CN103667548B - A kind of synthetic sperm oil fat liquoring complex agent and preparation method thereof - Google Patents

A kind of synthetic sperm oil fat liquoring complex agent and preparation method thereof Download PDF

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CN103667548B
CN103667548B CN201310563450.7A CN201310563450A CN103667548B CN 103667548 B CN103667548 B CN 103667548B CN 201310563450 A CN201310563450 A CN 201310563450A CN 103667548 B CN103667548 B CN 103667548B
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冯练享
白清泉
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QIHE LEAHOU CHEMICAL INDUSTRY Co Ltd
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Abstract

本发明提供了一种合成鲸蜡油复合加脂剂及其制备方法。具体包括如下步骤:(1)加入油酸和催化剂,升温至90℃,在1小时内加入聚乙二醇,油酸与聚乙二醇的摩尔比为1∶1.05,催化剂的用量为物料总质量的0.1-0.5%;(2)然后升温至150-200℃,并抽真空脱水,反应2-5小时,每个1小时检查一次酸值,直到不再变化,并测水溶性,合格后降温至40℃以下过滤催化剂放料,得到红棕色透明油状液体的合成鲸蜡油;(3)加入合成鲸蜡油质量的10-15%的噁唑烷、2-5%的聚醚改性硅油和5-10%的亚硫酸化鱼油复配,然后加入去离子水调整至50%的固含量,得到红棕色透明的合成鲸蜡油复合加脂剂。The invention provides a synthetic cetyl oil compound fatliquoring agent and a preparation method thereof. Concretely comprise following steps: (1) add oleic acid and catalyzer, heat up to 90 ℃, add polyethylene glycol within 1 hour, the mol ratio of oleic acid and polyethylene glycol is 1: 1.05, and the consumption of catalyzer is total material 0.1-0.5% of the mass; (2) Then heat up to 150-200 ° C, and vacuum dehydration, react for 2-5 hours, check the acid value every 1 hour until there is no change, and measure the water solubility, after passing Cool down to below 40 DEG C and filter catalyst discharge, obtain the synthetic cetyl oil of reddish-brown transparent oily liquid; (3) add the oxazolidine of 10-15% of synthetic cetyl oil quality, the polyether modification of 2-5% Silicone oil and 5-10% sulfited fish oil are compounded, then deionized water is added to adjust the solid content to 50%, and a reddish-brown transparent synthetic cetyl oil compound fatliquor is obtained.

Description

一种合成鲸蜡油复合加脂剂及其制备方法A kind of synthetic cetyl oil compound fatliquoring agent and preparation method thereof

技术领域technical field

本发明涉及一种合成鲸蜡油复合加脂剂及其制备方法,属于皮革化工技术领域。The invention relates to a synthetic cetyl oil compound fatliquoring agent and a preparation method thereof, belonging to the technical field of leather chemical industry.

背景技术Background technique

鲸蜡油中含有大约70%以上的不饱和脂肪酸的长链脂肪醇酯,这种特殊的化学结构决定了它能赋予皮革除了应有的柔软丰满外,还有良好的油润感和蜡感,其他加脂剂则不具备这一特点。但由于鲸鱼资源稀少以及捕杀的限制,天然鲸蜡油来源非常稀缺,人们开始了合成鲸蜡油的研制。合成鲸蜡油主要以油酸、亚油酸等与油醇等进行酯化反应而成,合成方法主要有酶催化法及化学催化酯化法,酶催化法工业化成本太高,而化学催化酯化法常常要加入甲苯为带水剂,在催化剂存在下进行回流或减压反应,反应结束后需要回收溶剂,对设备的密封要求高,而且不同的催化剂反应温度及产品外观差别较大,如用对甲苯磺酸作催化剂时只需在120℃反应即可,但产品颜色很深。另外油醇价格很高,超过40元/kg,而且国内资源很少,需要进口,成本难以承受。为降低成本以适应于销售,很多市售的合成鲸蜡油加脂剂中含有的合成鲸蜡油组分很有限。Cetyl oil contains more than 70% long-chain fatty alcohol esters of unsaturated fatty acids. This special chemical structure determines that it can endow the leather with a good oily and waxy feeling in addition to the softness and plumpness it should have. , other fatliquors do not have this feature. However, due to the scarcity of whale resources and the limitation of hunting, the source of natural spermaceti oil is very scarce, and people have begun to develop synthetic spermaceti oil. Synthetic cetyl oil is mainly formed by the esterification reaction of oleic acid, linoleic acid, etc. In the chemical method, toluene is often added as a water-carrying agent, and the reflux or decompression reaction is carried out in the presence of a catalyst. After the reaction, the solvent needs to be recovered, which requires high sealing of the equipment, and the reaction temperature of different catalysts and the appearance of the product are quite different, such as When using p-toluenesulfonic acid as a catalyst, it only needs to react at 120°C, but the color of the product is very dark. In addition, the price of oleyl alcohol is very high, more than 40 yuan/kg, and domestic resources are scarce, so it needs to be imported, and the cost is unbearable. To adapt to sales for reducing costs, the synthetic cetyl oil components contained in many commercially available synthetic cetyl oil fatliquoring agents are very limited.

CN101948714提到,合成鲸蜡油是一种油性蜡酯,本身不含表面活性基团,无法与皮革进行有效结合,应用时通常借助于外加表面活性剂对其进行乳化,或者化学改性引入表面活性基团。第一种方法与皮革没有结合力,容易洗脱,而第二种方法则能与皮革的胶原纤维进行结合,因此很多研究更多的倾向于对其进行化学改性。传统的化学改性方法主要有硫酸化改性、三氧化硫磺化改性和氧化亚硫酸化改性,其中硫酸化改性对设备腐蚀较厉害,而且产生废酸水需要静置分离处理,其耐酸耐电解质的性能也很差,使得该产品难以推广。而经三氧化硫磺化的合成鲸蜡油产品,乳液稳定,耐酸、耐铬粉和耐电解质性能都较强,乳液颗粒细,渗透性好,但此法设备投资大,需要靠近硫酸生产厂以获得廉价的三氧化硫原料,在皮革化工企业中较难推广。氧化亚硫酸化法改性是对合成鲸蜡油中的双键先用空气鼓气变成更易于反应的环氧键,然后再用亚硫酸化试剂进行开环反应,产品性能与磺化法接近,亚硫酸化试剂也较廉价,但产品中会残留有刺激的二氧化硫气味,需要抽真空去除,而且会产生亚硫酸盐残留在产品中导致产品随着放置时间的延长存在析出饱和盐水的现象。CN101948714 mentions that synthetic cetyl oil is a kind of oily wax ester, which itself does not contain surface active groups and cannot be effectively combined with leather. It is usually emulsified by means of external surfactants or chemically modified to introduce surface active groups. active group. The first method has no binding force with leather and is easy to wash off, while the second method can be combined with leather collagen fibers, so many studies tend to chemically modify it. The traditional chemical modification methods mainly include sulfation modification, sulfur trioxide sulfonation modification and oxidative sulfitation modification. Among them, sulfation modification is more corrosive to equipment, and waste acid water needs to be separated for static treatment. The performance of acid resistance and electrolyte resistance is also very poor, making the product difficult to promote. The synthetic cetyl oil product sulfonated by sulfur trioxide has stable emulsion, strong acid resistance, chromium powder resistance and electrolyte resistance, fine emulsion particles, and good permeability. However, this method requires large equipment investment and needs to be close to the sulfuric acid production plant. Obtaining cheap sulfur trioxide raw materials is difficult to popularize in leather chemical enterprises. Modification by oxidative sulfitation method is to change the double bonds in the synthetic cetyl oil into more reactive epoxy bonds with air blowing, and then use sulfitation reagents for ring-opening reaction. The product performance is the same as that of the sulfonation method. Close, sulfiting reagents are also cheaper, but there will be irritating sulfur dioxide odor in the product, which needs to be removed by vacuuming, and sulfite residues in the product will cause the product to precipitate saturated brine as the storage time prolongs .

发明内容Contents of the invention

本发明的目的是针对传统合成鲸蜡油及其改性产品的不足,提供一种合成鲸蜡油复合加脂剂及其制备方法。本发明采用聚乙二醇代替油醇与油酸进行酯化反应来制备合成鲸蜡油,然后配以噁唑烷、聚醚改性硅油和亚硫酸化鱼油等有效成分复合而成。酯化时采用自制固体酸催化剂,其制备方法如CN02151526.3提及到的方法,聚乙二醇有着良好的润湿和柔软性,价格较便宜,广泛用于皮革纺织印染等行业,这样一来大大降低了成本,复配加脂剂时合成鲸蜡油的成分也可以大大提高。而且聚乙二醇亲水性较强,不需要分离,此法得到的合成鲸蜡油有良好的自乳化能力,无需外加乳化剂或者对其进行化学改性,大大简化了此类加脂剂的制备。反应过程采用间歇式真空除水,避免了采用溶剂作带水剂的危害。最终得到的加脂剂产品乳液稳定性好,综合加脂性能良好,成革有良好的油感和蜡感,柔软丰满度好。The purpose of the invention is to provide a kind of synthetic cetyl oil composite fatliquoring agent and preparation method thereof for the deficiency of traditional synthetic cetyl oil and modified products thereof. The invention adopts polyethylene glycol instead of oleyl alcohol to carry out esterification reaction with oleic acid to prepare synthetic cetyl oil, and then mixes active ingredients such as oxazolidine, polyether modified silicone oil, sulfited fish oil and the like to compound. Adopt self-made solid acid catalyst during esterification, its preparation method is as the method mentioned in CN02151526.3, polyethylene glycol has good wetting and softness, and the price is cheaper, and is widely used in industries such as leather textile printing and dyeing, such a The cost is greatly reduced, and the composition of synthetic cetyl oil can also be greatly improved when compounding the fatliquoring agent. Moreover, polyethylene glycol has strong hydrophilicity and does not need to be separated. The synthetic cetyl oil obtained by this method has good self-emulsifying ability, and does not need to add emulsifier or chemically modify it, which greatly simplifies this type of fatliquoring agent. preparation. The reaction process adopts intermittent vacuum to remove water, which avoids the harm of using solvent as water-carrying agent. The finally obtained fatliquor product has good emulsion stability, good comprehensive fatliquor performance, and the finished leather has good oily and waxy feeling, and good softness and fullness.

本发明实现上述发明目的所采用的技术方案是:The technical scheme adopted by the present invention to realize the above-mentioned purpose of the invention is:

一种合成鲸蜡油复合加脂剂及其制备方法,包括如下步骤:A kind of synthetic cetyl oil compound fatliquoring agent and preparation method thereof, comprises the steps:

(1)加入油酸和催化剂,升温至90℃,在1小时内加入聚乙二醇,油酸与聚乙二醇的摩尔比为1∶1.05,催化剂的用量为物料总质量的0.1-0.5%;(1) Add oleic acid and catalyst, heat up to 90°C, add polyethylene glycol within 1 hour, the molar ratio of oleic acid to polyethylene glycol is 1:1.05, and the amount of catalyst is 0.1-0.5 of the total mass of the material %;

(2)然后升温至150-200℃,并抽真空脱水,反应2-5小时,每个1小时检查一次酸值,直到不再变化,并测水溶性,合格后降温至40℃以下过滤催化剂放料,得到红棕色透明油状液体的合成鲸蜡油。实验中催化剂可以循环使用8-10次;(2) Then heat up to 150-200°C, vacuumize and dehydrate, react for 2-5 hours, check the acid value every 1 hour until there is no change, and measure the water solubility, cool down to below 40°C and filter the catalyst after passing the test Blowing, obtain the synthetic cetyl oil of reddish-brown transparent oily liquid. The catalyst can be recycled 8-10 times in the experiment;

(3)加入合成鲸蜡油质量的10-15%的噁唑烷、2-5%的聚醚改性硅油和5-10%的亚硫酸化鱼油复配,然后加入去离子水调整至50%的固含量,得到红棕色透明的合成鲸蜡油复合加脂剂。(3) Add 10-15% oxazolidine, 2-5% polyether modified silicone oil and 5-10% sulfited fish oil of synthetic cetyl oil quality to compound, then add deionized water to adjust to 50 % solid content, obtain the reddish-brown transparent synthetic cetyl oil compound fatliquoring agent.

上述制备方法中,所述的聚乙二醇为PEG400、PFG600、PEG800中的任意一种或者几种的混合物。In the above preparation method, the polyethylene glycol is any one or a mixture of PEG400, PFG600, and PEG800.

上述制备方法中,所述的催化剂为自制的固体酸催化剂,催化剂用量为物料总质量的0.1-0.5%,优选为0.2-0.3%。In the above preparation method, the catalyst is a self-made solid acid catalyst, and the amount of the catalyst is 0.1-0.5% of the total mass of the material, preferably 0.2-0.3%.

上述制备方法中,所述的噁唑烷为陶氏化学公司的ZOLDINEZE,用量为合成鲸蜡油质量的10-15%,优选为12-13%。In the above preparation method, the oxazolidine is ZOLDINEZE of Dow Chemical Company, and the dosage is 10-15% of the quality of synthetic cetyl oil, preferably 12-13%.

上述制备方法中,所述的聚醚改性硅油为道康宁公司的DC-190,用量为为合成鲸蜡油质量的2-5%,优选为2.5-3.5%。In the above preparation method, the polyether modified silicone oil is DC-190 of Dow Corning Company, and the dosage is 2-5% of the quality of synthetic cetyl oil, preferably 2.5-3.5%.

上述制备方法中,所述的亚硫酸化鱼油为力厚化工公司公司的LUTAPOLTIS,用量为为合成鲸蜡油质量的5-10%,优选为6-8%。In the above preparation method, the sulfited fish oil is LUTAPOLTIS of Lihou Chemical Company, and the dosage is 5-10% of the quality of synthetic cetyl oil, preferably 6-8%.

为了考察该合成鲸蜡油复合加脂剂的加脂效果,本发明通过以下应用实例进行考察。In order to investigate the fatliquoring effect of this synthetic cetyl oil compound fatliquor, the present invention investigates by following application examples.

应用实例:山羊皮服装革Application example: goatskin garment leather

分别取山羊皮蓝湿皮胚一张,对剖、片皮、削匀、分别标记为A和B,其中A皮中加入8%的合成鲸蜡油复合加脂剂,B皮中加入8%市售鲸蜡油加脂剂。Take one piece of wet-blue goatskin embryo, cut it in half, slice it, peel it evenly, and mark it as A and B respectively. Add 8% synthetic cetyl oil compound fatliquoring agent to A skin, and add 8% to B skin Commercially available cetyl oil fatliquor.

工艺条件:Process conditions:

称重:准确称皮重,作为以下工序的用料依据Weighing: Accurately weigh the tare weight as the basis for the materials used in the following processes

(注:L-6,PR为本公司复鞣剂产品)(Note: L-6, PR are retanning agent products of our company)

具体实施方式detailed description

下面通过实施例对本发明进行具体描述。但不应将理解为本发明上述主题的范围仅限于以下的实施例,凡基于本发明内容所实现的技术均属于本发明的范围。The present invention is specifically described below by way of examples. However, it should not be understood that the scope of the above-mentioned themes of the present invention is limited to the following embodiments, and all technologies realized based on the content of the present invention belong to the scope of the present invention.

实施例1Example 1

(1)加入油酸70kg和催化剂0.5kg,升温至90℃,在1小时内加入聚乙二醇PEG400105kg。(1) Add 70kg of oleic acid and 0.5kg of catalyst, heat up to 90°C, and add 105kg of polyethylene glycol PEG400 within 1 hour.

(2)然后升温至180℃,反应3小时,酸值不再变化,水溶性合格,降温至40℃以下过滤催化剂放料,得到红棕色透明油状液体的合成鲸蜡油。(2) then be warming up to 180 ℃, react 3 hours, acid value no longer changes, water solubility is qualified, be cooled to below 40 ℃ and filter catalyst discharge, obtain the synthetic cetyl oil of reddish-brown transparent oily liquid.

(3)加入16kg的噁唑烷、3.5kg的聚醚改性硅油和12kg的亚硫酸化鱼油,然后加入去离子水161kg调整至50%的含量,得到红棕色透明的合成鲸蜡油复合加脂剂367.5kg。(3) Add 16kg of oxazolidine, 3.5kg of polyether modified silicone oil and 12kg of sulfited fish oil, then add 161kg of deionized water to adjust to a content of 50%, to obtain a reddish-brown transparent synthetic cetyl oil. Fat agent 367.5kg.

应用试验后测试结果如表1.The test results after the application test are shown in Table 1.

表1皮样的检测结果Table 1 Skin sample test results

项目project AA BB 国家标准National standard 水分含量及挥发物/%Moisture content and volatile matter/% 1414 13.113.1 12-2012-20 二氯甲烷萃取物/%Dichloromethane extract/% 18.118.1 16.516.5 12-1912-19 抗张强度/(N/mm2)Tensile strength/(N/mm 2 ) 23.723.7 16.816.8 ≥10≥10 断裂伸长率/%Elongation at break/% 124124 8282 35-5535-55 破裂崩裂高度/mmCrack height/mm 21.321.3 14.414.4 ≥7≥7 撕裂强度/(N/mm)Tear strength/(N/mm) 56.756.7 38.738.7 ≥20≥20

实施例2Example 2

(1)加入油酸70kg和催化剂0.4kg,升温至90℃,在1小时内加入聚乙二醇PEG40060kg和PEG80045kg。(1) Add 70kg of oleic acid and 0.4kg of catalyst, heat up to 90°C, add polyethylene glycol PEG40060kg and PEG80045kg within 1 hour.

(2)然后升温至175℃,反应4小时,酸值不再变化,水溶性合格,降温至40℃以下过滤催化剂放料,得到红棕色透明油状液体的合成鲸蜡油。(2) then be warming up to 175 ℃, react 4 hours, acid value no longer changes, and water solubility is qualified, be cooled to below 40 ℃ and filter catalyst discharge, obtain the synthetic cetyl oil of reddish-brown transparent oily liquid.

(3)加入合成鲸蜡油质量的22kg的噁唑烷、7kg的聚醚改性硅油和168kg%的亚硫酸化鱼油,然后加入去离子水168kg调整至50%含量,得到红棕色透明的合成鲸蜡油复合加脂剂379kg。(3) Add 22kg of oxazolidine, 7kg of polyether modified silicone oil and 168kg% sulfited fish oil of synthetic cetyl oil quality, then add 168kg of deionized water to adjust to 50% content, to obtain reddish-brown transparent synthetic Cetyl oil compound fatliquor 379kg.

应用试验后测试结果如表2.The test results after the application test are shown in Table 2.

表2皮样的检测结果The detection result of table 2 skin sample

项目project AA BB 国家标准National standard 水分含量及挥发物/%Moisture content and volatile matter/% 14.614.6 13.113.1 12-2012-20 二氯甲烷萃取物/%Dichloromethane extract/% 18.318.3 16.516.5 12-1912-19 抗张强度/(N/mm2)Tensile strength/(N/mm 2 ) 24.324.3 16.816.8 ≥10≥10 断裂伸长率/%Elongation at break/% 117117 8282 35-5535-55 破裂崩裂高度/mmCrack height/mm 23.523.5 14.414.4 ≥7≥7 撕裂强度/(N/mm)Tear strength/(N/mm) 57.257.2 38.738.7 ≥20≥20

Claims (5)

1.一种合成鲸蜡油复合加脂剂的制备方法,其特征在于包括如下步骤:1. a preparation method for synthesizing cetyl oil composite fatliquoring agent, is characterized in that comprising the steps: (1)加入油酸和固体酸催化剂,升温至90℃,在1小时内加入聚乙二醇,油酸与聚乙二醇的摩尔比为1∶1.05,催化剂的用量为物料总质量的0.1-0.5%;(1) Add oleic acid and solid acid catalyst, heat up to 90 ° C, add polyethylene glycol within 1 hour, the molar ratio of oleic acid and polyethylene glycol is 1: 1.05, and the consumption of catalyst is 0.1% of the total mass of the material -0.5%; (2)然后升温至150-200℃,并抽真空脱水,反应2-5小时,每隔1小时检查一次酸值,直到不再变化,并测水溶性,合格后降温至40℃以下过滤催化剂放料,得到红棕色透明油状液体的合成鲸蜡油,实验中催化剂循环使用8-10次;(2) Then heat up to 150-200°C, vacuumize and dehydrate, react for 2-5 hours, check the acid value every 1 hour until there is no change, and measure the water solubility, cool down to below 40°C and filter the catalyst after passing the test Blowing, obtain the synthetic cetyl oil of reddish-brown transparent oily liquid, catalyst is recycled 8-10 times in the experiment; (3)加入合成鲸蜡油质量的10-15%的噁唑烷、2-5%的聚醚改性硅油和5-10%的亚硫酸化鱼油复配,然后加入去离子水调整至质量比为50%的含量,得到红棕色透明的合成鲸蜡油复合加脂剂。(3) Add 10-15% oxazolidine, 2-5% polyether modified silicone oil and 5-10% sulfited fish oil of the quality of synthetic cetyl oil to compound, then add deionized water to adjust to the quality Ratio is the content of 50%, obtains the synthetic spermaceti oil compound fatliquoring agent of reddish-brown transparent. 2.根据权利要求1所述的一种合成鲸蜡油复合加脂剂的制备方法,其特征在于所述的聚乙二醇为PEG400、PEG600、PEG800中的任意一种或者几种的混合物。2. the preparation method of a kind of synthetic cetyl oil composite fatliquor according to claim 1 is characterized in that described polyethylene glycol is any one or several mixtures in PEG400, PEG600, PEG800. 3.根据权利要求1所述的一种合成鲸蜡油复合加脂剂的制备方法,其特征在于所述的噁唑烷为陶氏化学公司的ZOLDINEZE。3. the preparation method of a kind of synthetic cetyl oil composite fatliquor according to claim 1 is characterized in that described oxazolidine is the ZOLDINEZE of Dow Chemical Company. 4.根据权利要求1所述的一种合成鲸蜡油复合加脂剂的制备方法,其特征在于所述的聚醚改性硅油为道康宁公司的DC-190。4. the preparation method of a kind of synthetic cetyl oil composite fatliquoring agent according to claim 1 is characterized in that described polyether modified silicone oil is the DC-190 of Dow Corning Company. 5.根据权利要求1所述的一种合成鲸蜡油复合加脂剂的制备方法,其特征在于所述的亚硫酸化鱼油为力厚化工公司的LUTAPOLTIS。5. the preparation method of a kind of synthetic cetyl oil composite fatliquoring agent according to claim 1 is characterized in that described sulfited fish oil is the LUTAPOLTIS of power thick chemical company.
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