CN103698111A - Linear and torsional fatigue test fixture for pipe bush - Google Patents
Linear and torsional fatigue test fixture for pipe bush Download PDFInfo
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Abstract
本发明涉及一种管类衬套的直线和扭转疲劳测试工装,包括底板、连接杆和轴承固定座,底板的一侧上端面安装固定有支撑块,另一侧上端面安装固定有底座,该底座的上端并排相对安装有一对轴承固定座,支撑块的上端安装有滑轨,该滑轨的上端安装有连接座,内侧壁的上端安装有转轴座,该转轴座与连接杆的一端转动连接,连接杆与安装在轴承固定座上端之间的摇臂转动连接,旋转轴上的管类衬套由布置在旋转轴的两侧的两块夹块对接夹紧,夹块的下端滑动安装在底座上的滑轨上。本发明装置将两种疲劳测试结合到同一个装置中,大大缩短了检测的时间,拥有更好的检测效果。
The invention relates to a linear and torsional fatigue test tool for a tubular bush, which includes a base plate, a connecting rod and a bearing fixing seat. A support block is installed and fixed on one end surface of the base plate, and a base is installed and fixed on the upper end surface of the other side. A pair of bearing fixing seats are installed side by side on the upper end of the base, and a slide rail is installed on the upper end of the support block. , the connecting rod is rotatably connected with the rocker arm installed between the upper end of the bearing fixing seat, the tubular bush on the rotating shaft is butt clamped by two clamping blocks arranged on both sides of the rotating shaft, and the lower end of the clamping block is slidingly installed on the on the rails on the base. The device of the invention combines two kinds of fatigue tests into the same device, which greatly shortens the detection time and has better detection effect.
Description
技术领域technical field
本发明涉及机械零件的生产设备测试领域,特别是涉及一种管类衬套的直线和扭转疲劳测试工装。The invention relates to the field of production equipment testing of mechanical parts, in particular to a straight line and torsion fatigue testing tool for a tubular bush.
背景技术Background technique
机械零件中特别是汽车零部件中经常要用到管类衬套零件,这些零件往往是安装在汽车的关键部位,在生产加工过程中需要对管类衬套零件进行疲劳测试。Tubular bushing parts are often used in mechanical parts, especially in automobile parts. These parts are often installed in key parts of automobiles. Fatigue testing of tubular bushing parts is required during production and processing.
管类衬套零件的疲劳测试包括直线抗压测试和扭转疲劳测试,现有的测试方式是将两种测试方式分开测试,需要用到两套不同的检测装置,由于疲劳测试需要重复几万次相同的动作,所以检测的时间较长,分两个步骤检测非常耗费时间,影响产品的生产进度,而且无法对产品同时受到直线压力和扭转力的状态下的疲劳程度进行测试。The fatigue test of tubular bushing parts includes linear compression test and torsional fatigue test. The existing test method is to separate the two test methods and use two different detection devices. Because the fatigue test needs to be repeated tens of thousands of times The same action, so the detection time is longer, and the two-step detection is very time-consuming, affecting the production progress of the product, and it is impossible to test the fatigue degree of the product under the state of linear pressure and torsional force at the same time.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种管类衬套的直线和扭转疲劳测试工装,将两种疲劳测试结合到同一个装置中,大大缩短了检测的时间,拥有更好的检测效果。The technical problem to be solved by the present invention is to provide a linear and torsional fatigue test tool for tubular bushings, which combines the two fatigue tests into the same device, which greatly shortens the detection time and has better detection results.
本发明解决其技术问题所采用的技术方案是:提供一种管类衬套的直线和扭转疲劳测试工装,包括底板、支撑块、连接杆和轴承固定座,所述的底板的一侧上端面安装固定有支撑块,另一侧上端面安装固定有底座,该底座的上端并排相对安装有一对轴承固定座,所述的支撑块的上端横向安装有滑轨,该滑轨的上端安装有可滑动的连接座,所述的连接座的外侧壁与动力连接头相连,内侧壁的上端安装有转轴座,该转轴座与连接杆的一端转动连接,所述的连接杆与安装在轴承固定座上端之间的摇臂转动连接,所述的摇臂的一端与一个轴承固定座转动连接,另一端通过旋转轴与另一个轴承固定座转动连接,所述的旋转轴上的管类衬套由布置在旋转轴的两侧的两块夹块对接夹紧,所述的夹块的下端滑动安装在底座上的滑轨上,位于外侧的夹块侧壁上连接有动力连接头。The technical solution adopted by the present invention to solve the technical problem is to provide a linear and torsional fatigue test tool for tubular bushings, including a bottom plate, a support block, a connecting rod and a bearing fixing seat, and the upper end surface of one side of the bottom plate is A support block is installed and fixed, and a base is installed and fixed on the upper end surface of the other side. A pair of bearing fixing seats are installed side by side on the upper end of the base, and a slide rail is installed horizontally on the upper end of the support block. A sliding connecting seat, the outer wall of the connecting seat is connected with the power connector, the upper end of the inner wall is equipped with a rotating shaft seat, and the rotating shaft seat is rotatably connected with one end of the connecting rod, and the connecting rod is connected with the bearing fixed seat The rocker arm between the upper ends is rotatably connected. One end of the rocker arm is rotatably connected to a bearing holder, and the other end is rotatably connected to another bearing holder through a rotating shaft. The tubular bush on the rotating shaft is formed by Two clamping blocks arranged on both sides of the rotating shaft are docked and clamped, the lower ends of the clamping blocks are slidably installed on the slide rails on the base, and the power connectors are connected to the side walls of the clamping blocks located outside.
所述的连接座和夹块的下端均通过滑块与滑轨相连。Both the connecting seat and the lower end of the clamping block are connected with the sliding rail through the sliding block.
所述的连接杆的两端分别通过鱼眼接头与转轴座和摇臂相连。The two ends of the connecting rod are respectively connected with the rotating shaft seat and the rocker arm through fisheye joints.
所述的夹块呈“2”字形,其对接侧面开有半圆形缺口,该半圆形缺口对接后中部形成与管类衬套相配的通孔。The clamping block is in the shape of "2", and a semicircular notch is formed on the side of the butt joint, and a through hole matching the pipe bushing is formed in the middle of the semicircle notch after butt joint.
所述的旋转轴包括衬套套接部,该衬套套接部的一侧布置有挡环,该挡环的一侧布置有摇臂连接柱,所述的衬套套接部的另一端连接有插接转轴,该插接转轴插入到轴承固定座与轴承相连,该插接转轴的一端布置有螺纹部并连接有限位螺母,所述的摇臂连接柱插入到摇臂中,连接柱与摇臂之间无相对转动。The rotating shaft includes a bush socket, a stop ring is arranged on one side of the bush socket, a rocker connecting column is arranged on one side of the stop ring, and the other end of the bush socket is connected with a plug Connect the rotating shaft, the plug-in rotating shaft is inserted into the bearing fixing seat and connected with the bearing, one end of the plug-in rotating shaft is arranged with a threaded part and connected with a limit nut, the connecting post of the rocker arm is inserted into the rocker arm, and the connecting post and the rocker arm There is no relative rotation between them.
所述的摇臂的上端居中开有矩形连接槽,该矩形连接槽中固定有转动销,该转动销与连接杆一端的鱼眼接头相连,所述的摇臂的下端一侧面开有与摇臂连接柱形状相配的转轴连接孔,与其相对侧的侧壁连接有插入轴,所述的插入轴内部开有与转轴连接孔相通的螺钉插孔,所述的插入轴插入到插接转轴中与轴承相连,所述的螺钉插孔中从外侧插入有固定螺钉,该固定螺钉与摇臂连接柱相连。The upper end of the rocker arm is centered with a rectangular connecting groove, and a rotating pin is fixed in the rectangular connecting groove, and the rotating pin is connected with the fisheye joint at one end of the connecting rod. The connecting hole of the rotating shaft that matches the shape of the connecting column of the arm is connected to the side wall on the opposite side with an insertion shaft, and a screw hole communicating with the connecting hole of the rotating shaft is opened inside the insertion shaft, and the insertion shaft is inserted into the insertion rotating shaft It is connected with the bearing, and a fixing screw is inserted from the outside in the screw socket, and the fixing screw is connected with the connecting column of the rocker arm.
所述的摇臂连接柱呈四面柱体,其中一组相对面为圆弧面,另一组相对面为斜锥面。The connecting column of the rocker arm is in the form of a four-sided cylinder, wherein one set of opposite surfaces is an arc surface, and the other set of opposite surfaces is an oblique cone surface.
所述的插接转轴的外侧套接有夹紧套筒,该夹紧套筒的一端面与挡环的端面一起将管类衬套夹住,与管类衬套接触的端面上均沿着圆周均匀布置有防滑突起。The outer side of the plug-in rotating shaft is sleeved with a clamping sleeve, and one end surface of the clamping sleeve and the end surface of the retaining ring clamp the pipe bushing together, and the end surface in contact with the pipe bushing is along the Anti-slip protrusions are evenly arranged on the circumference.
所述的动力连接头与外接的气缸或者油缸相连,所述的滑轨的两端均安装有限位挡片,该限位挡片的上端高于滑轨的上端面。The power connector is connected to an external air cylinder or oil cylinder, and both ends of the slide rail are equipped with limit stops whose upper ends are higher than the upper surface of the slide rail.
所述的摇臂的转动角度小于180°。The rotation angle of the rocker arm is less than 180°.
检测的时候将管类衬套套接到旋转轴的衬套套接部上,一侧与挡环的防滑侧面紧贴,另一侧与夹紧套筒的防滑侧面紧贴,再用两块夹块将管类衬套夹住固定,与连接座连接的动力连接头开始动作,带动连接座沿着滑轨来回滑动,通过连接座的滑动以及连接杆和鱼眼接头的配合使摇臂在一定的角度内做反复的旋转运动,摇臂的转动带动旋转轴转动,从而对管类衬套施加扭转力。When testing, connect the pipe bushing to the bushing socket of the rotating shaft, one side is in close contact with the non-slip side of the retaining ring, and the other side is in close contact with the non-slip side of the clamping sleeve, and then use two clamping blocks Clamp and fix the pipe bushing, and the power connector connected to the connecting seat starts to move, driving the connecting seat to slide back and forth along the slide rail, and the rocker arm moves in a certain position through the sliding of the connecting seat and the cooperation of the connecting rod and the fisheye joint. Repeated rotary motion within the angle, the rotation of the rocker arm drives the rotation of the rotary shaft, thereby exerting torsional force on the pipe bushing.
在上述摇臂转动的同时,与夹块相连的动力连接头也开始动作,带动夹块沿着滑轨做直线反复动作,对管类衬套进行径向直线挤压动作,这样就可以测试管类衬套的直线受压和受到扭转力的情况下的疲劳强度。While the above-mentioned rocker arm is rotating, the power connector connected to the clamping block also starts to move, driving the clamping block to make linear and repeated movements along the slide rail, and radially and linearly squeeze the pipe bushing, so that the pipe can be tested. The fatigue strength of the bushing under linear compression and torsional force.
有益效果Beneficial effect
本发明涉及一种管类衬套的直线和扭转疲劳测试工装,通过连接杆和摇臂将直线动作转化能旋转动作,将直线和扭转两种疲劳测试结合到同一个装置中,大大缩短了检测的时间,并且能检测在两种压力同时施加的状态下零件的疲劳情况,拥有更好的检测效果。The invention relates to a linear and torsional fatigue test tool for tubular bushings. The linear motion can be converted into rotational motion through a connecting rod and a rocker arm, and the linear and torsional fatigue tests are combined into the same device, which greatly shortens the testing time. time, and can detect the fatigue of parts under the state of two pressures applied at the same time, with better detection effect.
附图说明Description of drawings
图1是本发明的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;
图2是本发明的主视结构图;Fig. 2 is a front view structural diagram of the present invention;
图3是本发明的主视半剖结构示意图;Fig. 3 is the schematic diagram of the half-section structure of the front view of the present invention;
图4是本发明的侧视剖视图;Fig. 4 is a side sectional view of the present invention;
图5是本发明的俯视结构图;Fig. 5 is a top view structure diagram of the present invention;
图6是本发明所述的夹块的结构图;Fig. 6 is a structural diagram of a clamping block according to the present invention;
图7是本发明所述的摇臂的半剖结构图;Fig. 7 is a half-sectional structure diagram of the rocker arm according to the present invention;
图8是本发明所述的摇臂的立体结构图;Fig. 8 is a three-dimensional structure diagram of the rocker arm according to the present invention;
图9是本发明所述的旋转轴的主视结构图;Fig. 9 is a front structural view of the rotating shaft according to the present invention;
图10是本发明所述的旋转轴的右视结构图;Fig. 10 is a right view structural view of the rotating shaft according to the present invention;
图11是本发明所述的旋转轴的左视结构图。Fig. 11 is a left structural diagram of the rotating shaft according to the present invention.
具体实施方式Detailed ways
下面结合具体实施例,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。Below in conjunction with specific embodiment, further illustrate the present invention. It should be understood that these examples are only used to illustrate the present invention and are not intended to limit the scope of the present invention. In addition, it should be understood that after reading the teachings of the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of the present application.
如图1-11所示,本发明的实施方式涉及一种管类衬套的直线和扭转疲劳测试工装,包括底板1、支撑块2、连接杆9和轴承固定座14,所述的底板1的一侧上端面安装固定有支撑块2,另一侧上端面安装固定有底座13,该底座13的上端并排相对安装有一对轴承固定座14,所述的支撑块2的上端横向安装有滑轨8,该滑轨8的上端安装有可滑动的连接座6,所述的连接座6的外侧壁与动力连接头5相连,内侧壁的上端安装有转轴座7,该转轴座7与连接杆9的一端转动连接,所述的连接杆9与安装在轴承固定座14上端之间的摇臂10转动连接,所述的摇臂10的一端与一个轴承固定座14转动连接,另一端通过旋转轴19与另一个轴承固定座14转动连接,所述的旋转轴19上的管类衬套20由布置在旋转轴19的两侧的两块夹块11对接夹紧,所述的夹块11的下端滑动安装在底座13上的滑轨8上,位于外侧的夹块11侧壁上连接有动力连接头5。As shown in Figures 1-11, the embodiment of the present invention relates to a linear and torsional fatigue test tool for tubular bushings, including a
所述的连接座6和夹块11的下端均通过滑块3与滑轨8相连。Both the connecting
所述的连接杆9的两端分别通过鱼眼接头15与转轴座7和摇臂10相连。The two ends of the connecting
所述的夹块11呈“2”字形,其对接侧面开有半圆形缺口110,该半圆形缺口110对接后中部形成与管类衬套20相配的通孔。The
所述的旋转轴19包括衬套套接部190,该衬套套接部190的一侧布置有挡环193,该挡环193的一侧布置有摇臂连接柱192,所述的衬套套接部190的另一端连接有插接转轴194,该插接转轴194插入到轴承固定座14与轴承16相连,该插接转轴194的一端布置有螺纹部195并连接有限位螺母,所述的摇臂连接柱192插入到摇臂10中,连接柱192与摇臂10之间无相对转动。The rotating
所述的摇臂10的上端居中开有矩形连接槽101,该矩形连接槽101中固定有转动销,该转动销与连接杆9一端的鱼眼接头15相连,所述的摇臂10的下端一侧面开有与摇臂连接柱192形状相配的转轴连接孔100,与其相对侧的侧壁连接有插入轴102,所述的插入轴102内部开有与转轴连接孔100相通的螺钉插孔103,所述的插入轴102插入到插接转轴194中与轴承16相连,所述的螺钉插孔103中从外侧插入有固定螺钉17,该固定螺钉17与摇臂连接柱192相连。The upper end of the
所述的摇臂连接柱192呈四面柱体,其中一组相对面为圆弧面,另一组相对面为斜锥面。The rocker
所述的插接转轴194的外侧套接有夹紧套筒18,该夹紧套筒18的一端面与挡环193的端面一起将管类衬套20夹住,与管类衬套20接触的端面上均沿着圆周均匀布置有防滑突起191。A
所述的动力连接头5与外接的气缸或者油缸相连,所述的滑轨8的两端均安装有限位挡片4,该限位挡片4的上端高于滑轨8的上端面。The
所述的摇臂10的转动角度小于180°。The rotation angle of the
检测的时候将管类衬套20套接到旋转轴19的衬套套接部190上,一侧与挡环193的防滑侧面紧贴,另一侧与夹紧套筒18的防滑侧面紧贴,再用两块夹块11将管类衬套20夹住固定,与连接座6连接的动力连接头5开始动作,带动连接座6沿着滑轨8来回滑动,通过连接座6的滑动以及连接杆9和鱼眼接头15的配合使摇臂10在一定的角度内做反复的旋转运动,摇臂10的转动带动旋转轴19转动,从而对管类衬套20施加扭转力。When testing, the
在上述摇臂10转动的同时,与夹块11相连的动力连接头5也开始动作,带动夹块11沿着滑轨8做直线反复动作,对管类衬套20进行径向直线挤压动作,这样就可以测试管类衬套20的直线受压和受到扭转力的情况下的疲劳强度。While the above-mentioned
旋转轴19和夹块11的尺寸均可以根据不同尺寸的管类衬套20进行更换,与夹块11以及连接座6连接的动力连接头5可以通过同一个液压回路或气动回路进行控制,保证其动作的同步性。The size of the
可以通过加长摇臂10的长度和连接杆9的长度来增加摇臂10的旋转角度。The rotation angle of the
Claims (10)
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CN104596871A (en) * | 2015-01-22 | 2015-05-06 | 沈阳中鹏设备有限公司 | Horizontal double-acting mechanical rebar splicing multifunctional tester with single piston rod |
CN104677625A (en) * | 2015-03-25 | 2015-06-03 | 奇瑞汽车股份有限公司 | Unilateral random spectrum loading testing tooling and testing method for rear axle torsional fatigue |
CN105004521A (en) * | 2015-08-18 | 2015-10-28 | 浙江国检检测技术有限公司 | Device for testing durability and static force of aircraft quick-release lock |
CN106053051A (en) * | 2016-07-30 | 2016-10-26 | 广州汽车集团股份有限公司 | Rubber bushing double-shaft fatigue endurance test bench |
CN108414222A (en) * | 2018-03-09 | 2018-08-17 | 青岛科技大学 | A kind of toothed brake device fatigue tester |
CN108458866A (en) * | 2018-04-10 | 2018-08-28 | 刘超 | A kind of torsion test structure of ellipse loss of weight rubber parts |
CN109342047A (en) * | 2018-12-18 | 2019-02-15 | 江苏金风科技有限公司 | Blade stability test method and test tool |
CN110095265A (en) * | 2018-01-27 | 2019-08-06 | 蒋盼盼 | A kind of torsional arm component fatigue experimental device |
CN111024384A (en) * | 2019-12-30 | 2020-04-17 | 华南理工大学 | Abnormal noise test bench for vehicle bushings |
CN111623682A (en) * | 2020-06-18 | 2020-09-04 | 重庆拓得精密机械有限公司 | Car roof detects frock |
CN111929048A (en) * | 2020-08-06 | 2020-11-13 | 广州汽车集团股份有限公司 | Bushing fatigue endurance test device |
CN113639974A (en) * | 2020-04-23 | 2021-11-12 | 徐州徐工液压件有限公司 | Test device for hydraulic cylinder bush |
CN114354411A (en) * | 2021-12-28 | 2022-04-15 | 重庆长安汽车股份有限公司 | Device and method for testing fatigue capability of weld joint of automobile rear tie rod |
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CN202420833U (en) * | 2011-12-15 | 2012-09-05 | 浙江吉利汽车研究院有限公司 | Novel testing device for torsional rigidity in X direction and Y direction of lining |
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CN101482447A (en) * | 2008-12-31 | 2009-07-15 | 奇瑞汽车股份有限公司 | Rubber bushing torsion test apparatus |
CN202351024U (en) * | 2011-10-16 | 2012-07-25 | 浙江吉利汽车研究院有限公司 | Radial durability test device for lining |
CN202420833U (en) * | 2011-12-15 | 2012-09-05 | 浙江吉利汽车研究院有限公司 | Novel testing device for torsional rigidity in X direction and Y direction of lining |
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Cited By (16)
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CN104596871A (en) * | 2015-01-22 | 2015-05-06 | 沈阳中鹏设备有限公司 | Horizontal double-acting mechanical rebar splicing multifunctional tester with single piston rod |
CN104677625A (en) * | 2015-03-25 | 2015-06-03 | 奇瑞汽车股份有限公司 | Unilateral random spectrum loading testing tooling and testing method for rear axle torsional fatigue |
CN105004521A (en) * | 2015-08-18 | 2015-10-28 | 浙江国检检测技术有限公司 | Device for testing durability and static force of aircraft quick-release lock |
CN106053051B (en) * | 2016-07-30 | 2019-04-26 | 广州汽车集团股份有限公司 | Rubber Bushing Biaxial Fatigue Durability Test Bench |
CN106053051A (en) * | 2016-07-30 | 2016-10-26 | 广州汽车集团股份有限公司 | Rubber bushing double-shaft fatigue endurance test bench |
CN110095265B (en) * | 2018-01-27 | 2021-02-19 | 江苏锡华铸造有限公司 | Torsion arm assembly fatigue test device |
CN110095265A (en) * | 2018-01-27 | 2019-08-06 | 蒋盼盼 | A kind of torsional arm component fatigue experimental device |
CN108414222A (en) * | 2018-03-09 | 2018-08-17 | 青岛科技大学 | A kind of toothed brake device fatigue tester |
CN108458866A (en) * | 2018-04-10 | 2018-08-28 | 刘超 | A kind of torsion test structure of ellipse loss of weight rubber parts |
CN109342047A (en) * | 2018-12-18 | 2019-02-15 | 江苏金风科技有限公司 | Blade stability test method and test tool |
CN111024384A (en) * | 2019-12-30 | 2020-04-17 | 华南理工大学 | Abnormal noise test bench for vehicle bushings |
CN113639974A (en) * | 2020-04-23 | 2021-11-12 | 徐州徐工液压件有限公司 | Test device for hydraulic cylinder bush |
CN111623682A (en) * | 2020-06-18 | 2020-09-04 | 重庆拓得精密机械有限公司 | Car roof detects frock |
CN111929048A (en) * | 2020-08-06 | 2020-11-13 | 广州汽车集团股份有限公司 | Bushing fatigue endurance test device |
CN114354411A (en) * | 2021-12-28 | 2022-04-15 | 重庆长安汽车股份有限公司 | Device and method for testing fatigue capability of weld joint of automobile rear tie rod |
CN114354411B (en) * | 2021-12-28 | 2023-11-21 | 重庆长安汽车股份有限公司 | Device and method for testing weld fatigue capability of rear tie rod of automobile |
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