CN103697726B - A kind of case tube heat exchanger - Google Patents
A kind of case tube heat exchanger Download PDFInfo
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- CN103697726B CN103697726B CN201310714494.5A CN201310714494A CN103697726B CN 103697726 B CN103697726 B CN 103697726B CN 201310714494 A CN201310714494 A CN 201310714494A CN 103697726 B CN103697726 B CN 103697726B
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- heat exchanger
- tube
- shell
- driving wheel
- motor shaft
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- 239000000463 material Substances 0.000 claims description 2
- 229920001971 elastomer Polymers 0.000 claims 1
- 239000000806 elastomer Substances 0.000 claims 1
- 238000005057 refrigeration Methods 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 3
- 239000000498 cooling water Substances 0.000 description 7
- 230000007123 defense Effects 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 210000004177 elastic tissue Anatomy 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 230000001932 seasonal effect Effects 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Landscapes
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
本发明涉及一种壳管换热器,涉及制冷系统用的水冷壳管冷凝器。包括壳体及布置在壳体内的列管换热器,列管换热器的端盖通过固定板连接盖板组件,盖板组件通过管板连接壳体,端盖上装有减速电机,减速电机的电机轴通过电机轴套穿过所述端盖,电机轴上装有主动轮,主动轮带动多个从动轮,从动轮连接转动轴,转动轴沿换热列管轴向中心布置,在所述转动轴的轴外侧上装有与换热管内壁紧密配合的旋转叶片,本发明的壳管换热器不仅能将换热管壁上的淤泥、青苔等刮下,避免了堵塞,还增加了换热管内的湍流程度,提高管内的对流传热系数和总传热系数,强化了传热效果,延长换热器的使用寿命。
The invention relates to a shell-and-tube heat exchanger, in particular to a water-cooled shell-and-tube condenser for a refrigeration system. It includes the shell and the tube heat exchanger arranged in the shell. The end cover of the tube heat exchanger is connected to the cover plate assembly through the fixing plate, and the cover plate assembly is connected to the shell through the tube plate. The motor shaft passes through the end cover through the motor shaft sleeve, the motor shaft is equipped with a driving wheel, the driving wheel drives a plurality of driven wheels, the driven wheels are connected to the rotating shaft, and the rotating shaft is arranged along the axial center of the heat exchange tubes. The outer side of the rotating shaft is equipped with rotating blades that closely match the inner wall of the heat exchange tube. The shell-and-tube heat exchanger of the present invention can not only scrape off the silt, moss, etc. The degree of turbulence in the heat pipe improves the convective heat transfer coefficient and the total heat transfer coefficient in the pipe, strengthens the heat transfer effect, and prolongs the service life of the heat exchanger.
Description
技术领域technical field
本发明涉及一种壳管换热器,特别是涉及制冷系统用的水冷壳管冷凝器。The invention relates to a shell-and-tube heat exchanger, in particular to a water-cooled shell-and-tube condenser for a refrigeration system.
技术背景technical background
壳管换热器是空调、制冷等领域中经常使用的换热设备,一般地,在换热器的换热Shell and tube heat exchangers are frequently used heat exchange equipment in the fields of air conditioning, refrigeration, etc. Generally, in the heat exchange of heat exchangers
器内流动的介质是水,由于水中存在杂物,当水温较高时,还容易结垢,特别是国防、人防等工程中使用的水冷壳管冷凝器,其冷却水来自室外冷却塔或是自然冷源,由于国防、人防等工程空调、制冷设备的季节使用性,使得空调、制冷设备存在间断运行、停止的状态,在停机期间冷却水一般不排空,使得在停机期间冷却水系统内大量滋生青苔等,严重影响换热器的换热效果,严重的导致换热器报废。The medium flowing in the condenser is water. Due to the presence of impurities in the water, it is easy to scale when the water temperature is high. Especially for water-cooled shell-and-tube condensers used in national defense and civil air defense projects, the cooling water comes from outdoor cooling towers or Natural cold sources, due to the seasonal use of air conditioners and refrigeration equipment in national defense, civil air defense and other projects, the air conditioners and refrigeration equipment are intermittently running and stopped. A large number of moss, etc., seriously affect the heat exchange effect of the heat exchanger, and seriously cause the heat exchanger to be scrapped.
发明内容Contents of the invention
本发明的目的是提供一种增加换热管内水侧的紊流提高换热效率、防止淤泥及青苔堆积、生长的壳管换热器。The purpose of the present invention is to provide a shell-and-tube heat exchanger that increases the turbulent flow on the water side of the heat exchange tube, improves the heat exchange efficiency, and prevents the accumulation and growth of silt and moss.
本发明的技术方案是:Technical scheme of the present invention is:
一种壳管换热器,包括壳体及布置在壳体内的列管换热器,列管换热器的端盖通过固定板连接盖板组件,盖板组件通过管板连接壳体,端盖上装有减速电机,减速电机的电机轴通过电机轴套穿过所述端盖,电机轴上装有主动轮,主动轮带动多个从动轮,从动轮连接转动轴,转动轴沿换热列管轴向中心布置,在所述转动轴的轴外侧上装有与换热管内壁紧密配合的旋转叶片,所述转动轴的两端分别通过轴套和挡圈穿设在壳体两端的固定板上,从动轮在主动轮内侧,主动轮为内齿轮。A shell-and-tube heat exchanger, including a shell and a tube-and-tube heat exchanger arranged in the shell. The end cover of the tube-and-tube heat exchanger is connected to a cover plate assembly through a fixing plate, and the cover plate assembly is connected to the shell through a tube plate. The cover is equipped with a deceleration motor, and the motor shaft of the deceleration motor passes through the end cover through the motor shaft sleeve. The motor shaft is equipped with a driving wheel, and the driving wheel drives a plurality of driven wheels. Arranged in the center of the axial direction, on the outer side of the rotating shaft, there are rotating blades that closely match the inner wall of the heat exchange tube. , the driven wheel is inside the driving wheel, and the driving wheel is an internal gear.
所述的旋转叶片在转动轴上密布,叶片端面旋转划出的圆柱面使换热管内壁没有空白。The rotating blades are densely distributed on the rotating shaft, and the cylindrical surface drawn by the rotation of the end faces of the blades makes the inner wall of the heat exchange tube have no gaps.
所述的旋转叶片为塑料材质。The rotating blades are made of plastic.
所述的旋转叶片在转动轴上依次错开60°排列。The rotating blades are sequentially arranged in a staggered manner by 60° on the rotating shaft.
所述的旋转叶片是弹性纤维刷。The rotating blades are elastic fiber brushes.
有益效果:Beneficial effect:
与普通壳管换热器相比,本发明的壳管换热器虽然增加了旋转叶片、减速电机等部件,并且消耗电力,但旋转叶片的转动,不仅能将换热管壁上的淤泥、青苔等刮下,避免了堵塞,还增加了换热管内的湍流程度,提高管内的对流传热系数和总传热系数,强化了传热效果,同时延长换热器的使用寿命。Compared with the common shell-and-tube heat exchanger, although the shell-and-tube heat exchanger of the present invention has increased components such as rotating blades and geared motors, and consumes power, the rotation of the rotating blades can not only remove the sludge, Scraping off moss, etc. avoids clogging, increases the degree of turbulence in the heat exchange tube, improves the convective heat transfer coefficient and the total heat transfer coefficient in the tube, strengthens the heat transfer effect, and prolongs the service life of the heat exchanger.
附图说明Description of drawings
附图1是本产品的结构示意图;Accompanying drawing 1 is the structural representation of this product;
附图2是旋转叶片17在换热列管15内的结构示意图;Accompanying drawing 2 is the structure diagram of rotating blade 17 in heat exchange tube 15;
附图3是实施例2中的主动轮的结构示意图;Accompanying drawing 3 is the structural representation of the driving wheel in embodiment 2;
附图4是实施例1的主动轮结构示意图;Accompanying drawing 4 is the structural representation of driving wheel of embodiment 1;
附图5是从动轮的结构示意图;Accompanying drawing 5 is the structural representation of driven wheel;
附图6是旋转叶片17的结构示意图;Accompanying drawing 6 is the structural representation of rotating blade 17;
附图7是实施例2的结构示意图;Accompanying drawing 7 is the structural representation of embodiment 2;
附图中:1-第一端盖,2-第一管板,3-壳体,4-第二管板,5-第二固定板,6-主动轮,In the drawings: 1-first end cover, 2-first tube sheet, 3-housing, 4-second tube sheet, 5-second fixed plate, 6-driving wheel,
7-第二端盖,8-电机轴套,9-减速电机,10-电机轴,11-卡箍,12-从动轮,13-第一轴套,14-第一挡圈,15-换热管,16-从动轴,17-旋转叶片,18-第一固定板,19-第二轴套,20-第二挡圈,101-进口管,102-冷却水出口管,103-冷却水进口管,104-出口管,201-第二盖板组件,202-第一盖板组件。7-Second end cover, 8-Motor shaft sleeve, 9-Deceleration motor, 10-Motor shaft, 11-Clamp, 12-Follower wheel, 13-First sleeve, 14-First retaining ring, 15-Change Heat pipe, 16-driven shaft, 17-rotating blade, 18-first fixed plate, 19-second shaft sleeve, 20-second retaining ring, 101-inlet pipe, 102-cooling water outlet pipe, 103-cooling Water inlet pipe, 104-outlet pipe, 201-second cover assembly, 202-first cover assembly.
具体实施方式detailed description
下面结合附图对本发明一种壳管换热器对具体说明。A shell-and-tube heat exchanger of the present invention will be described in detail below in conjunction with the accompanying drawings.
实施例1:Example 1:
一种壳管换热器,其组成包括:列管换热器,所述列管换热器的端盖1通过固定板18连接盖板组件202,盖板组件202通过管板2连接壳体3,壳体3通过管板4连接盖板组件201,盖板组件201连接端盖7,端盖7上装有减速电机9,减速电机9的电机动轴10通过轴套8穿过盖板7,电机轴10上装有主动轮21,主动轮21带动多个从动轮12,从动轮12连接转动轴16,转动轴16通过轴套13、挡圈14穿过固定板5,转动轴16上装有多个旋转叶片17,旋转叶片17与换热管15内壁紧密配合,转动轴16的另一端通过轴套19、挡圈20固定在固定板18上。A shell-and-tube heat exchanger, which consists of: a tube-and-tube heat exchanger, the end cover 1 of which is connected to a cover plate assembly 202 through a fixing plate 18, and the cover plate assembly 202 is connected to a shell through a tube plate 2 3. The shell 3 is connected to the cover plate assembly 201 through the tube plate 4, and the cover plate assembly 201 is connected to the end cover 7. The end cover 7 is equipped with a reduction motor 9, and the motor shaft 10 of the reduction motor 9 passes through the cover plate 7 through the sleeve 8. , driving wheel 21 is housed on motor shaft 10, and driving wheel 21 drives a plurality of driven wheels 12, and driven wheel 12 connects rotating shaft 16, and rotating shaft 16 passes fixed plate 5 by axle sleeve 13, retaining ring 14, and rotating shaft 16 is equipped with A plurality of rotating blades 17 , the rotating blades 17 closely match the inner wall of the heat exchange tube 15 , and the other end of the rotating shaft 16 is fixed on the fixed plate 18 through the shaft sleeve 19 and the retaining ring 20 .
所述壳管换热器的工作过程如下:减速电机9得电,电机轴10转动,固定在电机轴10上的主动轮21转动,主动轮21带动从动轮12,分别将动力传送到各个转动轴16,转动轴16带动旋转叶片17转动。高温气体从进口管101进入壳管换热器的壳体3内,与换热管15外壁接触,冷却水有冷却水进口管103进入盖板组件201,再进入换热管15内,吸收换热管15外高温气体放出的热量,从冷却水出口管102排出换热器,高温气体放出热量后变为液体从出口管104排出换热器,换热管15内的旋转叶片17不停的转动,将换热管15内壁上的淤泥、青苔等刮下,同时增加冷却水的湍流程度。The working process of the shell-and-tube heat exchanger is as follows: the reduction motor 9 is powered, the motor shaft 10 rotates, the driving wheel 21 fixed on the motor shaft 10 rotates, the driving wheel 21 drives the driven wheel 12, and the power is transmitted to each rotating wheel respectively. Shaft 16, the rotating shaft 16 drives the rotating blade 17 to rotate. The high-temperature gas enters the shell 3 of the shell-and-tube heat exchanger from the inlet pipe 101 and contacts the outer wall of the heat exchange tube 15. The cooling water enters the cover plate assembly 201 through the cooling water inlet pipe 103, and then enters the heat exchange tube 15 to absorb and exchange heat. The heat released by the high-temperature gas outside the heat pipe 15 is discharged from the heat exchanger from the cooling water outlet pipe 102. After the high-temperature gas releases heat, it becomes liquid and discharged from the heat exchanger from the outlet pipe 104. The rotating blades 17 in the heat exchange pipe 15 are continuously Rotate to scrape off the silt, moss, etc. on the inner wall of the heat exchange tube 15, and increase the turbulence of the cooling water at the same time.
本发明的换热管15为光管,可以采用外螺纹管。The heat exchange tube 15 of the present invention is a bare tube, and an externally threaded tube can be used.
本发明的壳管换热器为钢制或塑料材质,其强度应满足相关压力容器的要求。本发明的热管15的数量根据实际换热量确定。The shell-and-tube heat exchanger of the present invention is made of steel or plastic, and its strength should meet the requirements of relevant pressure vessels. The quantity of the heat pipes 15 of the present invention is determined according to the actual heat exchange.
进一步的,所述的旋转叶片17是塑料材质,不会对换热管总成损伤。Further, the rotating blades 17 are made of plastic material, which will not damage the heat exchange tube assembly.
进一步的,所述的旋转叶片17是弹性纤维刷。Further, the rotating blade 17 is an elastic fiber brush.
进一步的,所述的旋转叶片17在转动轴16上密布,旋转叶片17端面旋转划出的圆柱面使换热管15内壁没有空白。Further, the rotating blades 17 are densely distributed on the rotating shaft 16 , and the cylindrical surface formed by the rotation of the end faces of the rotating blades 17 makes the inner wall of the heat exchange tube 15 have no gap.
进一步的,如图6所示,所述的旋转叶片17在转动轴16上依次错开60°排列。Further, as shown in FIG. 6 , the rotating blades 17 are arranged sequentially staggered by 60° on the rotating shaft 16 .
进一步的,所述的从动轮12在主动轮6内,从动轮12被主动轮6带动旋转,从动轮12或被相邻从动轮12带动旋转,从动轮12不得被从动轮12或主动轮6同时带动旋转。Further, the driven wheel 12 is in the driving wheel 6, the driven wheel 12 is driven to rotate by the driving wheel 6, and the driven wheel 12 is driven to rotate by the adjacent driven wheel 12, and the driven wheel 12 must not be driven by the driven wheel 12 or the driving wheel 6. Drive rotation at the same time.
实施例2:所述的从动轮12、主动轮6的安装可以如图7所示,其中,从动轮12在主动轮6内侧,主动轮6为内齿轮,其好处是:可以在主动轮6中心可以设置从动轮12,相应的可以在壳管换热器中心布置更多的换热管15。Embodiment 2: the installation of the driven wheel 12 and the driving wheel 6 can be as shown in Figure 7, wherein the driven wheel 12 is inside the driving wheel 6, and the driving wheel 6 is an internal gear. A driven wheel 12 can be arranged in the center, and correspondingly more heat exchange tubes 15 can be arranged in the center of the shell-and-tube heat exchanger.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310714494.5A CN103697726B (en) | 2013-12-23 | 2013-12-23 | A kind of case tube heat exchanger |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310714494.5A CN103697726B (en) | 2013-12-23 | 2013-12-23 | A kind of case tube heat exchanger |
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| CN103697726A CN103697726A (en) | 2014-04-02 |
| CN103697726B true CN103697726B (en) | 2016-05-25 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106500410A (en) * | 2016-10-25 | 2017-03-15 | 珠海格力电器股份有限公司 | Air conditioning unit, shell-and-tube heat exchanger and heat exchange method of shell-and-tube heat exchanger |
| CN108489306B (en) * | 2018-03-29 | 2024-07-16 | 华北电力大学(保定) | A heat exchanger for a solar ground source heat pump |
| CN109141079B (en) * | 2018-08-28 | 2022-04-05 | 济南冰鑫制冷设备有限公司 | Boosting countercurrent internal and external double-tube nest heat exchange device |
| CN113624055B (en) * | 2021-08-18 | 2022-08-26 | 郑州轻工业大学 | Passive cooperative vibration enhanced evaporation heat exchange tube |
| CN113776277A (en) * | 2021-09-16 | 2021-12-10 | 安徽东至广信农化有限公司 | Heat exchange method and device for methylal recovery |
| CN115265245B (en) * | 2022-07-08 | 2026-01-30 | 杨玉峰 | A heat exchanger |
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| CN103697726A (en) | 2014-04-02 |
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