CN103691693B - A kind of copper ball cleaning device - Google Patents
A kind of copper ball cleaning device Download PDFInfo
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- CN103691693B CN103691693B CN201310694202.6A CN201310694202A CN103691693B CN 103691693 B CN103691693 B CN 103691693B CN 201310694202 A CN201310694202 A CN 201310694202A CN 103691693 B CN103691693 B CN 103691693B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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Abstract
本发明公开了一种铜球清洗装置,包括:第一清洗槽、第二清洗槽和S型溢流管,所述第一清洗槽的上端设有隔板,所述第一清洗槽与所述第二清洗槽的连接处设有溢流口,所述溢流口的高度高于所述隔板的高度,所述S型溢流管的第一端口固定连接在第一清洗槽中,其第二端口固定连接在第二清洗槽中,且所述第一端口的高度高于所述第二端口的高度,所述第一清洗槽位于所述第二清洗槽的一侧,所述第一清洗槽的上方设有文丘里喷管,所述第二清洗槽的底部设有排污口。通过上述方式,本发明铜球清洗装置有效降低铜球清洗的劳动强度、节约对清洗槽的打理时间、提高铜球的清洗效率、减少了清洗过程的用水量、节约了水资源。
The invention discloses a copper ball cleaning device, comprising: a first cleaning tank, a second cleaning tank and an S-shaped overflow pipe, the upper end of the first cleaning tank is provided with a partition plate, and the first cleaning tank and the The connection of the second cleaning tank is provided with an overflow port, the height of the overflow port is higher than the height of the partition, and the first port of the S-shaped overflow pipe is fixedly connected in the first cleaning tank, Its second port is fixedly connected in the second cleaning tank, and the height of the first port is higher than the height of the second port, the first cleaning tank is located on one side of the second cleaning tank, the A Venturi nozzle is provided above the first cleaning tank, and a sewage outlet is provided at the bottom of the second cleaning tank. Through the above method, the copper ball cleaning device of the present invention effectively reduces the labor intensity of copper ball cleaning, saves the time for cleaning the cleaning tank, improves the cleaning efficiency of copper balls, reduces the water consumption in the cleaning process, and saves water resources.
Description
技术领域 technical field
本发明涉及铜球生产设备领域,特别是涉及一种铜球清洗装置。 The invention relates to the field of copper ball production equipment, in particular to a copper ball cleaning device.
背景技术 Background technique
铜球在冷墩成型过程中,会有大量脱模油残留在铜球上,给后续的铜球的清洗和烘干造成很大的影响,现有的铜球的清洗,都是使用清水对其进行浸泡清洗或冲洗,其一般使用一个清洗槽,铜球放置在清洗槽中进行浸泡清洗,由于大部分油渍的比重小于清洗用水的比重,油渍会漂浮在水面上,在拿出铜球的过程中,还会造成铜球的二次污染,并且这种清洗模式对铜球的清洗也不够彻底,同时浪费了大量的水资源,对其后续的烘干和包装也会有一定的影响。 During the cold pier molding process of copper balls, a large amount of release oil will remain on the copper balls, which will have a great impact on the subsequent cleaning and drying of copper balls. The existing copper balls are cleaned with clean water. For immersion cleaning or flushing, it generally uses a cleaning tank, and the copper ball is placed in the cleaning tank for soaking and cleaning. Since the proportion of most oil stains is less than that of the cleaning water, the oil stains will float on the water surface. In the process, it will also cause secondary pollution of the copper balls, and this cleaning mode is not thorough enough to clean the copper balls, and at the same time wastes a lot of water resources, which will also have a certain impact on its subsequent drying and packaging.
发明内容 Contents of the invention
本发明主要解决的技术问题是提供一种清洗效率高、劳动强度小、节约水资源的铜球清洗装置。 The technical problem mainly solved by the present invention is to provide a copper ball cleaning device with high cleaning efficiency, low labor intensity and water saving.
为解决上述技术问题,本发明提供一种铜球清洗装置,包括:第一清洗槽、第二清洗槽和S型溢流管,所述第一清洗槽的上端设有隔板,所述第一清洗槽与所述第二清洗槽的连接处设有溢流口,所述溢流口的高度高于所述隔板的高度,所述S型溢流管的第一端口固定连接在第一清洗槽中,其第二端口固定连接在第二清洗槽中,且所述第一端口的高度高于所述第二端口的高度,所述第一清洗槽位于所述第二清洗槽的一侧,所述第一清洗槽的上方设有文丘里喷管,所述第二清洗槽的底部设有排污口。 In order to solve the above technical problems, the present invention provides a copper ball cleaning device, comprising: a first cleaning tank, a second cleaning tank and an S-shaped overflow pipe, the upper end of the first cleaning tank is provided with a partition, and the second cleaning tank An overflow port is provided at the connection between a cleaning tank and the second cleaning tank, the height of the overflow port is higher than the height of the partition, and the first port of the S-shaped overflow pipe is fixedly connected to the In a cleaning tank, its second port is fixedly connected in the second cleaning tank, and the height of the first port is higher than the height of the second port, and the first cleaning tank is located at the On one side, a Venturi nozzle is provided above the first cleaning tank, and a sewage outlet is provided at the bottom of the second cleaning tank.
在本发明一个较佳实施例中,所述第一清洗槽和第二清洗槽的底部设置成锥斗,所述锥斗上设有气动隔膜阀,所述锥斗的底部设有排污口。 In a preferred embodiment of the present invention, the bottoms of the first cleaning tank and the second cleaning tank are configured as cone buckets, and pneumatic diaphragm valves are provided on the cone buckets, and sewage outlets are provided at the bottom of the cone buckets.
在本发明一个较佳实施例中,所述隔板设有坡度,所述隔板在所述溢流口下方处的高度最低。 In a preferred embodiment of the present invention, the partition is provided with a slope, and the height of the partition is the lowest below the overflow port.
在本发明一个较佳实施例中,所述隔板的最低处设有一个清渣盒,所述清渣盒中装设有过滤网。 In a preferred embodiment of the present invention, a slag-cleaning box is provided at the lowest part of the partition, and a filter screen is installed in the slag-cleaning box.
在本发明一个较佳实施例中,所述隔板上设有清洗凹槽,所述清洗凹槽的底部设有垂直于所述隔板上表面的通孔。 In a preferred embodiment of the present invention, the partition is provided with a cleaning groove, and the bottom of the cleaning groove is provided with a through hole perpendicular to the upper surface of the partition.
本发明的有益效果是:本发明铜球清洗装置有效降低铜球清洗的劳动强度、节约对清洗槽的打理时间、提高铜球的清洗效率、减少了清洗过程的用水量、节约了水资源、避免了水资源的浪费。 The beneficial effects of the present invention are: the copper ball cleaning device of the present invention effectively reduces the labor intensity of copper ball cleaning, saves the time for cleaning the cleaning tank, improves the cleaning efficiency of copper balls, reduces the water consumption in the cleaning process, and saves water resources , Avoiding the waste of water resources.
附图说明 Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图,其中: In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without creative work, wherein:
图1是本发明的铜球清洗装置一较佳实施例的结构示意图; Fig. 1 is the structural representation of a preferred embodiment of copper ball cleaning device of the present invention;
附图中各部件的标记如下:1、第一清洗槽;11、溢流口;12、锥斗;13、气动隔膜阀;2、第二清洗槽;21、排污口;3、S型溢流管;31、第一端口;32、第二端口;4、隔板;41、清渣盒;42、清洗凹槽;43、通孔;5、文丘里喷管。 The marks of the components in the drawings are as follows: 1. The first cleaning tank; 11. The overflow port; 12. The cone bucket; 13. The pneumatic diaphragm valve; 2. The second cleaning tank; 21. The sewage outlet; 3. S-shaped overflow Flow tube; 31, first port; 32, second port; 4, partition; 41, slag cleaning box; 42, cleaning groove; 43, through hole; 5, Venturi nozzle.
具体实施方式 Detailed ways
下面将对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。 The following will clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1,本发明实施例包括: Please refer to Fig. 1, the embodiment of the present invention comprises:
一种铜球清洗装置,包括:第一清洗槽1、第二清洗槽2和S型溢流管3,所述第一清洗槽1的上端设有隔板4,所述第一清洗槽1与所述第二清洗槽2的连接处设有溢流口11,所述溢流口11的高度高于所述隔板4的高度,所述S型溢流管3的第一端口31固定连接在第一清洗槽1中,其第二端口32固定连接在第二清洗槽2中,且所述第一端口31的高度高于所述第二端口32的高度,所述第一清洗槽1位于所述第二清洗槽2的一侧,所述第一清洗槽1的上方设有文丘里喷管5,所述第二清洗槽2的底部设有排污口21。 A copper ball cleaning device, comprising: a first cleaning tank 1, a second cleaning tank 2 and an S-shaped overflow pipe 3, the upper end of the first cleaning tank 1 is provided with a partition 4, and the first cleaning tank 1 The connection with the second cleaning tank 2 is provided with an overflow port 11, the height of the overflow port 11 is higher than the height of the partition plate 4, and the first port 31 of the S-shaped overflow pipe 3 is fixed Connected in the first cleaning tank 1, its second port 32 is fixedly connected in the second cleaning tank 2, and the height of the first port 31 is higher than the height of the second port 32, the first cleaning tank 1 is located on one side of the second cleaning tank 2, a Venturi nozzle 5 is provided above the first cleaning tank 1, and a sewage outlet 21 is provided at the bottom of the second cleaning tank 2.
铜球放置在隔板4上进行清洗操作,铜球在浸泡的过程中,通过文丘里喷管5对铜球进行喷洒清洗,喷洒压力可调,喷洒流速可控,即提高了清洗效率,又节约了水资源的利用,有效降低铜球清洗的劳动强度,并且,当第一清洗槽1中的水量达到一定的量之后,第一清洗槽1中的清洗用水能够通过溢流口11流到第二清洗槽2中,所述S型溢流管3的第一端口31固定连接在第一清洗槽1中,其第二端口32固定连接在第二清洗槽2中,且所述第一端口31的高度高于所述第二端口32的高度,这样第一清洗槽1中油渍比重较多的污水会通过S型溢流管3流入到第二清洗槽2中,即由于大部分油渍的比重小于水的比重,更多的油渍会聚集在第一清洗槽1的上端,这样通过溢流口11和S型溢流管3,第一清洗槽1上部的水分会渐渐的流到第二清洗槽2中,从而保证了第一清洗槽1中的清洗用水的纯度,提高了铜球的清洗效率,大大减少了清洗过程的用水量,节约了水资源的浪费。 The copper balls are placed on the partition 4 for cleaning operation. During the soaking process, the copper balls are sprayed and cleaned through the Venturi nozzle 5. The spraying pressure is adjustable and the spraying flow rate is controllable, which improves the cleaning efficiency and The utilization of water resources is saved, the labor intensity of copper ball cleaning is effectively reduced, and, when the amount of water in the first cleaning tank 1 reaches a certain amount, the cleaning water in the first cleaning tank 1 can flow through the overflow port 11 to In the second cleaning tank 2, the first port 31 of the S-shaped overflow pipe 3 is fixedly connected in the first cleaning tank 1, and its second port 32 is fixedly connected in the second cleaning tank 2, and the first The height of the port 31 is higher than the height of the second port 32, so that the sewage with more oil stains in the first cleaning tank 1 will flow into the second cleaning tank 2 through the S-shaped overflow pipe 3, that is, due to most of the oil stains The specific gravity of water is less than that of water, and more oil stains will gather on the upper end of the first cleaning tank 1, so that through the overflow port 11 and the S-shaped overflow pipe 3, the moisture in the upper part of the first cleaning tank 1 will gradually flow to the second cleaning tank 1. In the second cleaning tank 2, the purity of the cleaning water in the first cleaning tank 1 is ensured, the cleaning efficiency of the copper balls is improved, the water consumption in the cleaning process is greatly reduced, and the waste of water resources is saved.
另外,所述第一清洗槽1和第二清洗槽2的底部设置成锥斗12,所述锥斗12上设有气动隔膜阀13,所述锥斗12的底部设有排污口21,铜球的清洗主要是针对铜球上的油渍,当然,由于铜球在生产过程中,不可避免的会有铜粉或者其他杂质,当然这些杂质的比重一般大于水的比重,在重力作用下用堆积在第一清洗槽1和第二清洗槽2的底部,因此,将所述第一清洗槽1和第二清洗槽2的底部设置成锥斗12,所述锥斗12上设有气动隔膜阀13,所述锥斗12的底部设有排污口21,这样随着杂质的增多,通过气动隔膜阀13将杂质通过排污口21从第一、第二清洗槽(1、2)中排出,锥斗12不仅增加了排污效率,还便于锥斗12的清洗,从而减少第一、第二清洗槽(1、2)底部的清理次数,有效的降低铜球清洗的劳动强度,节约对清洗槽的打理时间,提高铜球的清洗效率。 In addition, the bottoms of the first cleaning tank 1 and the second cleaning tank 2 are set as cone buckets 12, and a pneumatic diaphragm valve 13 is provided on the cone bucket 12, and a sewage outlet 21 is provided at the bottom of the cone bucket 12, copper The cleaning of the ball is mainly aimed at the oil stains on the copper ball. Of course, since the copper ball is in the production process, there will inevitably be copper powder or other impurities. Of course, the proportion of these impurities is generally greater than that of water. At the bottom of the first cleaning tank 1 and the second cleaning tank 2, therefore, the bottom of the first cleaning tank 1 and the second cleaning tank 2 is set as a cone bucket 12, and the cone bucket 12 is provided with a pneumatic diaphragm valve 13. The bottom of the cone bucket 12 is provided with a sewage outlet 21, so that with the increase of impurities, the impurities will be discharged from the first and second cleaning tanks (1, 2) through the sewage outlet 21 through the pneumatic diaphragm valve 13, and the cone The bucket 12 not only increases the sewage discharge efficiency, but also facilitates the cleaning of the cone bucket 12, thereby reducing the number of cleanings at the bottom of the first and second cleaning tanks (1, 2), effectively reducing the labor intensity of cleaning the copper balls, and saving the cost of the cleaning tanks. Take care of the time and improve the cleaning efficiency of copper balls.
另外,所述隔板4设有坡度,所述隔板4在所述溢流口11下方处的高度最低。 In addition, the baffle 4 is provided with a slope, and the height of the baffle 4 is the lowest below the overflow port 11 .
另外,所述隔板4的最低处设有一个清渣盒41,所述清渣盒41中装设有过滤网。这样铜球在清洗的过程中,将铜球放置在隔板4上,由于隔板4设有一定的坡度,这样铜球在喷洒清洗的过程中,铜球上的油渍和其他杂质更易清除,并且油渍会漂浮在水的上表面上,通过溢流口11或S型溢流管3将高浓度油渍的清洗用水流入到第二清洗槽2中,而铜球上比重较重的杂质,会在重力的作用下,沉入第一、第二清洗槽(1、2)的底部,或者通过隔板4进入到清渣盒41中,从而增加了清洗用水的纯度,大大减少了清洗过程的用水量,节约了水资源的浪费。 In addition, a slag removal box 41 is provided at the lowest point of the partition 4, and a filter screen is installed in the slag removal box 41. In this way, the copper balls are placed on the partition plate 4 during the cleaning process. Since the partition plate 4 is provided with a certain slope, the oil stains and other impurities on the copper balls are easier to remove during the spray cleaning process of the copper balls. And the oil stains will float on the upper surface of the water, and the cleaning water with high concentration of oil stains will flow into the second cleaning tank 2 through the overflow port 11 or the S-shaped overflow pipe 3, and the impurities with heavier specific gravity on the copper ball will Under the action of gravity, it sinks into the bottom of the first and second cleaning tanks (1, 2), or enters the slag cleaning box 41 through the partition 4, thereby increasing the purity of the cleaning water and greatly reducing the cleaning process. Water consumption saves the waste of water resources.
另外,所述隔板4上设有清洗凹槽42,所述清洗凹槽42的底部设有垂直于所述隔板4上表面的通孔43,通过通孔43,清洗用水能够与铜球的下方充分接触,增大了铜球与清洗用水的接触面积,提高了铜球的清洗效率,使得铜球的清洗更加彻底。 In addition, the partition 4 is provided with a cleaning groove 42, the bottom of the cleaning groove 42 is provided with a through hole 43 perpendicular to the upper surface of the partition 4, through the through hole 43, the cleaning water can be mixed with the copper ball The full contact with the bottom of the copper ball increases the contact area between the copper ball and the cleaning water, improves the cleaning efficiency of the copper ball, and makes the cleaning of the copper ball more thorough.
区别于现有技术,本发明铜球清洗装置通过在清洗的过程中即将浓度较高的油渍和清洗用水进行分离,提高了清洗用水的纯度,大大减少了清洗过程的用水量,节约了水资源的浪费,并且减少第一、第二清洗槽底部的清理次数,有效的降低铜球清洗的劳动强度,节约对清洗槽的打理时间,提高铜球的清洗效率。 Different from the prior art, the copper ball cleaning device of the present invention separates the high-concentration oil stains from the cleaning water during the cleaning process, which improves the purity of the cleaning water, greatly reduces the water consumption in the cleaning process, and saves water resources waste, and reduce the number of cleaning at the bottom of the first and second cleaning tanks, effectively reduce the labor intensity of copper ball cleaning, save the cleaning time of the cleaning tank, and improve the cleaning efficiency of copper balls.
本发明铜球清洗装置有效降低铜球清洗的劳动强度、节约对清洗槽的打理时间、提高铜球的清洗效率、减少了清洗过程的用水量、节约了水资源、避免了水资源的浪费。 The copper ball cleaning device of the present invention effectively reduces the labor intensity of copper ball cleaning, saves the time for cleaning the cleaning tank, improves the cleaning efficiency of copper balls, reduces the water consumption in the cleaning process, saves water resources, and avoids the waste of water resources .
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本发明的专利保护范围内。 The above descriptions are only examples of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the content of the description of the present invention, or directly or indirectly used in other related technical fields, shall be The same reasoning is included in the patent protection scope of the present invention.
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| WO1995019854A1 (en) * | 1994-01-21 | 1995-07-27 | Discovery Zone, Inc. | Apparatus and method for washing balls |
| CN1603063A (en) * | 2004-11-09 | 2005-04-06 | 广东南方特种铜材有限公司 | Method for preparing anode copper ball and apparatus thereof |
| CN2933618Y (en) * | 2006-08-10 | 2007-08-15 | 申胜利 | Special-purpose cleaning machine for steel bearing ball |
| KR20130126199A (en) * | 2012-05-11 | 2013-11-20 | 이용훈 | Multi-knife type injection nozzle device |
| CN203209380U (en) * | 2013-04-26 | 2013-09-25 | 江苏力星通用钢球股份有限公司 | Cleaning machine for finished steel balls of hubs |
| CN203284428U (en) * | 2013-04-26 | 2013-11-13 | 江苏力星通用钢球股份有限公司 | Automatic oil-water separation system used in heat treatment of wind power steel balls |
| CN203635536U (en) * | 2013-12-18 | 2014-06-11 | 江苏金奕达铜业股份有限公司 | Copper ball cleaning device |
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|---|---|
| CN103691693A (en) | 2014-04-02 |
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Effective date of registration: 20200901 Address after: 225711 Xue Zhuang village, Zhouzhuang Town, Xinghua City, Taizhou, Jiangsu Province, six groups Patentee after: TAIZHOU ZHENYA MACHINERY EQUIPMENT Co.,Ltd. Address before: Spring road Suzhou city Jiangsu province 215143 Xiangcheng District Huang Tai town No. 188 Patentee before: JIANGSU KINDLE COPPER Co.,Ltd. |
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