CN103667993A - Wear-resistant alloy steel material for cam rotor pump rotors and preparation method thereof - Google Patents

Wear-resistant alloy steel material for cam rotor pump rotors and preparation method thereof Download PDF

Info

Publication number
CN103667993A
CN103667993A CN201310549972.1A CN201310549972A CN103667993A CN 103667993 A CN103667993 A CN 103667993A CN 201310549972 A CN201310549972 A CN 201310549972A CN 103667993 A CN103667993 A CN 103667993A
Authority
CN
China
Prior art keywords
speed
powder
alloy steel
cooled
insulation
Prior art date
Application number
CN201310549972.1A
Other languages
Chinese (zh)
Inventor
张超
Original Assignee
张超
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 张超 filed Critical 张超
Priority to CN201310549972.1A priority Critical patent/CN103667993A/en
Publication of CN103667993A publication Critical patent/CN103667993A/en

Links

Abstract

The invention relates to a wear-resistant alloy steel material for cam rotor pump rotors, which contains the following chemical components in percentage by mass: 1.2-1.4% of carbon, 0.1-0.2% of silicon, 4.2-4.5% of titanium, 0.1-0.2% of boron, 3.2-3.5% of manganese, 0.12-0.15% of zinc, 0.06-0.08% of Sb, 0.09-0.12% of Bi, 0.03-0.05% of Yb, at most 0.030% of P, at most 0.030% of S and the balance of iron. By using the combination of the stibium, manganese, boron and many other raw materials, the formed alloy steel has the characteristics of high strength, high hardness, favorable wear resistance, favorable corrosion resistance and low cost. Part of scrap iron is used as the raw material, and secondary refining is performed, so that the product quality is more stable and uniform and the material has lower contents of sulfur, phosphorus and other harmful elements. By adding the refining agent, the porosity is lowered by 1-2 degrees, and the oxide inclusions are lowered by 2 levels or so. The service life of the cam rotor pump rotor made from the alloy steel is obviously prolonged.

Description

A kind of for field spider pump rotor wear-resisting alloy steel material and preparation method thereof
Technical field
The present invention relates to metallic substance preparation field, relate in particular to a kind of for field spider pump rotor wear-resisting alloy steel material and preparation method thereof.
Background technology
The development of steel alloy has had the history of more than 100 year, up to the present, diversified steel alloy is employed industrial, mainly contains with Types Below: the steel alloy of the various excellent performances such as quenched and tempered steel, spring steel, roller bearing steel, tool steel, property steel, high temperature steel, low-temperature steel.
The steel alloy that pump valve is used has varied, technology has very much progress, but still has a lot of problems to exist, as wear resistance, hardness, rustless property, corrosion resistance nature, high and low temperature resistance, fragility, toughness etc., in a lot of occasions, can't meet the requirement of production, also require further improvement, to enhance productivity, reduce costs, improve security, for high-quality precision and sophisticated technology development provides safeguard, for social development provides power, task is also very arduous.
Summary of the invention
The object of the present invention is to provide a kind ofly for field spider pump rotor wear-resisting alloy steel material and preparation method thereof, this alloy material has the feature of high wear resistance, corrosion-resistant, hardness and intensity.
Technical scheme of the present invention is as follows:
For a field spider pump rotor wear-resisting alloy steel material, it is characterized in that: chemical element composition and mass percent thereof that it contains are: carbon 1.2-1.4, silicon 0.1-0.2, titanium 4.2-4.5, boron 0.1-0.2, manganese 3.2-3.5, zinc 0.12-0.15, Sb0.06-0.08, Bi0.09-0.12, Yb0.03-0.05, P≤0.030, S≤0.030, surplus are iron.
The described production method for field spider pump rotor wear-resisting alloy steel material, is characterized in that:
(1), preparing the pig iron and scrap iron originates as ferrous substrate in 1:1-3 ratio, the pig iron is added to drop in stove and melt, carry out desulfurization, deoxidation, employing refining agent initial refining, add alloying constituent and carry out alloying, then add scrap iron fusing, add refining agent secondary refining, detection and adjust chemical element component content to qualified, casting, casting postheat treatment etc.;
(2) in alloying process, to the lot sequence that drops into alloying element in stove, be: (1) silicon, manganese; (2) titanium, Sb; (3) zinc, Bi; (4) other remaining component; The timed interval that each batch drops into element is 12-15 minute, after feeding intake, stirs.
Described casting postheat treatment is: first by room temperature, with 210-230 ℃/h of speed, be warming up to 630-650 ℃, then be cooled to 550-570 ℃ with 150-170 ℃/h of speed, then continue to be warming up to 920-935 ℃ with 210-230 ℃/h of speed, insulation 3-4 hour; With 140-160 ℃/h of speed, be cooled to 720-750 ℃ again, insulation 40-60 minute, then with 140-160 ℃/h of speed, be cooled to 620-630 ℃, insulation 40-60 minute; With 100-120 ℃/h of speed, be cooled to 320-340 ℃ again, insulation 2-3 hour; With 150-170 ℃/h of speed, be warming up to 350-370 ℃ again, then be cooled to 200-230 ℃ with 50-60 ℃/h of speed, then be warming up to 530-550 ℃ with 150-170 ℃/h of speed, insulation 2-3 hour, takes out air cooling and get final product.
Described refining agent is made by the raw material of following weight part: instrument comminuted steel shot 3-4, Repone K 5-8, Calcium Fluoride (Fluorspan) 3-5, Graphite Powder 99 5-8, Sodium Silicofluoride 8-10, jade powder 3-4, montmorillonite 1-2, lazurite 3-5, potassium felspar sand 3-5, titanium dioxide 1-2, diatomite in powder 3-4, Sodium Silicofluoride 1-2, SODIUMNITRATE 2-3; Preparation method mixes each raw material, is heated to molten state, then, is poured into Quench in pure water, then is ground into 100-200 order powder; Gained powder is added and is equivalent to the silane resin acceptor kh-550 of powder weight 2-3%, the nano-carbon powder of 1-2%, after mixing, under 8-15Mpa, be pressed into base, then, at 900-950 ℃, calcine 3-4 hour, cooling after, be ground into again 150-250 order powder, obtain.
Beneficial effect of the present invention
The present invention is by using the plurality of raw materials such as calcium halophosphate activated by antimony andmanganese, boron to combine, proportioning raw materials and production technique are rationally set, input order is rationally set, rationally control casting postheat treatment temperature, the steel alloy forming has high strength, high rigidity, good, the corrosion resistant feature of wear resistance, and cost is low; Use part scrap iron as raw material, and through secondary refining, make more stable uniform of quality, the harmful elements such as sulphur phosphorus are lower.Refining agent of the present invention is for Foundry Production, and the degree of porosity obviously improving in yield rate, particularly foundry goods reduces 1-2 degree, is controlled effectively, and can not produce pore at cast(ing) surface, and trapped oxide also obviously reduces, and oxide inclusion is 2 grades of left and right.Steel alloy of the present invention is applicable to manufacture field spider pump rotor, corrosion-resistant, and obviously extend work-ing life.
Embodiment
For a field spider pump rotor wear-resisting alloy steel material, chemical element composition and mass percent thereof that it contains are: carbon 1.2-1.4, silicon 0.1-0.2, titanium 4.2-4.5, boron 0.1-0.2, manganese 3.2-3.5, zinc 0.12-0.15, Sb0.06-0.08, Bi0.09-0.12, Yb0.03-0.05, P≤0.030, S≤0.030, surplus are iron.
The described production method for field spider pump rotor wear-resisting alloy steel material is:
(1), preparing the pig iron and scrap iron originates as ferrous substrate in 1:2 ratio, the pig iron is added to drop in stove and melt, carry out desulfurization, deoxidation, employing refining agent initial refining, add alloying constituent and carry out alloying, then add scrap iron fusing, add refining agent secondary refining, detection and adjust chemical element component content to qualified, casting, casting postheat treatment etc.;
(2) in alloying process, to the lot sequence that drops into alloying element in stove, be: (1) silicon, manganese; (2) titanium, Sb; (3) zinc, Bi; (4) other remaining component; The timed interval that each batch drops into element is 14 minutes, after feeding intake, stirs.
Described casting postheat treatment is: first by room temperature, with 220 ℃/h of speed, be warming up to 640 ℃, then be cooled to 560 ℃ with 160 ℃/h of speed, then continue to be warming up to 930 ℃ with 220 ℃/h of speed, be incubated 3.5 hours; With 150 ℃/h of speed, be cooled to 740 ℃ again, be incubated 50 minutes, then be cooled to 625 ℃ with 150 ℃/h of speed, be incubated 50 minutes; With 110 ℃/h of speed, be cooled to 330 ℃ again, be incubated 2.5 hours; With 160 ℃/h of speed, be warming up to 360 ℃ again, then be cooled to 220 ℃ with 55 ℃/h of speed, then be warming up to 540 ℃ with 160 ℃/h of speed, be incubated 2.5 hours, take out air cooling and get final product.
Described refining agent by following weight part (kilogram) raw material make: instrument comminuted steel shot 3, Repone K 6, Calcium Fluoride (Fluorspan) 4, Graphite Powder 99 7, Sodium Silicofluoride 9, jade powder 3, montmorillonite 1.5, lazurite 4, potassium felspar sand 4, titanium dioxide 1.5, diatomite in powder 3.5, Sodium Silicofluoride 1.5, SODIUMNITRATE 2.5; Preparation method mixes each raw material, is heated to molten state, then, is poured into Quench in pure water, then is ground into 150 order powder; Gained powder is added and is equivalent to the silane resin acceptor kh-550 of powder weight 3%, 2% nano-carbon powder, after mixing, under 11Mpa, be pressed into base, then, at 930 ℃, calcine 3.5 hours, cooling after, then be ground into 200 order powder, obtain.
The present invention for the mechanical property of field spider pump rotor wear-resisting alloy steel material is: tensile strength 1376MPa, yield strength 972.6MPa, unit elongation 12.6%, relative reduction in area 21.3%, impact absorbing energy 52J, impelling strength 61.5J/cm2, hardness 293.8HB.

Claims (4)

1. for a field spider pump rotor wear-resisting alloy steel material, it is characterized in that: chemical element composition and mass percent thereof that it contains are: carbon 1.2-1.4, silicon 0.1-0.2, titanium 4.2-4.5, boron 0.1-0.2, manganese 3.2-3.5, zinc 0.12-0.15, Sb0.06-0.08, Bi0.09-0.12, Yb0.03-0.05, P≤0.030, S≤0.030, surplus are iron.
2. the production method for field spider pump rotor wear-resisting alloy steel material according to claim 1, is characterized in that:
(1), preparing the pig iron and scrap iron originates as ferrous substrate in 1:1-3 ratio, the pig iron is added to drop in stove and melt, carry out desulfurization, deoxidation, employing refining agent initial refining, add alloying constituent and carry out alloying, then add scrap iron fusing, add refining agent secondary refining, detection and adjust chemical element component content to qualified, casting, casting postheat treatment etc.;
(2) in alloying process, to the lot sequence that drops into alloying element in stove, be: (1) silicon, manganese; (2) titanium, Sb; (3) zinc, Bi; (4) other remaining component; The timed interval that each batch drops into element is 12-15 minute, after feeding intake, stirs.
3. the production method for field spider pump rotor wear-resisting alloy steel material according to claim 2, it is characterized in that: described casting postheat treatment is: first by room temperature, with 210-230 ℃/h of speed, be warming up to 630-650 ℃, with 150-170 ℃/h of speed, be cooled to 550-570 ℃ again, continue to be again warming up to 920-935 ℃ with 210-230 ℃/h of speed insulation 3-4 hour; With 140-160 ℃/h of speed, be cooled to 720-750 ℃ again, insulation 40-60 minute, then with 140-160 ℃/h of speed, be cooled to 620-630 ℃, insulation 40-60 minute; With 100-120 ℃/h of speed, be cooled to 320-340 ℃ again, insulation 2-3 hour; With 150-170 ℃/h of speed, be warming up to 350-370 ℃ again, then be cooled to 200-230 ℃ with 50-60 ℃/h of speed, then be warming up to 530-550 ℃ with 150-170 ℃/h of speed, insulation 2-3 hour, takes out air cooling and get final product.
4. the production method for field spider pump rotor wear-resisting alloy steel material according to claim 2, is characterized in that: described refining agent is made by the raw material of following weight part: instrument comminuted steel shot 3-4, Repone K 5-8, Calcium Fluoride (Fluorspan) 3-5, Graphite Powder 99 5-8, Sodium Silicofluoride 8-10, jade powder 3-4, montmorillonite 1-2, lazurite 3-5, potassium felspar sand 3-5, titanium dioxide 1-2, diatomite in powder 3-4, Sodium Silicofluoride 1-2, SODIUMNITRATE 2-3; Preparation method mixes each raw material, is heated to molten state, then, is poured into Quench in pure water, then is ground into 100-200 order powder; Gained powder is added and is equivalent to the silane resin acceptor kh-550 of powder weight 2-3%, the nano-carbon powder of 1-2%, after mixing, under 8-15Mpa, be pressed into base, then, at 900-950 ℃, calcine 3-4 hour, cooling after, be ground into again 150-250 order powder, obtain.
CN201310549972.1A 2013-11-08 2013-11-08 Wear-resistant alloy steel material for cam rotor pump rotors and preparation method thereof CN103667993A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310549972.1A CN103667993A (en) 2013-11-08 2013-11-08 Wear-resistant alloy steel material for cam rotor pump rotors and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201310549972.1A CN103667993A (en) 2013-11-08 2013-11-08 Wear-resistant alloy steel material for cam rotor pump rotors and preparation method thereof

Publications (1)

Publication Number Publication Date
CN103667993A true CN103667993A (en) 2014-03-26

Family

ID=50306761

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201310549972.1A CN103667993A (en) 2013-11-08 2013-11-08 Wear-resistant alloy steel material for cam rotor pump rotors and preparation method thereof

Country Status (1)

Country Link
CN (1) CN103667993A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105389445A (en) * 2015-12-15 2016-03-09 常熟市明瑞针纺织有限公司 Knitting cam profile curve automatic generating method

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2327806C1 (en) * 2006-12-12 2008-06-27 Юлия Алексеевна Щепочкина Cast steel
CN101248204A (en) * 2005-08-24 2008-08-20 尤迪霍尔姆工具公司 Steel alloy and tools or components manufactured out of the steel alloy
WO2011122134A1 (en) * 2010-03-30 2011-10-06 新日本製鐵株式会社 Steel for high frequency hardening, roughly molded material for high frequency hardening and process for production thereof, and high-frequency-hardened steel member
CN102985577A (en) * 2010-07-14 2013-03-20 新日铁住金株式会社 Steel having excellent machinability for mechanical structure
CN103194688A (en) * 2013-03-28 2013-07-10 宝山钢铁股份有限公司 Wear-resistant steel pipe and manufacture method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101248204A (en) * 2005-08-24 2008-08-20 尤迪霍尔姆工具公司 Steel alloy and tools or components manufactured out of the steel alloy
RU2327806C1 (en) * 2006-12-12 2008-06-27 Юлия Алексеевна Щепочкина Cast steel
WO2011122134A1 (en) * 2010-03-30 2011-10-06 新日本製鐵株式会社 Steel for high frequency hardening, roughly molded material for high frequency hardening and process for production thereof, and high-frequency-hardened steel member
CN102985577A (en) * 2010-07-14 2013-03-20 新日铁住金株式会社 Steel having excellent machinability for mechanical structure
CN103194688A (en) * 2013-03-28 2013-07-10 宝山钢铁股份有限公司 Wear-resistant steel pipe and manufacture method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105389445A (en) * 2015-12-15 2016-03-09 常熟市明瑞针纺织有限公司 Knitting cam profile curve automatic generating method

Similar Documents

Publication Publication Date Title
CN103014550B (en) High chromium multielement alloy wear resisting ball and manufacturing method thereof
CN101906565B (en) Carbide-containing ausferrite spheroidal graphite cast iron grinding ball and manufacturing method thereof
CN102534398B (en) Ferroboron-containing alloy wear-resistant material and preparation method thereof
CN102383066B (en) Abrasion resistant cast steel and preparation method thereof
CN100489139C (en) High-strength abrasion-proof cast steel lining board and manufacturing method thereof
CN101497966B (en) High-hardness hypereutectic high chromium, manganese, molybdenum and tungsten alloy wear resistant steel material and use thereof
CN100532619C (en) High-boron low-carbon abrasion resistant cast steel and heat treatment method thereof
CN101613826B (en) High chromium wear resistance white cast iron for lining plate of low-speed rolled crusher
CN102330016B (en) Preparation method of hypoeutectic high-chromium white cast iron
CN101660097B (en) Wear-resisting alloy steel with high boron, high chrome and low carbon and preparation method thereof
CN101691640B (en) High strength low alloy wear resistance steel plate and preparation method thereof
CN102560232B (en) Hypoeutectic high-chromium cast iron for slurry pump blade and heat treatment process
CN100489140C (en) Vertical grinding hollow abrading-resistant ball chemical composition control and thermal treatment process
CN103540855A (en) High-toughness high-boron medium-chrome low-carbon wear-resisting alloy steel and preparation method thereof
CN1276113C (en) High boron foundry iron base anti-wear alloy and its heat treatment method
CN103556064A (en) Metastable austenite high-boron high-chrome low-carbon wear-resisting alloy steel and preparation method thereof
CN101935809A (en) High performance rare-earth duplex stainless steel alloy material and preparation method thereof
CN103817312B (en) A kind of wear-resisting composite liner and preparation method thereof
CN103320720A (en) Vanadium-containing high-boron high-chromium wear-resistant alloy and preparation method thereof
CN103088249A (en) Abrasion-resistant alloy cast iron material with high hardness for chute lining plate, and preparation method thereof
CN101709427A (en) Low-cost, high-strength, high-toughness and high-abrasion resistance cold-working die steel and preparation method thereof
CN103805902A (en) Process for manufacturing centrifugally-cast easy-cutting high-speed steel roll
CN102251183A (en) Boron-containing high-chromium wear-resistant alloy and preparation method thereof
CN102220542B (en) Industrial production method of chromium-free white cast iron with high wear resistance
CN103498107A (en) High-boron high-chromium low-carbon high-temperature-resistant wear-resisting alloy steel and manufacturing method thereof

Legal Events

Date Code Title Description
PB01 Publication
SE01 Entry into force of request for substantive examination
C10 Entry into substantive examination
RJ01 Rejection of invention patent application after publication

Application publication date: 20140326

RJ01 Rejection of invention patent application after publication