CN103667548A - Synthetic sperm oil complex greasing agent and preparation method thereof - Google Patents

Synthetic sperm oil complex greasing agent and preparation method thereof Download PDF

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CN103667548A
CN103667548A CN201310563450.7A CN201310563450A CN103667548A CN 103667548 A CN103667548 A CN 103667548A CN 201310563450 A CN201310563450 A CN 201310563450A CN 103667548 A CN103667548 A CN 103667548A
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cetyl
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冯练享
白清泉
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QIHE LEAHOU CHEMICAL INDUSTRY Co Ltd
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Abstract

本发明提供了一种合成鲸蜡油复合加脂剂及其制备方法。具体包括如下步骤:(1)加入油酸和催化剂,升温至90℃,在1小时内加入聚乙二醇,油酸与聚乙二醇的摩尔比为1∶1.05,催化剂的用量为物料总质量的0.1-0.5%;(2)然后升温至150-200℃,并抽真空脱水,反应2-5小时,每个1小时检查一次酸值,直到不再变化,并测水溶性,合格后降温至40℃以下过滤催化剂放料,得到红棕色透明油状液体的合成鲸蜡油;(3)加入合成鲸蜡油质量的10-15%的噁唑烷、2-5%的聚醚改性硅油和5-10%的亚硫酸化鱼油复配,然后加入去离子水调整至50%的固含量,得到红棕色透明的合成鲸蜡油复合加脂剂。The invention provides a synthetic cetyl oil compound fatliquoring agent and a preparation method thereof. Concretely comprise following steps: (1) add oleic acid and catalyzer, heat up to 90 ℃, add polyethylene glycol within 1 hour, the mol ratio of oleic acid and polyethylene glycol is 1: 1.05, and the consumption of catalyzer is total material 0.1-0.5% of the mass; (2) Then heat up to 150-200 ° C, and vacuum dehydration, react for 2-5 hours, check the acid value every 1 hour until there is no change, and measure the water solubility, after passing Cool down to below 40 DEG C and filter catalyst discharge, obtain the synthetic cetyl oil of reddish-brown transparent oily liquid; (3) add the oxazolidine of 10-15% of synthetic cetyl oil quality, the polyether modification of 2-5% Silicone oil and 5-10% sulfited fish oil are compounded, then deionized water is added to adjust the solid content to 50%, and a reddish-brown transparent synthetic cetyl oil compound fatliquor is obtained.

Description

A kind of synthetic sperm oil fat liquoring complex agent and preparation method thereof
Technical field
The present invention relates to a kind of synthetic sperm oil fat liquoring complex agent and preparation method thereof, belong to leather chemical industry technical field.
Background technology
The long-chain fat alcohol ester that contains about more than 70% unsaturated fatty acids in Sperm whale oil, this special chemical structure determined it can give leather except due soft and full, also have good glossy sense and wax sense, other fatting agents do not possess this feature.But due to whale resource scarcity and the restriction of catching and killing, natural Sperm whale oil source is very rare, and people have started the development of synthetic sperm oil.Synthetic sperm oil mainly carries out esterification with oleic acid, linolic acid etc. with oleyl alcohol etc. and forms, synthetic method mainly contains enzyme catalysis method and chemical catalysis esterification process, enzyme catalysis method industrialization cost is too high, and chemical catalysis esterification process usually to add toluene be band aqua, under existing, catalyzer refluxes or Depressor response, after finishing, reaction needs to reclaim solvent, seal request to equipment is high, and different catalyst reaction temperatures and product appearance difference larger, only need be 120 ℃ of reactions when made catalyzer with tosic acid, but product colour is very dark.Oleyl alcohol price is very high in addition, surpass 40 yuan/kg, and Domestic Resources seldom, needs import, and cost is difficult to bear.For reducing costs to be adapted to sell, the synthetic sperm oil ingredient containing in a lot of commercially available synthetic sperm oil fatting agents is very limited.
CN101948714 mentions, and synthetic sperm oil is a kind of oiliness wax ester, and itself, containing surface active groups, cannot not carry out effective combination with leather, during application, conventionally by means of additional tensio-active agent, it is carried out to emulsification, or chemical modification is introduced surface active groups.First method and leather do not have bonding force, easy wash-out, and second method can be carried out combination with the collegen filament of leather, and therefore a lot of research more tends to it to carry out chemical modification.Traditional chemical modification method mainly contains sulfation modification, SO 3 sulfonated modification and oxidate and sulfite modification, wherein sulfation modification is more severe to equipment corrosion, and generation waste acid water needs standing separation to process, the performance of its acidproof electrolyte-resistant is also very poor, makes this product be difficult to promote.And through SO 3 sulfonated synthetic sperm oil production, emulsion-stabilizing, acidproof, resistance to chromium powder and electrolyte-resistant performance are all stronger, emulsion particle is thin, good penetrability, but this method facility investment is large, need to be near gas washing in SA production factory to obtain cheap sulphur trioxide raw material, more difficult popularization in leather chemical industry enterprise.The modification of oxidate and sulfite method is that the two keys in synthetic sperm oil are first become to the epoxy bond that is easier to reaction with air air-blowing, and then carry out ring-opening reaction with sulphiting reagent, product performance and sulfonation method approach, sulphiting reagent is also more cheap, but the residual irritant sulfurous gas smell of meeting in product, need to vacuumize removal, and can produce sulphite and remain in and in product, cause product along with the prolongation of storage period exists the phenomenon of separating out saturated brine.
Summary of the invention
The object of the invention is the deficiency for traditional synthetic sperm oil and modified product thereof, a kind of synthetic sperm oil fat liquoring complex agent and preparation method thereof is provided.The present invention adopts polyoxyethylene glycol to replace oleyl alcohol and oleic acid to carry out esterification to prepare synthetic sperm oil, and then the effective constituent such as Pei Yi oxazolidine, polyether modified silicon oil and sulfited fish oil is composited.During esterification, adopt self-control solid acid catalyst, the method that its preparation method is mentioned to as CN02151526.3, polyoxyethylene glycol has good wetting and flexibility, price is more cheap, be widely used in the industries such as leather textile printing and dyeing, so greatly reduce cost, during composite fatting agent, the composition of synthetic sperm oil also can improve greatly.And polyoxyethylene glycol wetting ability is stronger, do not need separation, the synthetic sperm oil that this method obtains has good self-emulsifying ability, without additional emulsifying agent or to it, carries out chemical modification, has greatly simplified the preparation of this type of fatting agent.Reaction process adopts intermittent vacuum to dewater, and has avoided adopting solvent with the harm of aqua.The fatting agent product good emulsion stability finally obtaining, comprehensive stuffing is functional, and finished leather has good oil sense and wax sense, and soft and full degree is well.
The present invention realizes the technical scheme that foregoing invention object adopts:
A kind of synthetic sperm oil fat liquoring complex agent and preparation method thereof, comprises the steps:
(1) add oleic acid and catalyzer, be warming up to 90 ℃, in 1 hour, add polyoxyethylene glycol, the mol ratio of oleic acid and polyoxyethylene glycol is 1: 1.05, and the consumption of catalyzer is the 0.1-0.5% of material total mass;
(2) be then warming up to 150-200 ℃, and vacuumize dehydration, reaction 2-5 hour, within each 1 hour, check an acid number, until no longer change, and survey water-soluble, after qualified, be cooled to 40 ℃ of following filtering catalyst blowings, obtain the synthetic sperm oil of reddish-brown transparent oily liquid.In experiment, catalyzer can recycle 8-10 time;
(3) add the sulfited fish oil of the oxazolidine of the 10-15% of synthetic sperm oil quality, the polyether modified silicon oil of 2-5% and 5-10% composite, then add deionized water to be adjusted to 50% solid content, obtain the transparent synthetic sperm oil fat liquoring complex agent of reddish-brown.
In above-mentioned preparation method, described polyoxyethylene glycol is any one or several mixture in PEG400, PFG600, PEG800.
In above-mentioned preparation method, described catalyzer is homemade solid acid catalyst, and catalyst levels is the 0.1-0.5% of material total mass, is preferably 0.2-0.3%.
In above-mentioned preparation method, the ZOLDINE ZE that the oxazolidine of stating is Dow Chemical, consumption is the 10-15% of synthetic sperm oil quality, is preferably 12-13%.
In above-mentioned preparation method, the DC-190 that described polyether modified silicon oil is Dow Corning Corporation, consumption, for being the 2-5% of synthetic sperm oil quality, is preferably 2.5-3.5%.
In above-mentioned preparation method, the LUTAPOL TIS of described company of sulfited fish oil Wei Lihou chemical company, consumption, for being the 5-10% of synthetic sperm oil quality, is preferably 6-8%.
In order to investigate the stuffing effect of this synthetic sperm oil fat liquoring complex agent, the present invention investigates by following application example.
Application example: goat leather for making garment
Get respectively one of goatskin wet blue embryo, to cuing open, split, shaving, be labeled as A and B respectively, wherein in A skin, add 8% synthetic sperm oil fat liquoring complex agent, in B skin, add 8% commercially available Sperm whale oil fatting agent.
Processing condition:
Weigh: accurately tare, as the materials foundation of following operation
Figure BSA0000097493270000021
Figure BSA0000097493270000031
(note: L-6, PRWei our company retanning agent product)
Embodiment
Below by embodiment, the present invention is specifically described.But the scope that is interpreted as the above-mentioned theme of the present invention should only not limited to following embodiment, all technology realizing based on content of the present invention all belong to scope of the present invention.
Embodiment 1
(1) add oleic acid 70kg and catalyzer 0.5kg, be warming up to 90 ℃, in 1 hour, add polyoxyethylene glycol PEG400105kg.
(2) be then warming up to 180 ℃, react 3 hours, acid number no longer changes, water-soluble qualified, is cooled to 40 ℃ of following filtering catalyst blowings, obtains the synthetic sperm oil of reddish-brown transparent oily liquid.
(3) add 16kg oxazolidine, the polyether modified silicon oil of 3.5kg and the sulfited fish oil of 12kg, then add deionized water 161kg to be adjusted to 50% content, obtain the transparent synthetic sperm oil fat liquoring complex agent 367.5kg of reddish-brown.
After application test, test result is as table 1.
The detected result of table 1 skin sample
Project A B National standard
Moisture content and volatile matter/% 14 13.1 12-20
Dichloromethane extract/% 18.1 16.5 12-19
Tensile strength/(N/mm 2) 23.7 16.8 ≥10
Elongation at break/% 124 82 35-55
Height/the mm that bursts apart breaks 21.3 14.4 ≥7
Tear strength/(N/mm) 56.7 38.7 ≥20
Embodiment 2
(1) add oleic acid 70kg and catalyzer 0.4kg, be warming up to 90 ℃, in 1 hour, add polyoxyethylene glycol PEG400 60kg and PEG800 45kg.
(2) be then warming up to 175 ℃, react 4 hours, acid number no longer changes, water-soluble qualified, is cooled to 40 ℃ of following filtering catalyst blowings, obtains the synthetic sperm oil of reddish-brown transparent oily liquid.
(3) add the sulfited fish oil of the oxazolidine of the 22kg of synthetic sperm oil quality, the polyether modified silicon oil of 7kg and 168kg%, then add deionized water 168kg to be adjusted to 50% content, obtain the transparent synthetic sperm oil fat liquoring complex agent 379kg of reddish-brown.
After application test, test result is as table 2.
The detected result of table 2 skin sample
Project A B National standard
Moisture content and volatile matter/% 14.6 13.1 12-20
Dichloromethane extract/% 18.3 16.5 12-19
Tensile strength/(N/mm 2) 24.3 16.8 ≥10
Elongation at break/% 117 82 35-55
Height/the mm that bursts apart breaks 23.5 14.4 ≥7
Tear strength/(N/mm) 57.2 38.7 ≥20

Claims (6)

1.一种合成鲸蜡油复合加脂剂及其制备方法,其特征在于包括如下步骤:1. a synthetic cetyl oil composite fatliquoring agent and preparation method thereof, is characterized in that comprising the steps: (1)加入油酸和催化剂,升温至90℃,在1小时内加入聚乙二醇,油酸与聚乙二醇的摩尔比为1∶1.05,催化剂的用量为物料总质量的0.1-0.5%;(1) Add oleic acid and catalyst, heat up to 90°C, add polyethylene glycol within 1 hour, the molar ratio of oleic acid to polyethylene glycol is 1:1.05, and the amount of catalyst is 0.1-0.5 of the total mass of the material %; (2)然后升温至150-200℃,并抽真空脱水,反应2-5小时,每个1小时检查一次酸值,直到不再变化,并测水溶性,合格后降温至40℃以下过滤催化剂放料,得到红棕色透明油状液体的合成鲸蜡油,实验中催化剂可以循环使用8-10次;(2) Then heat up to 150-200°C, vacuumize and dehydrate, react for 2-5 hours, check the acid value every 1 hour until there is no change, and measure the water solubility, after passing, cool down to below 40°C and filter the catalyst Blowing to obtain the synthetic cetyl oil of reddish-brown transparent oily liquid, the catalyst can be recycled 8-10 times in the experiment; (3)加入合成鲸蜡油质量的10-15%的噁唑烷、2-5%的聚醚改性硅油和5-10%的亚硫酸化鱼油复配,然后加入去离子水调整至质量比为50%的含量,得到红棕色透明的合成鲸蜡油复合加脂剂。(3) Add 10-15% oxazolidine, 2-5% polyether modified silicone oil and 5-10% sulfited fish oil of the quality of synthetic cetyl oil to compound, then add deionized water to adjust to the quality Ratio is the content of 50%, obtains the synthetic spermaceti oil compound fatliquoring agent of reddish-brown transparent. 2.根据权利要求1所述的一种合成鲸蜡油复合加脂剂及其制备方法,其特征在于所述的聚乙二醇为PEG400、PFG600、PEG800中的任意一种或者几种的混合物。2. a kind of synthetic cetyl oil composite fatliquoring agent according to claim 1 and preparation method thereof, is characterized in that described polyethylene glycol is any one or several mixtures in PEG400, PFG600, PEG800 . 3.根据权利要求1所述的一种合成鲸蜡油复合加脂剂及其制备方法,其特征在于所述的催化剂为自制的固体酸催化剂,催化剂用量为物料总质量的0.1-0.5%,优选为0.2-0.3%。3. a kind of synthetic cetyl oil composite fatliquoring agent according to claim 1 and preparation method thereof, is characterized in that described catalyzer is the solid acid catalyst of self-made, and catalyst consumption is the 0.1-0.5% of material gross mass, Preferably it is 0.2-0.3%. 4.根据权利要求1所述的一种合成鲸蜡油复合加脂剂及其制备方法,其特征在于所述的噁唑烷为陶氏化学公司的ZOLDINE ZE,用量为合成鲸蜡油质量的10-15%,优选为12-13%。4. a kind of synthetic cetyl oil composite fatliquoring agent according to claim 1 and preparation method thereof, it is characterized in that described oxazolidine is the ZOLDINE ZE of Dow Chemical Company, and consumption is synthetic cetyl oil quality 10-15%, preferably 12-13%. 5.根据权利要求1所述的一种合成鲸蜡油复合加脂剂及其制备方法,其特征在于所述的聚醚改性硅油为道康宁公司的DC-190,用量为为合成鲸蜡油质量的2-5%,优选为2.5-3.5%。5. a kind of synthetic cetyl oil composite fatliquoring agent according to claim 1 and preparation method thereof, it is characterized in that described polyether modified silicone oil is the DC-190 of Dow Corning Company, consumption is for synthetic cetyl oil 2-5% by mass, preferably 2.5-3.5%. 6.根据权利要求1所述的一种合成鲸蜡油复合加脂剂及其制备方法,其特征在于所述的亚硫酸化鱼油为力厚化工公司公司的LUTAPOL TIS,用量为为合成鲸蜡油质量的5-10%,优选为6-8%。6. a kind of synthetic cetyl oil composite fatliquoring agent according to claim 1 and preparation method thereof, it is characterized in that described sulfited fish oil is the LUTAPOL TIS of power thick chemical company company, consumption is for synthetic cetyl 5-10% of oil mass, preferably 6-8%.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115216015A (en) * 2022-08-30 2022-10-21 齐河力厚化工有限公司 Fiber lubricant, preparation method thereof and fiber lubricant emulsion

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JP2010024318A (en) * 2008-07-17 2010-02-04 Kagawa Univ Lubricating oil and method for manufacturing the same, engine and bearing using them, and machinery
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115216015A (en) * 2022-08-30 2022-10-21 齐河力厚化工有限公司 Fiber lubricant, preparation method thereof and fiber lubricant emulsion

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