CN103691536A - Recovery system and recovery method for waste metal materials of broken scraped car - Google Patents
Recovery system and recovery method for waste metal materials of broken scraped car Download PDFInfo
- Publication number
- CN103691536A CN103691536A CN201310722751.XA CN201310722751A CN103691536A CN 103691536 A CN103691536 A CN 103691536A CN 201310722751 A CN201310722751 A CN 201310722751A CN 103691536 A CN103691536 A CN 103691536A
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- Prior art keywords
- belt conveyer
- separation device
- ferrous metal
- metal material
- materials
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- 239000007769 metal material Substances 0.000 title claims abstract description 34
- 238000011084 recovery Methods 0.000 title claims abstract description 25
- 238000000034 method Methods 0.000 title claims abstract description 17
- 239000002699 waste material Substances 0.000 title abstract description 10
- 239000000463 material Substances 0.000 claims abstract description 53
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 claims abstract description 37
- 229910052751 metal Inorganic materials 0.000 claims abstract description 32
- 239000002184 metal Substances 0.000 claims abstract description 32
- 238000000926 separation method Methods 0.000 claims abstract description 32
- 239000000428 dust Substances 0.000 claims abstract description 30
- 230000005291 magnetic effect Effects 0.000 claims abstract description 27
- 238000012216 screening Methods 0.000 claims abstract description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 20
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 9
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 9
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 9
- 229910052802 copper Inorganic materials 0.000 claims abstract description 9
- 239000010949 copper Substances 0.000 claims abstract description 9
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 6
- 239000010959 steel Substances 0.000 claims abstract description 6
- 238000007599 discharging Methods 0.000 claims description 25
- 238000013467 fragmentation Methods 0.000 claims description 22
- 238000006062 fragmentation reaction Methods 0.000 claims description 22
- 239000007921 spray Substances 0.000 claims description 18
- 239000004411 aluminium Substances 0.000 claims description 7
- 239000006148 magnetic separator Substances 0.000 claims description 4
- 239000004744 fabric Substances 0.000 claims description 3
- 239000000696 magnetic material Substances 0.000 abstract description 4
- 238000007885 magnetic separation Methods 0.000 abstract description 3
- 238000005507 spraying Methods 0.000 abstract 2
- 230000000694 effects Effects 0.000 description 4
- 230000008901 benefit Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 230000005294 ferromagnetic effect Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
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- Combined Means For Separation Of Solids (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention relates to a recovery method for waste metal materials of a broken scraped car. The recovery method comprises the following steps: (1) breaking the waste metal materials in a breaking machine, spraying water through a water spraying device to remove dust, conveying the waste metal materials into a magnetic separation device for separation, and conveying magnetic materials into an air separation device and the rest materials into a permanent magnetic drum; (2) conveying the magnetic materials into a cyclone dust removal device for dust removal through a fan of the air separation device, conveying the materials subjected to dust removal into the permanent magnetic drum, and conveying the magnetic materials subjected to air separation into a first material collection box through a belt conveyer so as to obtain pure waste steel; (3) performing further magnetic separation on the materials in the permanent magnetic drum, and conveying the separated materials into a screening device for size screening; conveying the screened materials into a non-ferrous metal separation device for non-ferrous metal separation, separating out copper and aluminum, and conveying the separated copper and aluminum into a second material collection box for storage through a belt conveyer respectively. According to the recovery method, the waste metal materials can be efficiently recycled.
Description
Technical field
The present invention relates to a kind of recovery system and method for broken old metal, recovery system and the recovery method of old metal material after especially a kind of abandoned car fragmentation.
Background technology
Because the composition material of abandoned car is of a great variety, so the various complicated components in the broken material producing after broken, if the old metal material in broken material can not be separated, have both been wasted resource, also destroyed environment simultaneously.From existing technology, it seems, is all to utilize magnetic separator directly steel scrap to be extracted from waste material, and other non-ferrous metal is not separated from waste material, and only has one-level separated, can cause like this metal of extraction incomplete; In addition due to the complexity of automobile broken material composition, only separated through one-level, together with some special materials (as the end of a thread, sponge etc.) likely can be hooked on steel scrap, making cannot be separated, cause the metal of extraction unclean, the quality of material will be had a greatly reduced quality; In cracking and sorting process, material does not pass through effective dust removal process, can produce a large amount of dust, and environmental pollution is serious.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, recovery system and the recovery method of old metal material after a kind of abandoned car fragmentation are provided, can realize high efficiency old metal recycles, reduce the wasting of resources and the pollution to environment, increase substantially the benefit that reclaims product quality and generation.
According to technical scheme provided by the invention, after described abandoned car fragmentation, the recovery method of old metal material, is characterized in that, comprises the following steps:
(1) the old metal material after abandoned car fragmentation carries out fragmentation in disintegrating machine, and after the water spray system water spray dedusting in disintegrating machine, send into concentration equipment and carry out sorting, magnetisable material is sent into pneumatic separation device, and the material that all the other are contained to non-ferrous metal is sent into permanent magnetic pulley;
(2) magnetisable material enters after pneumatic separation device, by the blower fan of pneumatic separation device, absorption in magnetisable material or the non-ferrous metal material that is mingled with are sent into and in cyclone dust collector, carried out dust removal process, non-ferrous metal material through dedusting is conveyed into permanent magnetic pulley by belt conveyor, magnetisable material after selection by winnowing is sent into the first material collection case by belt conveyer, is pure steel scrap;
(3) the non-ferrous metal material in permanent magnetic pulley carries out further magnetic sorting, and the material after sorting is sent into screening plant and carried out size screening; Material after screening is sent in non-ferrous metal sorting unit and is carried out non-ferrous metal sorting, and copper and aluminium are sorted out, and the copper sorting out and aluminium are delivered to the second material collection case by belt conveyer respectively and stored.
After abandoned car fragmentation of the present invention, the recovery system of old metal material, comprises disintegrating machine, it is characterized in that: in described disintegrating machine, water spray system is installed, the discharging opening of disintegrating machine is connected with concentration equipment by belt conveyer; The first discharging opening of described concentration equipment is connected with permanent magnetic pulley by belt conveyer, and the second discharging opening of concentration equipment is connected with the charging aperture of pneumatic separation device by belt conveyer; Described pneumatic separation device is respectively connected to an airduct up and down, and the discharging opening of pneumatic separation device top airduct is connected with cyclone dust collector, and the belt conveyer of pneumatic separation device below is connected with the first material collection case; The discharging opening of described cyclone dust collector is connected with permanent magnetic pulley by belt conveyer, and the discharging opening of permanent magnetic pulley is connected with screening plant by belt conveyer; The discharging opening of described screening plant is connected with non-ferrous metal sorting unit by belt conveyer, and the discharging opening of non-ferrous metal sorting unit is connected with the second material collection case by belt conveyer.
Oscillating feeder is installed at the charging aperture place of described non-ferrous metal sorting unit.
Described screening plant is cylinder, and the barrel of cylinder arranges screen cloth.
Described pneumatic separation device is comprised of Z-shaped box, blower fan and the cyclone of falling.
Described cyclone dust collector is cyclone dust collectors.
Described non-ferrous metal sorting unit is eddy current separator.
Described water spray system is spray head.
Described concentration equipment is magnetic separator.
The present invention has the following advantages: adopt water sprinkler system, reduce the dust producing in shattering process and the danger of catching fire; Water sprinkler system adopts Based Intelligent Control, by the minimum water yield, reaches best dust removing effects, economizes on resources; Adopt secondary magnetic separation that the magnetic material in waste material is reclaimed, improve recovering effect; Adopt cyclone system, make the airborne dust of selection by winnowing process be able to collection and treatment, protection of the environment; Adopt screening plant to carry out size screening to residue waste material, improve the non-ferrous metal separating effect of back; To the material of different size, adopt the non-ferrous metal sorter of different size to carry out sorting respectively, make non-ferrous metal effectively separated.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
The specific embodiment
Below in conjunction with concrete accompanying drawing, the invention will be further described.
As shown in Figure 1: after described abandoned car fragmentation, the recovery way of old metal material comprises water spray system 1, concentration equipment 2, pneumatic separation device 3, cyclone dust collector 4, permanent magnetic pulley 5, screening plant 6, non-ferrous metal sorting unit 7, disintegrating machine 8, the first material collection case 9, the second material collection case 9-2 etc.
As shown in Figure 1, the present invention includes disintegrating machine 8, water spray system 1 is installed in disintegrating machine 8, the discharging opening of disintegrating machine 8 is connected with concentration equipment 2 by belt conveyer, and concentration equipment 2 is magnetic separator; The first discharging opening of described concentration equipment 2 is connected with permanent magnetic pulley 5 by belt conveyer, the second discharging opening of concentration equipment 2 is connected with the charging aperture of pneumatic separation device 3 by belt conveyer, the discharging opening of pneumatic separation device 3 is connected with the first material collection case 9-1 by belt conveyer, pneumatic separation device 3 is respectively connected to one group of airduct up and down, the discharging opening of pneumatic separation device 3 top airducts is connected with cyclone dust collector 4, the discharging opening of cyclone dust collector 4 is connected with permanent magnetic pulley 5 by belt conveyer, and the discharging opening of permanent magnetic pulley 5 is connected with screening plant 6 by belt conveyer; Described screening plant 6 is cylinder, and the barrel of cylinder arranges the different screen cloth in aperture; The discharging opening of described screening plant 6 is connected with non-ferrous metal sorting unit 7 by belt conveyer, oscillating feeder is installed at the charging aperture place of non-ferrous metal sorting unit 7, and the discharging opening of non-ferrous metal sorting unit 7 is connected with the second material collection case 9-2 by belt conveyer;
Described pneumatic separation device 3 is comprised of Z-shaped box, blower fan and the cyclone of falling, and the wind in blower fan is blown into by the Z-shaped box that falls, and the material that adsorbs in the broken material that Belt Conveying office is entered and be mingled with blows afloat, then by top airduct sucking-off;
Described cyclone dust collector 4 is cyclone dust collectors;
Described non-ferrous metal sorting unit 7 is eddy current separator, for copper and aluminium are sorted out;
Described water spray system 1 is spray head, for to disintegrating machine 8 injected waters, reduces the dust and the issuable smog that in disintegrating machine 8 fuselages, fly upward, to reach the object that reduces dust; Described water spray system 1 is controlled by PLC, and after only receiving the instruction spreading out of from disintegrating machine 8, this water spray system 1 just can be worked, and discharge determines according to the load numerical value of main motor and settings in advance;
The effect of described permanent magnetic pulley 5 is: through also having the pulverous ferromagnetic parts of part to exist in the material of concentration equipment 2 and pneumatic separation device 3 sortings, this part material, by permanent magnetic pulley 5, further sorts out the ferromagnetic parts of missing.
As shown in Figure 1, the recovery way of old metal material after abandoned car fragmentation of the present invention, comprises the following steps:
(1) the old metal material after abandoned car fragmentation carries out fragmentation in disintegrating machine 8, and after the water spray system 1 water spray dedusting in disintegrating machine 8, send into concentration equipment 2 and carry out sorting, magnetisable material is sent into pneumatic separation device 3, and the material that all the other are contained to non-ferrous metal is sent into permanent magnetic pulley 5;
(2) magnetisable material enters after pneumatic separation device 3, wind in the blower fan of pneumatic separation device 3 is blown into the non-ferrous metal material being mingled with in the magnetisable material that belt conveyor is sent into and is blown afloat by the Z-shaped box that falls, by cyclone, send into and in cyclone dust collector 4, carry out dust removal process again, non-ferrous metal material through dedusting is conveyed into permanent magnetic pulley 5 by belt conveyor, magnetisable material after selection by winnowing is sent into the first material collection case 9-1 by belt conveyer, is pure steel scrap;
(3) the non-ferrous metal material in permanent magnetic pulley 5 carries out further magnetic sorting, and the material after sorting is sent into screening plant 6 and carried out size screening; Material after screening is sent in non-ferrous metal sorting unit 7 and is carried out non-ferrous metal sorting, and copper and aluminium are sorted out, and the copper sorting out and aluminium are delivered to the second material collection case 9-2 by belt conveyer and stored.
Claims (9)
1. a recovery method for old metal material after abandoned car fragmentation, is characterized in that, comprises the following steps:
(1) the old metal material after abandoned car fragmentation carries out fragmentation in disintegrating machine (8), and after water spray system (1) the water spray dedusting in disintegrating machine (8), send into concentration equipment (2) and carry out sorting, magnetisable material is sent into pneumatic separation device (3), and the material that all the other are contained to non-ferrous metal is sent into permanent magnetic pulley (5);
(2) magnetisable material enters after pneumatic separation device (3), blower fan by pneumatic separation device (3) is sent into the non-ferrous metal material that adsorbs in magnetisable material or be mingled with in cyclone dust collector (4) and is carried out dust removal process, non-ferrous metal material through dedusting is conveyed into permanent magnetic pulley (5) by belt conveyor, magnetisable material after selection by winnowing is sent into the first material collection case (9-1) by belt conveyer, is pure steel scrap;
(3) the non-ferrous metal material in permanent magnetic pulley (5) carries out further magnetic sorting, and the material after sorting is sent into screening plant (6) and carried out size screening; Material after screening is sent in non-ferrous metal sorting unit (7) and is carried out non-ferrous metal sorting, and copper and aluminium are sorted out, and the copper sorting out and aluminium are delivered to the second material collection case (9-2) by belt conveyer respectively and stored.
2. a recovery system for old metal material after abandoned car fragmentation, comprises disintegrating machine (8), it is characterized in that: water spray system (1) is installed in described disintegrating machine (8), and the discharging opening of disintegrating machine (8) is connected with concentration equipment (2) by belt conveyer; The first discharging opening of described concentration equipment (2) is connected with permanent magnetic pulley (5) by belt conveyer, and the second discharging opening of concentration equipment (2) is connected with the charging aperture of pneumatic separation device (3) by belt conveyer; Described pneumatic separation device (3) is respectively connected to an airduct up and down, and the discharging opening of pneumatic separation device (3) top airduct is connected with cyclone dust collector (4), and the belt conveyer of pneumatic separation device (3) below is connected with the first material collection case (9-1); The discharging opening of described cyclone dust collector (4) is connected with permanent magnetic pulley (5) by belt conveyer, and the discharging opening of permanent magnetic pulley (5) is connected with screening plant (6) by belt conveyer; The discharging opening of described screening plant (6) is connected with non-ferrous metal sorting unit (7) by belt conveyer, and the discharging opening of non-ferrous metal sorting unit (7) is connected with the second material collection case (9-2) by belt conveyer.
3. the recovery system of old metal material after abandoned car fragmentation as claimed in claim 2, is characterized in that: oscillating feeder is installed at the charging aperture place of described non-ferrous metal sorting unit (7).
4. the recovery system of old metal material after abandoned car fragmentation as claimed in claim 2, is characterized in that: described screening plant (6) is cylinder, and the barrel of cylinder arranges screen cloth.
5. the recovery system of old metal material after abandoned car fragmentation as claimed in claim 2, is characterized in that: described pneumatic separation device (3) is comprised of Z-shaped box, blower fan and the cyclone of falling.
6. the recovery system of old metal material after abandoned car fragmentation as claimed in claim 2, is characterized in that: described cyclone dust collector (4) is cyclone dust collectors.
7. the recovery system of old metal material after abandoned car fragmentation as claimed in claim 2, is characterized in that: described non-ferrous metal sorting unit (7) is eddy current separator.
8. the recovery system of old metal material after abandoned car fragmentation as claimed in claim 2, is characterized in that: described water spray system (1) is spray head.
9. the recovery system of old metal material after abandoned car fragmentation as claimed in claim 2, is characterized in that: described concentration equipment (2) is magnetic separator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310722751.XA CN103691536B (en) | 2013-12-24 | 2013-12-24 | The recovery system of old metal material and recovery method after abandoned car fragmentation |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310722751.XA CN103691536B (en) | 2013-12-24 | 2013-12-24 | The recovery system of old metal material and recovery method after abandoned car fragmentation |
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| Publication Number | Publication Date |
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| CN103691536A true CN103691536A (en) | 2014-04-02 |
| CN103691536B CN103691536B (en) | 2015-12-09 |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104043640A (en) * | 2014-06-24 | 2014-09-17 | 江苏华宏科技股份有限公司 | Disassembling and vehicle shell crushing assembly line for scraped car |
| CN104475426A (en) * | 2014-11-26 | 2015-04-01 | 柳州市汇金再生资源利用有限公司 | Iron and steel scrap processing and recovery method |
| CN106040611A (en) * | 2016-08-05 | 2016-10-26 | 武汉理工大学 | Retired automobile nonferrous metal thermal imaging sorting method |
| CN106269174A (en) * | 2016-10-09 | 2017-01-04 | 金锋馥（滁州）输送机械有限公司 | Old metal processing technological flow |
| CN106734090A (en) * | 2016-12-23 | 2017-05-31 | 格林美（武汉）城市矿产循环产业园开发有限公司 | A kind of abandoned car resource utilization system |
| CN106964571A (en) * | 2017-04-27 | 2017-07-21 | 武汉理工大学 | Non-ferrous metal broken material thermal imaging sorting unit |
| CN106984421A (en) * | 2017-05-31 | 2017-07-28 | 中国葛洲坝集团绿园科技有限公司 | A kind of solid waste sorting system and sorting method |
| CN113976594A (en) * | 2021-11-01 | 2022-01-28 | 沁阳市宏达钢铁有限公司 | Scrap steel crushing and sorting system and method |
| CN115837313A (en) * | 2022-12-07 | 2023-03-24 | 安徽洪武城市矿产科技发展有限公司 | Scraped car retrieves storage device |
| US20230274239A1 (en) * | 2020-11-10 | 2023-08-31 | Trumpf Schweiz Ag | Traceable transport of residual material |
| CN117259397A (en) * | 2023-10-12 | 2023-12-22 | 隽诺环保装备科技(肇庆)有限公司 | Industrial solid waste crushing and recycling production line |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104043640A (en) * | 2014-06-24 | 2014-09-17 | 江苏华宏科技股份有限公司 | Disassembling and vehicle shell crushing assembly line for scraped car |
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| CN106984421A (en) * | 2017-05-31 | 2017-07-28 | 中国葛洲坝集团绿园科技有限公司 | A kind of solid waste sorting system and sorting method |
| US20230274239A1 (en) * | 2020-11-10 | 2023-08-31 | Trumpf Schweiz Ag | Traceable transport of residual material |
| CN113976594A (en) * | 2021-11-01 | 2022-01-28 | 沁阳市宏达钢铁有限公司 | Scrap steel crushing and sorting system and method |
| CN115837313A (en) * | 2022-12-07 | 2023-03-24 | 安徽洪武城市矿产科技发展有限公司 | Scraped car retrieves storage device |
| CN115837313B (en) * | 2022-12-07 | 2024-05-31 | 安徽洪武城市矿产科技发展有限公司 | Scraped car retrieves storage device |
| CN117259397A (en) * | 2023-10-12 | 2023-12-22 | 隽诺环保装备科技(肇庆)有限公司 | Industrial solid waste crushing and recycling production line |
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| CN103691536B (en) | 2015-12-09 |
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