc., is characterized in that the power input shaft It is connected with the synchronous mechanism through the eccentric shift fork; the supporting shaft seat in the synchronous mechanism is connected with the frame beam through the supporting bent plate; the connecting rod in the synchronous mechanism is connected with the crank in the two shaking brackets; a shaking bracket is supported through the hanging plate ( One) and the support hanging plate (two) are connected with both sides of the frame beam; the other shaking bracket is connected with the two sides of the frame beam through the support hanging plate (three) and the support hanging plate (four); the support bending plate and the support hanging plate (one ), supporting hanging plate (2), supporting hanging plate (3) and supporting hanging plate (4) are welded to the frame beam; the synchronization mechanism is connected to the secondary bracket through the pull rod; the secondary bracket is connected to the frame through the secondary bracket supporting plate The side plates are connected and can rotate axially in the holes of the support plate of the secondary bracket. 2.根据权利要求1所述的同步抖动装置,其特征在于同步机构主要由偏心拨叉、摇杆、三角拉板、连杆、抖动角度调整机构、支撑轴座、液压缸组成;偏心拨叉中的转动偏心块与动力输入轴连接;偏心拨叉通过连接销与摇杆的一端连接;摇杆的另一端通过轴承与抖动角度调整机构和三角拉板的一端连接;连杆与三角拉板的另一端连接;抖动角度调整机构中的挂接支耳与液压缸的伸缩端连接;抖动角度调整机构中的拉耳与拉杆一端连接;抖动角度调整机构另一端在支撑轴座内可转动。2. The synchronous shaking device according to claim 1, wherein the synchronous mechanism is mainly composed of an eccentric shift fork, a rocker, a triangular pull plate, a connecting rod, a shaking angle adjustment mechanism, a support shaft seat, and a hydraulic cylinder; the eccentric shift fork The rotating eccentric block in the center is connected with the power input shaft; the eccentric shift fork is connected with one end of the rocker through a connecting pin; the other end of the rocker is connected with the shaking angle adjustment mechanism and one end of the triangular pull plate through a bearing; the connecting rod is connected with the triangular pull plate The other end of the jitter angle adjustment mechanism is connected with the telescopic end of the hydraulic cylinder; the lug in the jitter angle adjustment mechanism is connected with one end of the pull rod; the other end of the jitter angle adjustment mechanism is rotatable in the support shaft seat. 3.根据权利要求1所述的同步抖动装置,其特征在于抖动支架主要由支架轴、滚轮支板、滚轮、连接箍、曲柄组成,其中曲柄焊接在支架轴一端,两个连接箍分别焊接在支架轴另一端和曲柄外侧,滚轮支板焊接在支架轴上,滚轮与滚轮支板通过螺栓连接。3. The synchronous shaking device according to claim 1, characterized in that the shaking bracket is mainly composed of a bracket shaft, a roller support plate, a roller, a connecting hoop, and a crank, wherein the crank is welded on one end of the bracket shaft, and the two connecting hoops are respectively welded on The other end of the support shaft and the outside of the crank, the roller support plate is welded on the support shaft, and the roller and the roller support plate are connected by bolts. 4.根据权利要求1所述的同步抖动装置,其特征在于二级支架主要由折弯拉板、管轴、三角滚轮、圆滚轮、支撑板组成,其中折弯拉板焊接在管轴一端,支撑板焊接在管轴上,三角滚轮和圆滚轮分别与支撑板通过螺栓连接。4. The synchronous shaking device according to claim 1, characterized in that the secondary bracket is mainly composed of a bending pull plate, a tube shaft, a triangular roller, a round roller, and a support plate, wherein the bending pull plate is welded on one end of the tube shaft, The support plate is welded on the pipe shaft, and the triangular roller and the round roller are respectively connected with the support plate by bolts.
CN201210392561.1A 2012-09-29 2012-09-29 Synchronous shaking device Pending CN103703912A (en)

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Application publication date: 20140409