A kind of synthetic sperm oil fat liquoring complex agent and preparation method thereof
Technical field
The present invention relates to a kind of synthetic sperm oil fat liquoring complex agent and preparation method thereof, belong to leather chemical industry technical field.
Background technology
The long-chain fat alcohol ester that contains about more than 70% unsaturated fatty acids in Sperm whale oil, this special chemical structure determined it can give leather except due soft and full, also have good glossy sense and wax sense, other fatting agents do not possess this feature.But due to whale resource scarcity and the restriction of catching and killing, natural Sperm whale oil source is very rare, and people have started the development of synthetic sperm oil.Synthetic sperm oil mainly carries out esterification with oleic acid, linolic acid etc. with oleyl alcohol etc. and forms, synthetic method mainly contains enzyme catalysis method and chemical catalysis esterification process, enzyme catalysis method industrialization cost is too high, and chemical catalysis esterification process usually to add toluene be band aqua, under existing, catalyzer refluxes or Depressor response, after finishing, reaction needs to reclaim solvent, seal request to equipment is high, and different catalyst reaction temperatures and product appearance difference larger, only need be 120 ℃ of reactions when made catalyzer with tosic acid, but product colour is very dark.Oleyl alcohol price is very high in addition, surpass 40 yuan/kg, and Domestic Resources seldom, needs import, and cost is difficult to bear.For reducing costs to be adapted to sell, the synthetic sperm oil ingredient containing in a lot of commercially available synthetic sperm oil fatting agents is very limited.
CN101948714 mentions, and synthetic sperm oil is a kind of oiliness wax ester, and itself, containing surface active groups, cannot not carry out effective combination with leather, during application, conventionally by means of additional tensio-active agent, it is carried out to emulsification, or chemical modification is introduced surface active groups.First method and leather do not have bonding force, easy wash-out, and second method can be carried out combination with the collegen filament of leather, and therefore a lot of research more tends to it to carry out chemical modification.Traditional chemical modification method mainly contains sulfation modification, SO 3 sulfonated modification and oxidate and sulfite modification, wherein sulfation modification is more severe to equipment corrosion, and generation waste acid water needs standing separation to process, the performance of its acidproof electrolyte-resistant is also very poor, makes this product be difficult to promote.And through SO 3 sulfonated synthetic sperm oil production, emulsion-stabilizing, acidproof, resistance to chromium powder and electrolyte-resistant performance are all stronger, emulsion particle is thin, good penetrability, but this method facility investment is large, need to be near gas washing in SA production factory to obtain cheap sulphur trioxide raw material, more difficult popularization in leather chemical industry enterprise.The modification of oxidate and sulfite method is that the two keys in synthetic sperm oil are first become to the epoxy bond that is easier to reaction with air air-blowing, and then carry out ring-opening reaction with sulphiting reagent, product performance and sulfonation method approach, sulphiting reagent is also more cheap, but the residual irritant sulfurous gas smell of meeting in product, need to vacuumize removal, and can produce sulphite and remain in and in product, cause product along with the prolongation of storage period exists the phenomenon of separating out saturated brine.
Summary of the invention
The object of the invention is the deficiency for traditional synthetic sperm oil and modified product thereof, a kind of synthetic sperm oil fat liquoring complex agent and preparation method thereof is provided.The present invention adopts polyoxyethylene glycol to replace oleyl alcohol and oleic acid to carry out esterification to prepare synthetic sperm oil, and then the effective constituent such as Pei Yi oxazolidine, polyether modified silicon oil and sulfited fish oil is composited.During esterification, adopt self-control solid acid catalyst, the method that its preparation method is mentioned to as CN02151526.3, polyoxyethylene glycol has good wetting and flexibility, price is more cheap, be widely used in the industries such as leather textile printing and dyeing, so greatly reduce cost, during composite fatting agent, the composition of synthetic sperm oil also can improve greatly.And polyoxyethylene glycol wetting ability is stronger, do not need separation, the synthetic sperm oil that this method obtains has good self-emulsifying ability, without additional emulsifying agent or to it, carries out chemical modification, has greatly simplified the preparation of this type of fatting agent.Reaction process adopts intermittent vacuum to dewater, and has avoided adopting solvent with the harm of aqua.The fatting agent product good emulsion stability finally obtaining, comprehensive stuffing is functional, and finished leather has good oil sense and wax sense, and soft and full degree is well.
The present invention realizes the technical scheme that foregoing invention object adopts:
A kind of synthetic sperm oil fat liquoring complex agent and preparation method thereof, comprises the steps:
(1) add oleic acid and catalyzer, be warming up to 90 ℃, in 1 hour, add polyoxyethylene glycol, the mol ratio of oleic acid and polyoxyethylene glycol is 1: 1.05, and the consumption of catalyzer is the 0.1-0.5% of material total mass;
(2) be then warming up to 150-200 ℃, and vacuumize dehydration, reaction 2-5 hour, within each 1 hour, check an acid number, until no longer change, and survey water-soluble, after qualified, be cooled to 40 ℃ of following filtering catalyst blowings, obtain the synthetic sperm oil of reddish-brown transparent oily liquid.In experiment, catalyzer can recycle 8-10 time;
(3) add the sulfited fish oil of the oxazolidine of the 10-15% of synthetic sperm oil quality, the polyether modified silicon oil of 2-5% and 5-10% composite, then add deionized water to be adjusted to 50% solid content, obtain the transparent synthetic sperm oil fat liquoring complex agent of reddish-brown.
In above-mentioned preparation method, described polyoxyethylene glycol is any one or several mixture in PEG400, PFG600, PEG800.
In above-mentioned preparation method, described catalyzer is homemade solid acid catalyst, and catalyst levels is the 0.1-0.5% of material total mass, is preferably 0.2-0.3%.
In above-mentioned preparation method, the ZOLDINE ZE that the oxazolidine of stating is Dow Chemical, consumption is the 10-15% of synthetic sperm oil quality, is preferably 12-13%.
In above-mentioned preparation method, the DC-190 that described polyether modified silicon oil is Dow Corning Corporation, consumption, for being the 2-5% of synthetic sperm oil quality, is preferably 2.5-3.5%.
In above-mentioned preparation method, the LUTAPOL TIS of described company of sulfited fish oil Wei Lihou chemical company, consumption, for being the 5-10% of synthetic sperm oil quality, is preferably 6-8%.
In order to investigate the stuffing effect of this synthetic sperm oil fat liquoring complex agent, the present invention investigates by following application example.
Application example: goat leather for making garment
Get respectively one of goatskin wet blue embryo, to cuing open, split, shaving, be labeled as A and B respectively, wherein in A skin, add 8% synthetic sperm oil fat liquoring complex agent, in B skin, add 8% commercially available Sperm whale oil fatting agent.
Processing condition:
Weigh: accurately tare, as the materials foundation of following operation
(note: L-6, PRWei our company retanning agent product)
Embodiment
Below by embodiment, the present invention is specifically described.But the scope that is interpreted as the above-mentioned theme of the present invention should only not limited to following embodiment, all technology realizing based on content of the present invention all belong to scope of the present invention.
Embodiment 1
(1) add oleic acid 70kg and catalyzer 0.5kg, be warming up to 90 ℃, in 1 hour, add polyoxyethylene glycol PEG400105kg.
(2) be then warming up to 180 ℃, react 3 hours, acid number no longer changes, water-soluble qualified, is cooled to 40 ℃ of following filtering catalyst blowings, obtains the synthetic sperm oil of reddish-brown transparent oily liquid.
(3) add 16kg oxazolidine, the polyether modified silicon oil of 3.5kg and the sulfited fish oil of 12kg, then add deionized water 161kg to be adjusted to 50% content, obtain the transparent synthetic sperm oil fat liquoring complex agent 367.5kg of reddish-brown.
After application test, test result is as table 1.
The detected result of table 1 skin sample
| Project |
A |
B |
National standard |
| Moisture content and volatile matter/% |
14 |
13.1 |
12-20 |
| Dichloromethane extract/% |
18.1 |
16.5 |
12-19 |
| Tensile strength/(N/mm
2)
|
23.7 |
16.8 |
≥10 |
| Elongation at break/% |
124 |
82 |
35-55 |
| Height/the mm that bursts apart breaks |
21.3 |
14.4 |
≥7 |
| Tear strength/(N/mm) |
56.7 |
38.7 |
≥20 |
Embodiment 2
(1) add oleic acid 70kg and catalyzer 0.4kg, be warming up to 90 ℃, in 1 hour, add polyoxyethylene glycol PEG400 60kg and PEG800 45kg.
(2) be then warming up to 175 ℃, react 4 hours, acid number no longer changes, water-soluble qualified, is cooled to 40 ℃ of following filtering catalyst blowings, obtains the synthetic sperm oil of reddish-brown transparent oily liquid.
(3) add the sulfited fish oil of the oxazolidine of the 22kg of synthetic sperm oil quality, the polyether modified silicon oil of 7kg and 168kg%, then add deionized water 168kg to be adjusted to 50% content, obtain the transparent synthetic sperm oil fat liquoring complex agent 379kg of reddish-brown.
After application test, test result is as table 2.
The detected result of table 2 skin sample
| Project |
A |
B |
National standard |
| Moisture content and volatile matter/% |
14.6 |
13.1 |
12-20 |
| Dichloromethane extract/% |
18.3 |
16.5 |
12-19 |
| Tensile strength/(N/mm
2)
|
24.3 |
16.8 |
≥10 |
| Elongation at break/% |
117 |
82 |
35-55 |
| Height/the mm that bursts apart breaks |
23.5 |
14.4 |
≥7 |
| Tear strength/(N/mm) |
57.2 |
38.7 |
≥20 |