CN103663075A - Electromagnetic brake and passenger-transporting device with the same - Google Patents

Electromagnetic brake and passenger-transporting device with the same Download PDF

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CN103663075A
CN103663075A CN201310343207.4A CN201310343207A CN103663075A CN 103663075 A CN103663075 A CN 103663075A CN 201310343207 A CN201310343207 A CN 201310343207A CN 103663075 A CN103663075 A CN 103663075A
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brake
electromagnet
housing
magnet stopper
armature
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CN103663075B (en
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堂园美礼
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Hitachi Ltd
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Abstract

在电磁制动器中,即使在制动衬片发生了磨损的情况下,也能够自动调整电枢与电磁铁之间的位置。一种电磁制动器,其具备:壳体,其收纳电磁铁;引导销,其固定于电磁制动器的外壳,并且将壳体支承成能够在电动机轴的轴向上进行移动;限制销,其固定于壳体,并且将电磁铁与电枢之间的、电动机轴的轴向上的距离限制在规定的范围内;及位置保持构件,其在制动解除时对电磁铁在电动机轴的轴向上的位置进行保持,在制动时解除位置的保持。

Figure 201310343207

In the electromagnetic brake, the position between the armature and the electromagnet can be automatically adjusted even if the brake lining is worn. An electromagnetic brake, which has: a housing, which accommodates an electromagnet; a guide pin, which is fixed to the housing of the electromagnetic brake, and supports the housing so as to be able to move in the axial direction of the motor shaft; a limiting pin, which is fixed to the housing, and restricts the distance between the electromagnet and the armature in the axial direction of the motor shaft within a prescribed range; The position is held, and the position is released when braking.

Figure 201310343207

Description

电磁制动器及具有该电磁制动器的乘客传送设备Electromagnetic brake and passenger conveyor with the electromagnetic brake

技术领域technical field

本发明涉及一种电磁制动器及具备该电磁制动器的乘客传送设备。The present invention relates to an electromagnetic brake and passenger conveying equipment equipped with the electromagnetic brake.

背景技术Background technique

通常,应用于电梯、自动扶梯、吊车和机床等的电动机具备用于保持位置的电磁制动器。该电磁制动器由与电动机轴一起旋转的制动盘、固定于电动机基座的外壳、以仅能沿电动机轴向移动的方式支承于外壳的电枢、将电枢朝向制动盘按压的按压弹簧、固定于外壳并且克服按压弹簧的按压力而使电枢离开制动盘的电磁铁及设置在制动盘和电枢之间并固定于两者中的任一者的制动衬片构成。Generally, electric motors used in elevators, escalators, cranes, machine tools, etc. are equipped with electromagnetic brakes for holding positions. This electromagnetic brake consists of a brake disc that rotates with the motor shaft, a housing fixed to the motor base, an armature supported by the housing so as to be movable only in the axial direction of the motor, and a pressing spring that presses the armature toward the brake disc. , an electromagnet fixed to the housing and against the pressing force of the pressing spring to separate the armature from the brake disc, and a brake lining arranged between the brake disc and the armature and fixed to either of them.

上述电磁制动器用于在电动机停止时产生制动力。为了产生制动力而切断供应给电磁铁的电流。此时,由于按压弹簧将电枢朝向制动盘按压,因此利用与制动衬片之间的摩擦力将制动盘和电动机轴相对于外壳而保持位置。The electromagnetic brake described above is used to generate a braking force when the motor is stopped. In order to generate braking force, the electric current supplied to the electromagnet is cut off. At this time, since the pressing spring presses the armature toward the brake disc, the brake disc and the motor shaft are held in position relative to the housing by frictional force with the brake lining.

另一方面,在电动机旋转时,解除电磁制动器的制动。为了解除制动,使规定大小的电流流入电磁铁。通过由该电流从电磁铁产生的磁力来吸引电枢。由于该吸引的载荷被设定成大于按压弹簧将电枢朝向制动盘按压时的载荷,因此能够使制动衬片离开制动盘,不产生摩擦力,从而制动盘和电动机变得能够旋转。On the other hand, when the motor is rotating, the electromagnetic brake is released. To release the brake, a predetermined amount of current flows into the electromagnet. The armature is attracted by the magnetic force generated from the electromagnet by this current. Since this attracted load is set to be larger than the load when the pressing spring presses the armature toward the brake disc, the brake lining can be separated from the brake disc without friction, so that the brake disc and the motor become able to rotate.

作为与制动鼓式而非制动盘式的电磁制动器有关的技术,在专利文献1中提供了一种自动调节电枢(柱塞)的行程的结构。As a technology related to an electromagnetic brake of a drum type rather than a disc type, Patent Document 1 proposes a structure for automatically adjusting the stroke of an armature (plunger).

在先技术文献prior art literature

专利文献patent documents

专利文献1:日本特开平8-59146号公报Patent Document 1: Japanese Patent Application Laid-Open No. 8-59146

可是,在通常的电磁制动器中,由于实际上在电动机和电磁制动器之间存在响应时间差,因此在电动机还没有完全停止的状态下与制动衬片之间产生摩擦力,从而导致制动衬片产生磨损。由于该磨损,制动时电枢靠近制动盘,即增大电枢与电磁铁之间的距离,从而产生以下两个问题。However, in a general electromagnetic brake, since there is actually a response time difference between the electric motor and the electromagnetic brake, a frictional force is generated between the motor and the brake lining before the motor is completely stopped, causing the brake lining to be damaged. produce wear and tear. Due to this wear, the armature comes closer to the disc during braking, that is, the distance between the armature and the electromagnet increases, resulting in the following two problems.

第一个问题是,在制动解除开始时产生暂时的制动器被拖曳的情况,使得制动衬片磨损的进展速度呈加速度状增大。以下对其原因进行说明。由电磁铁产生的磁力与距离的平方成反比。因此,随着制动衬片发生磨损,电磁铁与电枢之间的距离变大,为了克服按压弹簧而吸引电枢所需的磁力变大。并且,在电磁铁处存在响应延迟,由电磁铁产生的磁力呈现出随着时间的推移而增大、并收敛于一定值的趋势。因此,产生吸引电枢所需的磁力要花费的时间变长。这样,在电动机开始旋转后,电枢仍然被按压弹簧按压,产生制动器的拖曳。该拖曳成为制动衬片产生磨损的原因,并进一步导致电磁铁与电枢之间的距离变大,并重复上述连锁。需要注意的是,在电枢与电磁铁之间的距离达到一定距离以上后,就无法产生吸引所需的磁力,导致电枢无法被电磁铁吸引,即变得无法解除制动。The first problem is that a temporary brake drag occurs at the start of brake release, so that the rate of progression of brake lining wear accelerates. The reason for this will be explained below. The magnetic force produced by an electromagnet is inversely proportional to the square of the distance. Therefore, as the brake lining wears, the distance between the electromagnet and the armature becomes larger, and the magnetic force required to attract the armature against the pressing spring becomes larger. Moreover, there is a response delay at the electromagnet, and the magnetic force generated by the electromagnet tends to increase with time and converge to a certain value. Therefore, it takes longer to generate the magnetic force required to attract the armature. In this way, after the motor starts to rotate, the armature is still pressed by the pressing spring, creating the drag of the brake. This drag causes wear of the brake pads, further increases the distance between the electromagnet and the armature, and repeats the above-mentioned chain. It should be noted that when the distance between the armature and the electromagnet exceeds a certain distance, the magnetic force required for attraction cannot be generated, so that the armature cannot be attracted by the electromagnet, that is, it becomes impossible to release the brake.

第二个问题是,由于在制动开始时电枢被按压弹簧按压的距离变长,因此电枢的移动速度加大,使得制动衬片以更大的速度发生碰撞,从而导致噪声变大。The second problem is that since the distance that the armature is pressed by the pressing spring becomes longer at the start of braking, the moving speed of the armature increases, causing the brake pads to collide at a greater speed, resulting in louder noise .

在现有的电磁制动器中,作为解决上述问题的对策,需要在较短的周期内对制动衬片的磨损量进行检查,并根据需要调整制动时电枢与电磁铁之间的距离。In the existing electromagnetic brake, as a countermeasure to solve the above problems, it is necessary to check the wear amount of the brake lining in a short period, and adjust the distance between the armature and the electromagnet during braking as necessary.

而且,在电梯、自动扶梯、吊车和机床等使用上述电磁制动器的机械中,为了进行上述检修和调整作业,需要使机械停止运行,尤其是,在乘客运送方面起到很大作用的车站内的自动扶梯如果停止运行,会显著妨碍乘客的便利性。In addition, in machines using the above-mentioned electromagnetic brakes, such as elevators, escalators, cranes, and machine tools, it is necessary to stop the machines in order to carry out the above-mentioned maintenance and adjustment work. If an escalator stops operating, it can significantly impede passenger convenience.

此外,在专利文献1中公开了一种自动调节电枢(柱塞)的行程的技术,由于专利文献1所公开的技术是在绕组被固定着的状态下自动调节电枢的移动范围的技术,因此虽然能够解决上述第二个问题,但存在随着电枢的位置因电枢的移动范围的自动调整而偏离绕组时,吸引力会逐渐变弱的问题。In addition, a technology for automatically adjusting the stroke of the armature (plunger) is disclosed in Patent Document 1. Since the technology disclosed in Patent Document 1 is a technology for automatically adjusting the range of movement of the armature in a state where the winding is fixed , therefore, although the above-mentioned second problem can be solved, there is a problem that the attractive force gradually becomes weaker as the position of the armature deviates from the winding due to the automatic adjustment of the moving range of the armature.

发明内容Contents of the invention

本发明的目的在于提供一种电磁制动器及具备该电磁制动器的乘客传送设备,即使在制动衬片发生了磨损的情况下,也能够对电枢和电磁铁的位置进行自动调整。An object of the present invention is to provide an electromagnetic brake and a passenger conveying facility including the same, capable of automatically adjusting the positions of an armature and an electromagnet even when the brake lining is worn.

解决方案solution

本发明的电磁制动器例如具有:制动盘,其以能够沿着轴向移动的方式支承于作为电动机的旋转轴的第一旋转轴;电枢,其被第一压缩弹簧压向所述制动盘;制动衬片,其配置在所述制动盘与所述电枢之间而产生制动力;及电磁铁,其克服所述第一压缩弹簧而吸引所述电枢,其特征在于,所述电磁制动器具备:壳体,其收纳所述电磁铁;引导销,其固定于所述电磁制动器的外壳,并且将所述壳体支承成能够沿着所述第一旋转轴的轴向移动;限制销,其固定于所述壳体,并且将所述电磁铁与所述电枢之间的、所述第一旋转轴的轴向上的距离限制在规定的范围内;及位置保持构件,其在解除制动时对所述电磁铁在所述第一旋转轴的轴向上的位置进行保持,且在制动时解除所述位置的保持。The electromagnetic brake of the present invention includes, for example: a brake disc supported by a first rotating shaft as a rotating shaft of a motor in an axially movable manner; an armature pressed toward the brake by a first compression spring. a disc; a brake lining disposed between the brake disc and the armature to generate a braking force; and an electromagnet attracting the armature against the first compression spring, characterized in that, The electromagnetic brake includes: a housing that houses the electromagnet; and a guide pin that is fixed to a housing of the electromagnetic brake and supports the housing so as to be movable in an axial direction of the first rotating shaft. a restriction pin that is fixed to the housing and restricts the distance between the electromagnet and the armature in the axial direction of the first rotation shaft within a prescribed range; and a position holding member , which holds the position of the electromagnet in the axial direction of the first rotating shaft when the brake is released, and releases the holding of the position when the brake is released.

此外,本发明的乘客传送设备例如具备在出入口之间进行循环往复的梯级、用于驱动所述梯级的电动机、在所述电动机停止时保持所述梯级位置的电磁制动器、供乘客把持的扶手及用于引导所述扶手的栏杆,所述乘客传送设备的特征在于,作为所述电磁制动器而使用上述的电磁制动器。In addition, the passenger transport facility of the present invention includes, for example, steps that reciprocate between entrances and exits, a motor for driving the steps, an electromagnetic brake that maintains the position of the steps when the motor stops, handrails for passengers to hold, and A handrail for guiding the handrail, and the passenger conveyance facility are characterized in that the above-mentioned electromagnetic brake is used as the electromagnetic brake.

发明效果Invention effect

根据本发明,即使在制动衬片发生了磨损的情况下,也能够对电枢和电磁铁的位置进行自动调整。According to the present invention, even when the brake lining is worn, the positions of the armature and the electromagnet can be automatically adjusted.

附图说明Description of drawings

图1是第一实施例的剖视图,表示在制动衬片没有发生磨损的状态下进行制动时的情况。Fig. 1 is a cross-sectional view of the first embodiment, showing the state of braking in a state where the brake lining is not worn.

图2是图1所示的齿条和卡钩附近部位的详情图。Fig. 2 is a detailed view of the rack and the vicinity of the hook shown in Fig. 1 .

图3是第一实施例的剖视图,表示在制动衬片没有发生磨损的状态下进行制动解除时的情况。Fig. 3 is a cross-sectional view of the first embodiment, showing the situation when the brake is released in a state where the brake lining is not worn.

图4是图3所示的齿条和卡钩附近部位的详情图。FIG. 4 is a detailed view of the rack and the vicinity of the hook shown in FIG. 3 .

图5是现有技术中的电磁制动器的剖视图,表示在制动衬片没有发生磨损的状态下进行制动时的情况。Fig. 5 is a cross-sectional view of a conventional electromagnetic brake, showing the state of braking in a state where the brake lining is not worn.

图6是现有技术中的电磁制动器的剖视图,表示在制动衬片没有发生磨损的状态下进行制动解除时的情况。Fig. 6 is a cross-sectional view of a conventional electromagnetic brake, showing a situation when the brake is released in a state where the brake lining is not worn.

图7是现有技术中的电磁制动器的剖视图,表示在制动衬片发生了磨损的状态下进行制动时的情况。Fig. 7 is a cross-sectional view of a conventional electromagnetic brake, showing the state of braking with the brake lining worn.

图8是现有技术中的电磁制动器的剖视图,表示在制动衬片发生了磨损的状态下进行制动解除时的情况。Fig. 8 is a cross-sectional view of a conventional electromagnetic brake, showing a situation when the brake is released with the brake lining worn.

图9是第一实施例的剖视图,表示在制动衬片发生了磨损的状态下进行制动时的情况。Fig. 9 is a cross-sectional view of the first embodiment, showing the state of braking with the brake pads worn.

图10是第一实施例的剖视图,表示在制动衬片发生了磨损的状态下进行制动解除时的情况。Fig. 10 is a cross-sectional view of the first embodiment, showing the situation when the brake is released with the brake lining worn.

图11是第二实施例的剖视图,表示在制动衬片没有发生磨损的状态下进行制动时的情况。Fig. 11 is a cross-sectional view of the second embodiment, showing the state of braking in a state where the brake lining is not worn.

图12是图11所示的齿条和卡合件附近部位的详情图。Fig. 12 is a detailed view of the rack and the vicinity of the engaging parts shown in Fig. 11 .

图13是从图12的A方向观察到的图。Fig. 13 is a view seen from the direction A of Fig. 12 .

图14是第二实施例的剖视图,表示在制动衬片没有发生磨损的状态下进行制动解除时的情况。Fig. 14 is a cross-sectional view of the second embodiment, showing the situation when the brake is released in a state where the brake lining is not worn.

图15是图14的齿条和卡合件附近部位的详情图。FIG. 15 is a detailed view of the rack and the vicinity of the engaging member in FIG. 14 .

图16是第三实施例中的齿条附近部位的详情图。Fig. 16 is a detailed view of the vicinity of the rack in the third embodiment.

图17是第四实施例的乘客传送设备的整体图。Fig. 17 is an overall view of a passenger conveying facility of a fourth embodiment.

附图标记说明如下:The reference signs are explained as follows:

1:外壳,2:轴承,3:电动机轴,4:花键,5:制动盘,6:引导销,7:固定板,8:齿条,8a:齿山,9:电枢,9a:孔部,10:壳体,11a、11b:制动衬片,12:限制销,12a:轴部,12b:前端,12c:头部,13:电磁铁,14:卡钩旋转轴,15:释放弹簧,16:卡钩,16a:杆部前端,16b:爪部,16c:杆部,17:按压弹簧,18:限制件,18a:倾斜面,18b:轴部,19:释放弹簧,20:卡合件,20a:倾斜面,20b:槽部,20c:齿尖,26:引导销,29:电枢,30:壳体,37:按压弹簧,46:引导销,50:壳体,51a、51b:出入口,52:梯级,53:驱动装置,54:机械室,55:操作面板,56:栏杆1: Shell, 2: Bearing, 3: Motor shaft, 4: Spline, 5: Brake disc, 6: Guide pin, 7: Fixed plate, 8: Rack, 8a: Tooth mountain, 9: Armature, 9a : Hole, 10: Housing, 11a, 11b: Brake lining, 12: Restricting pin, 12a: Shaft, 12b: Front end, 12c: Head, 13: Electromagnet, 14: Hook rotation shaft, 15 : release spring, 16: hook, 16a: front end of lever, 16b: claw, 16c: lever, 17: pressing spring, 18: stopper, 18a: inclined surface, 18b: shaft, 19: release spring, 20: engaging member, 20a: inclined surface, 20b: groove, 20c: tip, 26: guide pin, 29: armature, 30: case, 37: pressing spring, 46: guide pin, 50: case , 51a, 51b: entrance and exit, 52: steps, 53: driving device, 54: mechanical room, 55: operation panel, 56: railing

具体实施方式Detailed ways

以下参照附图对本发明的实施例进行说明。需要注意的是,在各附图及各个实施例中,对相同或类似的构成要素标注相同的附图标记,并且省略说明。Embodiments of the present invention will be described below with reference to the drawings. It should be noted that, in each drawing and each embodiment, the same reference numerals are assigned to the same or similar components, and description thereof will be omitted.

第一实施例first embodiment

图1是第一实施例的电磁制动器的剖视图,表示在制动衬片没有发生磨损的状态下进行制动时的情况。图2是图1所示的齿条和卡钩附近部位的详情图。FIG. 1 is a cross-sectional view of an electromagnetic brake according to a first embodiment, showing a state in which braking is performed in a state where brake linings are not worn. Fig. 2 is a detailed view of the rack and the vicinity of the hook shown in Fig. 1 .

在第一实施例中,电磁制动器的外壳1是用于安装电动机定子的部分,其固定于基座。在外壳1固定有轴承2,安装有电动机的转子的、作为电动机的旋转轴的电动机轴3通过该轴承2被支承成能够进行旋转。在电动机轴3加工有花键4,作为圆盘状构件的制动盘5通过该花键4被支承成能够在电动机轴3的轴向上进行移动。此外,在外壳1的以电动机轴3为中心的圆周上固定有多根引导销6。引导销6在对固定板7和齿条8进行固定的同时,将电枢9和壳体10支承成能够在电动机轴3的轴向上进行移动。固定板7是为了避免与电动机轴3发生干涉而在中心具有孔的圆环状零件,在固定板7的靠制动盘5侧的部位固定有作为摩擦材料的制动衬片11a。电枢9与固定板7一样,被构造成中心具有孔的圆环状的铁磁体零件,具有供后述的限制销12的轴部12a穿过的孔部9a,在电枢9的靠制动盘5侧的部位固定有制动衬片11b。In the first embodiment, the housing 1 of the electromagnetic brake is a part for mounting the motor stator, which is fixed to the base. A bearing 2 is fixed to the casing 1 , and a motor shaft 3 , which is a rotation shaft of the motor to which a rotor of the motor is mounted, is rotatably supported by the bearing 2 . Splines 4 are processed on the motor shaft 3 , and a brake disc 5 , which is a disc-shaped member, is supported by the splines 4 so as to be movable in the axial direction of the motor shaft 3 . In addition, a plurality of guide pins 6 are fixed to the circumference of the housing 1 centered on the motor shaft 3 . The guide pin 6 supports the armature 9 and the housing 10 so as to be movable in the axial direction of the motor shaft 3 while fixing the fixed plate 7 and the rack 8 . The fixing plate 7 is an annular part having a hole in the center to avoid interference with the motor shaft 3 , and a brake lining 11 a as a friction material is fixed to a portion of the fixing plate 7 near the brake disc 5 . The armature 9, like the fixed plate 7, is constructed as an annular ferromagnetic part with a hole in the center, and has a hole 9a through which the shaft 12a of the restricting pin 12 described later passes. A brake lining 11b is fixed to the portion on the rotor disk 5 side.

在壳体10固定有限制销12、电磁铁13及卡钩旋转轴14,并且固定有释放弹簧15的一端。限制销12是螺栓状零件,其前端12b固定于壳体10,轴部12a贯穿电枢9的孔部9a,头部12c的直径大于孔部9a的直径。卡钩旋转轴14是用于将卡钩16支承成能够绕其旋转的零件。释放弹簧15是压缩弹簧,其一端固定于壳体10,另一端按压卡钩16的杆部前端16a。卡钩16是铁磁体零件,隔着卡钩旋转轴14,在一方具有杆部前端16a,在另一方具有爪部16b。在齿条8形成有能够与爪部16b啮合而进行卡合的齿形。在齿条8与电枢9之间设置有作为压缩弹簧的按压弹簧17,引导销6穿过按压弹簧17的内部。A restriction pin 12 , an electromagnet 13 , and a hook rotation shaft 14 are fixed to the housing 10 , and one end of a release spring 15 is also fixed. The restricting pin 12 is a bolt-shaped part, the front end 12b is fixed to the case 10, the shaft part 12a penetrates the hole part 9a of the armature 9, and the diameter of the head part 12c is larger than the diameter of the hole part 9a. The hook rotation shaft 14 is a part for supporting the hook 16 so as to be rotatable thereabout. The release spring 15 is a compression spring, one end of which is fixed to the housing 10 , and the other end presses the front end 16 a of the rod portion of the hook 16 . The hook 16 is a ferromagnetic component, and has a rod tip 16 a on one side and a claw 16 b on the other side with the hook rotation shaft 14 interposed therebetween. The rack 8 is formed with a tooth shape capable of meshing and engaging with the claw portion 16b. A pressing spring 17 serving as a compression spring is provided between the rack 8 and the armature 9 , and the guide pin 6 passes through the inside of the pressing spring 17 .

图2表示齿条8、卡钩旋转轴14、释放弹簧15、卡钩16的详情图。通过齿条8、卡钩旋转轴14、释放弹簧15、卡钩16构成位置保持构件。FIG. 2 shows a detailed view of the rack 8 , the hook rotation shaft 14 , the release spring 15 , and the hook 16 . The position holding member is constituted by the rack 8 , the hook rotation shaft 14 , the release spring 15 , and the hook 16 .

如图1和图2所示,在制动时,由于没有电流流入电磁铁13,因此按压弹簧17将电枢9朝着制动盘5和固定板7推压。此时,由于电枢9和制动盘5能够在电动机轴3的轴向上移动,因此制动盘5被夹在制动衬片11a、11b之间,在制动衬片11a、11b和制动盘5之间产生摩擦力。此时,电枢9围绕电动机轴3的旋转受到引导销6的限制,由于引导销6和固定板7由固定于基座的外壳1固定,因此电动机轴3被制动。As shown in FIGS. 1 and 2 , during braking, since no current flows into the electromagnet 13 , the pressing spring 17 pushes the armature 9 toward the brake disc 5 and the fixing plate 7 . At this time, since the armature 9 and the brake disc 5 can move in the axial direction of the motor shaft 3, the brake disc 5 is sandwiched between the brake linings 11a, 11b, and between the brake linings 11a, 11b and Friction is generated between the brake discs 5 . At this time, the rotation of the armature 9 around the motor shaft 3 is restricted by the guide pin 6, and since the guide pin 6 and the fixing plate 7 are fixed by the housing 1 fixed to the base, the motor shaft 3 is braked.

此外,卡钩16受到释放弹簧15按压,其爪部16b朝离开齿条8的方向旋转。其结果,位置保持构件对壳体10、固定于壳体10的限制销12、电磁铁13的电动机轴3的轴向上的位置的保持被解除,头部12c被电枢9吸引而朝向外壳1移动,并且收纳电磁铁13的壳体10也进行相同的移动。也就是说,电磁铁13与电枢9之间的电动机轴3的轴向上的距离以由孔部9a的深度和轴部12a的长度规定的规定值为上限而被限制在规定的范围内。In addition, the hook 16 is pressed by the release spring 15 , and its claw portion 16 b rotates in a direction away from the rack 8 . As a result, the holding of the position of the housing 10, the restricting pin 12 fixed to the housing 10, and the electromagnet 13 in the axial direction of the motor shaft 3 by the position holding member is released, and the head 12c is attracted by the armature 9 toward the housing. 1 moves, and the housing 10 housing the electromagnet 13 also moves in the same way. That is, the distance in the axial direction of the motor shaft 3 between the electromagnet 13 and the armature 9 is limited within a predetermined range with a predetermined value defined by the depth of the hole portion 9a and the length of the shaft portion 12a as the upper limit. .

图3是第一实施例的剖视图,表示在制动衬片没有发生磨损的状态下进行制动解除时的情况。图4是图3所示的齿条和卡钩附近部位的详情图。Fig. 3 is a cross-sectional view of the first embodiment, showing the situation when the brake is released in a state where the brake lining is not worn. FIG. 4 is a detailed view of the rack and the vicinity of the hook shown in FIG. 3 .

在解除电磁制动器的制动时,使电流流入电磁铁13,因此作为铁磁体零件的电枢9和卡钩16的杆部16c分别克服按压弹簧17、释放弹簧15的载荷朝向电磁铁13移动。此时,由于用于使卡钩16离开齿条8的释放弹簧15的载荷与用于产生制动力的按压弹簧17的载荷相比十分小,因此杆部16c先与电磁铁13接触,爪部16b与齿条8啮合而对壳体10的位置进行固定。此后,电枢9被电磁铁13吸引,制动衬片11b离开制动盘5,由于制动衬片11b与制动盘5之间变得不产生摩擦力,因此对电动机轴3的制动被解除。并且,此时壳体10、固定于壳体10的限制销12、电磁铁13的电动机轴3的轴向上的位置通过位置保持构件进行保持,因此电磁铁13与电枢9之间的电动机轴3的轴向上的距离处于下限(此时为0)。When the electromagnetic brake is released, current flows into the electromagnet 13, so the armature 9 and the rod 16c of the hook 16 as ferromagnetic parts move toward the electromagnet 13 against the loads of the pressing spring 17 and the releasing spring 15, respectively. At this time, since the load of the release spring 15 used to separate the hook 16 from the rack 8 is very small compared to the load of the pressing spring 17 used to generate the braking force, the rod portion 16c first contacts the electromagnet 13, and the claw portion 16b engages with the rack 8 to fix the position of the housing 10 . Thereafter, the armature 9 is attracted by the electromagnet 13, and the brake lining 11b leaves the brake disc 5. Since no frictional force is generated between the brake lining 11b and the brake disc 5, the braking of the motor shaft 3 was lifted. In addition, at this time, the axial position of the motor shaft 3 of the housing 10, the restriction pin 12 fixed to the housing 10, and the electromagnet 13 is held by the position holding member, so the motor between the electromagnet 13 and the armature 9 The distance in the axial direction of the shaft 3 is at the lower limit (0 in this case).

以下对现有的电磁制动器中存在的与制动衬片的磨损有关的问题进行说明。The problems related to the wear of the brake lining in the conventional electromagnetic brake will be described below.

图5是现有技术中的电磁制动器的剖视图,表示在制动衬片没有发生磨损的状态下进行制动时的情况。Fig. 5 is a cross-sectional view of a conventional electromagnetic brake, showing the state of braking in a state where the brake lining is not worn.

在现有的电磁制动器中没有设置限制销12和位置保持构件。电枢29以能够在电动机轴3的轴向上移动的方式支承于固定销26,固定电磁铁13的壳体30被固定于引导销26,作为压缩弹簧的按压弹簧37设置在壳体30与电枢29之间。在制动时,由于没有电流流入电磁铁13,因此按压弹簧37将电枢29朝向制动盘5和固定板7推压,由此产生制动力。此时,由于壳体30被固定于引导销,因此与第一实施例不同,其位置不发生变化。In the conventional electromagnetic brake, the restriction pin 12 and the position holding member are not provided. The armature 29 is supported by the fixed pin 26 in a movable manner in the axial direction of the motor shaft 3, the housing 30 of the fixed electromagnet 13 is fixed to the guide pin 26, and the pressing spring 37 as a compression spring is provided between the housing 30 and the guide pin 26. Between the armature 29. At the time of braking, since no current flows into the electromagnet 13, the pressing spring 37 pushes the armature 29 toward the brake disc 5 and the fixed plate 7, thereby generating a braking force. At this time, since the housing 30 is fixed to the guide pin, its position does not change unlike the first embodiment.

图6是现有技术中的电磁制动器的剖视图,表示在制动衬片没有发生磨损的状态下进行制动解除时的情况。在解除制动时,由于使电流流入电磁铁13,因此作为铁磁体零件的电枢29克服按压弹簧37的载荷朝电磁铁13移动。其结果,制动衬片11b离开制动盘5,制动被解除。Fig. 6 is a cross-sectional view of a conventional electromagnetic brake, showing a situation when the brake is released in a state where the brake lining is not worn. When the brake is released, since an electric current flows into the electromagnet 13 , the armature 29 which is a ferromagnetic component moves toward the electromagnet 13 against the load of the pressing spring 37 . As a result, the brake lining 11b is separated from the brake disc 5, and the brake is released.

图7是现有技术中的电磁制动器的剖视图,表示在制动衬片发生了磨损的状态下进行制动时的情况。在制动衬片11a、11b产生了磨损的情况下,被按压弹簧37按压的电枢29与图5所示的状态相比,与电磁铁13之间的距离变大。由于电磁铁所产生的磁力的大小与离电磁铁的距离的平方成反比,因此在通过电磁铁13来吸引电枢29时,也就是对制动进行解除时,需要能够产生更大磁力的电磁铁。如上所述,因电磁铁的响应迟延,产生该较大磁力所需的时间变长,也就是电磁制动器的响应时间变长,因此有可能短暂拉拽制动器。Fig. 7 is a cross-sectional view of a conventional electromagnetic brake, showing the state of braking with the brake lining worn. When the brake linings 11 a and 11 b are worn, the distance between the armature 29 pressed by the pressing spring 37 and the electromagnet 13 becomes larger than in the state shown in FIG. 5 . Since the magnitude of the magnetic force generated by the electromagnet is inversely proportional to the square of the distance from the electromagnet, when the armature 29 is attracted by the electromagnet 13, that is, when the brake is released, an electromagnet that can generate a larger magnetic force is required. iron. As described above, since the response of the electromagnet is delayed, the time required to generate the large magnetic force becomes longer, that is, the response time of the electromagnetic brake becomes longer, so the brake may be temporarily pulled.

图8是现有技术中的电磁制动器的剖视图,表示在制动衬片发生了磨损的状态下进行制动解除时的情况。通过与图6进行比较可知,制动衬片11b与制动盘5之间的距离变大,当在该状态下进行制动时,电枢29在按压弹簧37的推压下进行移动的时间变长,使得制动衬片11b与制动盘5的碰撞速度变大,可能会使噪声变大。此外,由于电枢29的移动距离变长,因此进行制动所需的时间(也就是电磁制动器的响应时间)变长,在有外力作用于电动机轴3时,电动机轴3有可能意外地旋转。Fig. 8 is a cross-sectional view of a conventional electromagnetic brake, showing a situation when the brake is released with the brake lining worn. As can be seen from a comparison with FIG. 6 , the distance between the brake lining 11b and the brake disc 5 becomes larger. When braking in this state, the time it takes for the armature 29 to move under the pressure of the pressing spring 37 If it becomes longer, the collision speed between the brake lining 11b and the brake disc 5 will increase, which may increase the noise. In addition, since the moving distance of the armature 29 becomes longer, the time required for braking (that is, the response time of the electromagnetic brake) becomes longer, and when an external force acts on the motor shaft 3, the motor shaft 3 may rotate unexpectedly. .

以下,对第一实施例的制动衬片11b发生了磨损时的电枢9与电磁铁13的位置的自动调整进行说明。Next, automatic adjustment of the positions of the armature 9 and the electromagnet 13 when the brake lining 11b of the first embodiment is worn will be described.

图9是第一实施例的剖视图,表示在制动衬片发生了磨损的状态下进行制动时的情况。在制动时,由于位置保持装置的位置保持被解除,因此在电枢9受到按压弹簧17的按压而朝向制动盘5和固定板7移动的同时,壳体10也在限制销12的作用下移动,从而,电枢9与电磁铁13之间的间隔与制动衬片11a、11b没有发生磨损的状态即图1所示状态下的该间隔相同。其结果,解除制动所需的磁力及电枢9的移动距离也与没有发生磨损的状态下的磁力和移动距离相同,因此制动器不会发生被短暂拖曳的情况。并且,不需要对电动垫11b的磨损量进行检查,也不需要根据检查结果进行调整作业,并且能够降低由电磁铁13产生的磁力及产生磁力所需的消耗电能。Fig. 9 is a cross-sectional view of the first embodiment, showing the state of braking with the brake pads worn. When braking, since the position holding device is released, the armature 9 is pressed by the pressing spring 17 to move toward the brake disc 5 and the fixed plate 7, while the housing 10 also acts to limit the action of the pin 12. As a result, the distance between the armature 9 and the electromagnet 13 is the same as that in the state shown in FIG. 1 when the brake linings 11a, 11b are not worn. As a result, the magnetic force and the moving distance of the armature 9 required to release the brake are also the same as the magnetic force and moving distance in the state where no wear occurs, so that the brake is not temporarily dragged. In addition, there is no need to check the amount of wear of the electric pad 11b, and adjustment work is not required based on the result of the check, and the magnetic force generated by the electromagnet 13 and the power consumption required to generate the magnetic force can be reduced.

需要注意的是,通过电枢9的移动使按压弹簧17的总长度变长,按压弹簧17所发生的载荷下降,对此,在进行按压弹簧17的自然长度的设计时,使得按压弹簧17所发生的载荷的下降量与制动衬片没有发生磨损的状态下的按压弹簧17的发生载荷相比十分小。在为了确保该自然长度而使得引导销6的长度过长时,也可以将引导销6分割成用于安装按压弹簧17的第一引导销和用于安装齿条8的第二引导销而进行设置,从而减小电磁制动器在电动机轴3的轴向上的长度。It should be noted that the total length of the pressing spring 17 is lengthened by the movement of the armature 9, and the load generated by the pressing spring 17 is reduced. For this, when the natural length of the pressing spring 17 is designed, the pressing spring 17 is The amount of decrease in the generated load is very small compared to the generated load of the pressing spring 17 in a state where the brake lining is not worn. When the length of the guide pin 6 is too long to ensure the natural length, the guide pin 6 may be divided into a first guide pin for mounting the pressing spring 17 and a second guide pin for mounting the rack 8 . Set, thereby reducing the length of the electromagnetic brake in the axial direction of the motor shaft 3.

图10是第一实施例的剖视图,表示在制动衬片发生了磨损的状态下进行制动解除时的情况。在解除制动时,杆部16c被电磁铁13吸引,爪部16b与齿条8卡合,由此通过位置保持构件来保持位置。与制动衬片11a、11b没有发生磨损的状态即图3所示的状态相比,该卡合位置朝固定板7靠近与制动衬片11a、11b的总磨损量相等的距离,制动衬片11a、11b与制动盘5之间的间隔与没有发生磨损的状态下的间隔相同。其结果,制动时的制动衬片11a、11b与制动盘5碰撞的速度也与没有发生磨损时的情况相同,不会导致噪声增大。Fig. 10 is a cross-sectional view of the first embodiment, showing the situation when the brake is released with the brake lining worn. When the brake is released, the rod portion 16c is attracted by the electromagnet 13, and the claw portion 16b engages with the rack 8, whereby the position is held by the position holding member. Compared with the state shown in FIG. 3 in which the brake linings 11a, 11b are not worn, the engaging position is closer to the fixed plate 7 by a distance equal to the total amount of wear of the brake linings 11a, 11b, and braking The distance between the linings 11a, 11b and the brake disc 5 is the same as that in the state where no wear occurs. As a result, the speed at which the brake linings 11a, 11b collide with the brake disc 5 during braking is also the same as when no wear occurs, and noise does not increase.

本实施例的电磁制动器具有:制动盘5,该制动盘5以能够沿着轴向移动的方式支承于作为电动机的旋转轴的电动机轴3;电枢9,该电枢9被按压弹簧17朝着制动盘5按压;制动衬片11b,该制动衬片11b设置在制动盘5与电枢9之间,用于产生制动力;及电磁铁13,该电磁铁13克服按压弹簧17的弹力而吸引电枢9,该电磁制动器还具备:收纳电磁铁13的壳体10;引导销6,该引导销6固定于电磁制动器13的外壳1,并且将壳体10支承成能够在电动机轴3的轴向上进行移动;限制销12,该限制销12固定于壳体10,并且将电磁铁13与电枢9之间的在电动机轴3的轴向上的距离限制在规定的范围内;及位置保持构件,该位置保持构件在解除制动时对电磁铁13在电动机轴3的轴向上的位置进行保持,在制动时解除对该位置的保持。由于电磁制动器具有上述构件,从而即使在制动衬片发生了磨损的情况下,也能够对电枢9和电磁铁13的位置进行自动调整。The electromagnetic brake of this embodiment includes: a brake disc 5 supported axially movable by a motor shaft 3 serving as a rotation shaft of a motor; and an armature 9 pressed by a spring. 17 is pressed towards the brake disc 5; the brake lining 11b, which is arranged between the brake disc 5 and the armature 9, is used to generate the braking force; and the electromagnet 13, which overcomes the The elastic force of pressing spring 17 attracts armature 9, and this electromagnetic brake also has: housing 10 that accommodates electromagnet 13; Able to move in the axial direction of the motor shaft 3; a limiting pin 12, which is fixed to the housing 10, and limits the distance between the electromagnet 13 and the armature 9 in the axial direction of the motor shaft 3 to within a prescribed range; and a position holding member that holds the position of the electromagnet 13 in the axial direction of the motor shaft 3 when the brake is released, and releases the holding of the position when the brake is released. Since the electromagnetic brake has the above components, the positions of the armature 9 and the electromagnet 13 can be automatically adjusted even when the brake lining is worn.

由此,制动时电枢9和电磁铁13之间的距离不会因为制动衬片的磨损而变大,因此具有直到制动衬片的磨损达到使用极限为止不需要进行维护作业的优点。As a result, the distance between the armature 9 and the electromagnet 13 does not increase due to the wear of the brake lining during braking, so there is an advantage that no maintenance work is required until the wear of the brake lining reaches the limit of use. .

由于能够将所述距离保持在初始状态,因此也具有以下优点。首先,由于还能够将制动时的制动盘与制动衬片的碰撞速度保持在初始状态,因此具有能够防止噪声增大的优点。其次,由于还能够将电磁制动器的响应时间保持在初始状态,因此具有能够抑制制动器被拖曳、使得制动衬片磨损的进展速度保持一定,能够提高制动衬片的寿命预测精度的优点。并且,由于没有必要在所述距离增加的情况下将电磁铁对电枢的吸引力设定成大于初始状态所必要的大小,因此具有能够选用电枢吸引力小、也就是消耗电能小的电磁铁的优点。Since the distance can be maintained at the initial state, it also has the following advantages. First, since the collision speed between the brake disc and the brake lining during braking can also be maintained at the initial state, there is an advantage that noise can be prevented from increasing. Secondly, because the response time of the electromagnetic brake can also be kept at the initial state, it has the advantage of being able to suppress the brake from being dragged, keeping the progress rate of brake lining wear at a constant rate, and improving the life prediction accuracy of the brake lining. And, because there is no need to set the attraction force of the electromagnet to the armature to be greater than the necessary size of the initial state under the condition of the increase of the distance, it is possible to select an electromagnetic force with a small armature attraction force, that is, a small power consumption. Advantages of iron.

而且,对电梯、自动扶梯、吊车和机床等使用本发明的电磁制动器的机械来说,由于没有必要为了对制动衬片的磨损进行检修和调整作业而停止运行,从而具有能够提高使用者的便利性的优点。And for the machinery that uses the electromagnetic brake of the present invention such as elevator, escalator, crane and machine tool, because need not stop running in order to carry out maintenance and adjustment operation to the wearing and tearing of brake lining, thereby have the user's confidence that can improve. The advantage of convenience.

需要注意的是,在第一实施例中,作为位置保持构件,示出了由设于引导销6的齿条8、设于壳体10的卡钩旋转轴14、被支承成能够绕卡钩旋转轴14旋转并且在被电磁铁13吸引时绕卡钩旋转轴14旋转而与齿条8啮合的卡钩16及设于壳体10且在与齿条8分离的方向上对卡钩16施力的释放弹簧15构成的示例。It should be noted that in the first embodiment, as the position holding member, the rack 8 provided on the guide pin 6, the hook rotation shaft 14 provided on the housing 10, and supported so as to be able to rotate around the hook are shown. The rotating shaft 14 rotates and rotates around the hook rotating shaft 14 when attracted by the electromagnet 13 to engage the hook 16 engaged with the rack 8 and is provided on the housing 10 and applies force to the hook 16 in a direction separating from the rack 8 . Force release spring 15 constitutes an example.

第二实施例second embodiment

图11是第二实施例的剖视图,表示在制动衬片没有发生磨损的状态下进行制动时的情况。图12是图11所示的齿条和卡合件附近部位的详情图。图13是从图12的A方向观察到的图。在第二实施例中,位置保持构件的结构与第一实施例不同。以下主要针对与第一实施例不同的部分进行说明,并省略重复部分的说明。Fig. 11 is a cross-sectional view of the second embodiment, showing the state of braking in a state where the brake lining is not worn. Fig. 12 is a detailed view of the rack and the vicinity of the engaging parts shown in Fig. 11 . Fig. 13 is a view seen from the direction A of Fig. 12 . In the second embodiment, the structure of the position maintaining member is different from that of the first embodiment. The following description will mainly focus on the parts that are different from those of the first embodiment, and the description of the overlapping parts will be omitted.

在第二实施例中,由齿条8、限制件18和卡合件20来构成位置保持构件。需要注意的是,位置保持构件也可以具备释放弹簧19。In the second embodiment, the position holding member is constituted by the rack gear 8 , the restricting piece 18 and the engaging piece 20 . It should be noted that the position holding member may also be provided with a release spring 19 .

引导销46固定于外壳1,用于将电枢9和壳体50支承成能够在电动机轴3的轴向上移动,并且对齿条8进行固定。限制件18是铁磁体零件,以能够沿着电动机轴3的轴向进行移动的方式被支承于壳体50,利用释放弹簧19在从电磁铁13离开的方向上对限制件18施力。释放弹簧19是压缩弹簧,其一端固定于壳体50,如上所述,另一端与限制件18连接。卡合件20以能够在电动机轴3的半径方向上移动的方式支承于壳体50,并且卡合件20具备与限制件18的倾斜面18a平行的倾斜面20a、供限制件18的轴部18b穿过的槽部20b及与齿条8的齿啮合的形状的齿尖20c。The guide pin 46 is fixed to the housing 1 to support the armature 9 and the case 50 movably in the axial direction of the motor shaft 3 and to fix the rack 8 . The stopper 18 is a ferromagnetic component supported by the case 50 so as to be movable in the axial direction of the motor shaft 3 , and the stopper 18 is biased in a direction away from the electromagnet 13 by the release spring 19 . The release spring 19 is a compression spring, one end of which is fixed to the housing 50 , and the other end is connected to the limiting member 18 as described above. The engaging member 20 is supported by the housing 50 in a manner capable of moving in the radial direction of the motor shaft 3, and the engaging member 20 has an inclined surface 20a parallel to the inclined surface 18a of the restricting member 18, and a shaft portion for the restricting member 18. The groove portion 20b through which 18b passes and the tip 20c of the shape to mesh with the teeth of the rack 8 .

如图12和图13所示,在制动时,通过释放弹簧19使限制件18朝着离开电磁铁13的方向移动,以使卡合件的齿尖20c沿着齿条8的齿的山峰8a移动的方式使卡合件20朝着离开齿条8的方向位移,使限制件18的轴部18b进入卡合件20的槽部20b。此时,位置保持构件对位置的保持被解除,壳体50能够对应于制动衬片11a、11b的磨损进行移动。As shown in Figure 12 and Figure 13, when braking, the limiting member 18 is moved towards the direction away from the electromagnet 13 by releasing the spring 19, so that the tooth tip 20c of the engaging member follows the peak of the tooth of the rack 8 8 a moves so that the engaging member 20 is displaced in a direction away from the rack 8 , so that the shaft portion 18 b of the restricting member 18 enters the groove portion 20 b of the engaging member 20 . At this time, the holding of the position by the position holding member is released, and the housing 50 can move according to the wear of the brake linings 11a, 11b.

图14是第二实施例的剖视图,表示在制动衬片没有发生磨损的状态下进行制动解除时的情况。图15是图14的齿条和卡合件附近部位的详情图。Fig. 14 is a cross-sectional view of the second embodiment, showing the situation when the brake is released in a state where the brake lining is not worn. FIG. 15 is a detailed view of the rack and the vicinity of the engaging member in FIG. 14 .

在解除制动时,使电流流入电磁铁13,作为铁磁体零件的卡合件18被电磁铁13吸引,因此限制件18的倾斜面18a被按压在卡合件20的倾斜面20a上,卡合件20被按压在齿条8上,卡合件的齿尖20c进入齿条8的齿的槽部。由于卡合件20在电动机轴3的轴向上的移动受到壳体50的限制,因此壳体50被固定于齿条8。与第一实施例相同,电枢9也被电磁铁13吸引,但由于释放弹簧19的载荷与按压弹簧17的载荷相比十分小,因此限制件18与电枢9相比先被电磁铁13吸引。因而,在卡合件20与齿条8啮合而对壳体50的位置进行固定后,电枢9才被电磁铁13吸引。由此,在解除制动时,进行基于位置保持构件的位置保持。When the brake is released, current flows into the electromagnet 13, and the engaging part 18 as a ferromagnetic part is attracted by the electromagnet 13, so the inclined surface 18a of the restricting part 18 is pressed on the inclined surface 20a of the engaging part 20, and the engaging part 18 is locked. The fitting 20 is pressed against the rack 8 , and the tooth tips 20 c of the fitting enter into the grooves of the teeth of the rack 8 . Since the movement of the engaging member 20 in the axial direction of the motor shaft 3 is restricted by the housing 50 , the housing 50 is fixed to the rack 8 . Same as the first embodiment, the armature 9 is also attracted by the electromagnet 13, but since the load of the release spring 19 is very small compared with the load of the pressing spring 17, the limiting member 18 is first attracted by the electromagnet 13 compared with the armature 9. absorb. Therefore, the armature 9 is attracted by the electromagnet 13 only after the engaging member 20 engages with the rack 8 to fix the position of the housing 50 . As a result, when the brake is released, the position is held by the position holding member.

如上所述,第二实施例的位置保持构件由齿条8、卡合件20和限制件18构成,该齿条8设于引导销46,该卡合件20以能够在电动机轴3的半径方向上移动的方式支承于壳体50,并且与齿条8啮合,该限制件18以能够在电动机轴3的轴向上移动的方式支承于壳体50,并且被电磁铁13吸引而将卡合件20朝向齿条8按压。此外,位置保持构件也可以设为还具有释放弹簧19,该释放弹簧19设于壳体50,在离开电磁铁13的方向对限制件18施力。As described above, the position holding member of the second embodiment is composed of the rack 8 provided on the guide pin 46 , the engaging member 20 , and the restricting member 18 . The restrictor 18 is supported on the housing 50 in a manner movable in the axial direction of the motor shaft 3 and is attracted by the electromagnet 13 to engage the rack 8. The fitting 20 is pressed towards the rack 8 . In addition, the position holding member may further include a release spring 19 provided in the housing 50 and biasing the stopper 18 in a direction away from the electromagnet 13 .

在第二实施例中也能够获得与第一实施例相同的效果,并且第二实施例的特征在于,由于通过齿条8与壳体50之间的卡合件20的剪切来支承壳体50,因此能够容易地提高支承刚性。The same effect as that of the first embodiment can also be obtained in the second embodiment, and the second embodiment is characterized in that the case is supported due to the shearing of the engaging member 20 between the rack 8 and the case 50 50, so the support rigidity can be easily improved.

在第二实施例中,按压弹簧17的载荷、齿条8与卡合件20的齿尖20c之间的摩擦力、卡合件20与壳体50之间的摩擦力、卡合件的倾斜面20a与限制件18的倾斜面18a之间的摩擦力及限制件18与壳体50之间的摩擦力的平衡度适当,在仅依靠按压弹簧17的载荷就能够在制动时使限制件18与电磁铁13分开的场合,也可以省略释放弹簧19。In the second embodiment, the load of the pressing spring 17, the friction force between the rack 8 and the tooth tip 20c of the engaging member 20, the friction force between the engaging member 20 and the housing 50, the inclination of the engaging member The balance between the frictional force between the surface 20a and the inclined surface 18a of the restricting member 18 and the frictional force between the restricting member 18 and the housing 50 is appropriate, and the restricting member can be activated only by the load of the pressing spring 17 when braking. 18 is separated from the electromagnet 13, the release spring 19 can also be omitted.

第三实施例third embodiment

在第三实施例中,对第一实施例和第二实施例的各种变形例进行说明。In the third embodiment, various modified examples of the first embodiment and the second embodiment are described.

图16是第三实施例中的齿条附近部位的详情图。作为变形例的一例,在第一实施例和第二实施例中,例如图16的示例所示,也可以设置以与齿条8的齿的齿距p不同的间隔p′进行配置并且彼此之间能够独立位移的多个卡钩16的爪部16b或卡合件20的齿尖20c。具体来说,在第一实施例的场合,卡钩16与释放弹簧15以彼此独立的方式设置有多组,并且将多组卡钩16在电动机轴3的轴向上的间隔设置成与齿条8的齿的齿距不同。在第二实施例的场合,卡合件20与限制件18以彼此独立的方式设置多组,并且将多组卡合件20在电动机轴3的轴向上的间隔设置成与齿条8的齿的齿距不同。此时,能够以小于齿距p的间隔将壳体10或壳体50固定于齿条8。Fig. 16 is a detailed view of the vicinity of the rack in the third embodiment. As an example of modification, in the first embodiment and the second embodiment, for example, as shown in the example of FIG. The claws 16b of the plurality of hooks 16 or the tooth tips 20c of the engaging member 20 can be independently displaced. Specifically, in the case of the first embodiment, multiple sets of hooks 16 and release springs 15 are provided in a manner independent of each other, and the intervals between multiple sets of hooks 16 in the axial direction of the motor shaft 3 are set to be equal to those of the teeth. The teeth of the bar 8 have different pitches. In the case of the second embodiment, multiple sets of engaging members 20 and restricting members 18 are provided in a manner independent of each other, and the spacing between the sets of engaging members 20 in the axial direction of the motor shaft 3 is set to be equal to that of the rack 8. The teeth have different pitches. At this time, the housing 10 or the housing 50 can be fixed to the rack 8 at a distance smaller than the tooth pitch p.

此外,作为变形例的其他示例,为了在解除制动时使制动衬片11b与制动盘5之间分开适当的距离,也可以在电枢9与电磁铁13之间沿着电动机轴3的轴向设置未图示的压缩弹簧,使得制动时电枢9与电磁铁13之间的距离成为由限制销12规定的上限值。In addition, as another example of the modified example, in order to separate the brake lining 11b from the brake disc 5 by an appropriate distance when the brake is released, a motor shaft 3 may be placed between the armature 9 and the electromagnet 13 along the motor shaft 3. An unillustrated compression spring is provided in the axial direction of the motor so that the distance between the armature 9 and the electromagnet 13 becomes the upper limit value specified by the limit pin 12 during braking.

另外,作为变形例的又一个其他示例,可以在引导销6或齿条8设置用于测量壳体10或壳体50的移动量的未图示的传感器,从而能够间接地测量制动衬片11a、11b的磨损量。并且,也可以使用限位开关作为该传感器,在壳体的位置达到规定的位置时,输出表示制动衬片11已经达到磨损极限的信息,由此能够简化结构。通过采用上述结构,能够方便地获取用于预测达到磨损极限的时期的信息,能够检测制动衬片11是否达到了磨损极限。In addition, as yet another example of a modified example, a sensor (not shown) for measuring the movement amount of the housing 10 or the housing 50 may be provided on the guide pin 6 or the rack 8, thereby indirectly measuring the brake lining. Amount of wear of 11a, 11b. In addition, a limit switch may be used as the sensor to output information indicating that the brake lining 11 has reached the wear limit when the position of the housing reaches a predetermined position, thereby simplifying the structure. By employing the above configuration, information for predicting the time when the wear limit will be reached can be easily obtained, and it is possible to detect whether or not the brake lining 11 has reached the wear limit.

第四实施例Fourth embodiment

以下参照图17对使用了第一实施例至第三实施例的电磁制动器的乘客传送设备的实施例进行说明。图17是第四实施例中的乘客传送设备的整体图。乘客传送设备是具有在两个出入口51a、51b之间进行循环往复的梯级52及沿着梯级52的移动方向设置的栏杆56,用于将搭乘在该梯级52上的乘客从入口运送到出口的设备。对梯级52进行驱动使其循环往复的驱动装置53主要由设置在位于出入口51a下方的机械室54内或梯级52下方的电动机、减速器和电磁制动器构成。Hereinafter, an embodiment of a passenger conveyance facility using the electromagnetic brakes of the first to third embodiments will be described with reference to FIG. 17 . Fig. 17 is an overall view of a passenger conveying facility in a fourth embodiment. Passenger conveying equipment is to have the stair 52 that reciprocates between two entrances and exits 51a, 51b and the railing 56 that is arranged along the moving direction of stair step 52, is used for the passenger that takes on this stair step 52 is transported from entrance to exit. equipment. The driving device 53 for driving the step 52 to circulate and reciprocate is mainly composed of a motor, a speed reducer and an electromagnetic brake installed in the machine room 54 below the entrance 51a or below the step 52 .

在使用现有的电磁制动器时,为了对电磁制动器进行检修和保养作业,需要使乘客传送设备停止运行,并且拆卸乘入口51a的盖板或梯级52。因此,可能会导致乘客传送设备长时间不能使用,尤其是乘客传送设备进行的乘客运送的比例较大的车站中,有时会大幅度地影响乘客的便利性。When the conventional electromagnetic brake is used, it is necessary to stop the operation of the passenger conveyor and remove the cover plate or step 52 of the entrance 51a in order to inspect and maintain the electromagnetic brake. Therefore, the passenger conveying facility may be unusable for a long time, especially in a station where the passenger conveying facility carries a large proportion of passengers, and the convenience of passengers may be greatly affected.

与此相对,在使用第一实施例至第三实施例的电磁制动器对驱动装置53的电动机进行制动时,由于不需要对制动衬片11a、11b的磨损进行检查作业和调整作业,因此没有必要使乘客传送设备停止运行。On the other hand, when using the electromagnetic brake of the first embodiment to the third embodiment to brake the electric motor of the driving device 53, since there is no need to check and adjust the wear of the brake linings 11a and 11b, It is not necessary to take passenger conveyors out of service.

并且,也可以在乘客传送设备的设置有键开关等的操作面板55或其附近设置通过测量第三实施例的壳体的位置而间接地测量制动衬片11a、11b的磨损量的传感器的输出端子或作为该传感器的一种而输出表示第三实施例的制动衬片11a、11b已经达到磨损极限的信息的限位开关的输出端子。通过采用这一结构,不需要打开出入口51a的盖板也就是不需要使乘客传送设备长时间停止运行就能够获得传感器或限位开关的输出。Also, a sensor for indirectly measuring the amount of wear of the brake linings 11a, 11b by measuring the position of the housing of the third embodiment may be provided on or near the operation panel 55 of the passenger conveying equipment provided with key switches and the like. An output terminal or an output terminal of a limit switch which outputs information indicating that the brake linings 11a, 11b of the third embodiment have reached the wear limit as one of the sensors. By adopting this structure, the output of the sensor or the limit switch can be obtained without opening the cover of the doorway 51a, that is, without stopping the operation of the passenger conveyor for a long time.

另外,也可以具备通过通信线路将所述传感器的输出或所述限位开关的输出与乘客传送设备的外部进行通信的未图示的通信部。通过采用这种结构,例如能够在维护中心对制动衬片的磨损状态进行测量和检测,由于完全不需要为了进行该作业而使乘客传送设备停止运行,因此进一步提高乘客的便利性。In addition, a communication unit (not shown) that communicates the output of the sensor or the output of the limit switch with the outside of the passenger conveyor through a communication line may be provided. By adopting such a structure, for example, the wear state of the brake lining can be measured and detected at the maintenance center, and since it is completely unnecessary to stop the operation of the passenger conveying equipment for this work, the convenience for passengers is further improved.

此外,在图17中,作为乘客传送设备的一例,以自动扶梯为例进行了说明,但作为乘客传送设备也可以是电动通道。此外,本发明的电磁制动器不仅可以在乘客传送设备中使用,也可以在电梯、吊车和机床等中使用。In addition, in FIG. 17 , an escalator has been described as an example of the passenger conveying facility, but an electric passage may be used as the passenger conveying facility. Furthermore, the electromagnetic brake of the present invention can be used not only in passenger conveying equipment, but also in elevators, cranes, machine tools, and the like.

以上对本发明的实施例进行了说明,而在上述各个实施例中进行了说明的结构只不过是一个示例,本发明在不脱离其技术思想的范围内可以进行适当的变更。The embodiments of the present invention have been described above, but the configurations described in the respective embodiments described above are merely examples, and the present invention can be appropriately modified without departing from the technical concept thereof.

Claims (11)

1. a magnet stopper, this magnet stopper possesses: brake disc, it is usingd and can be supported on the first S. A. as the S. A. of electrical motor along axially movable mode; Armature, it is pressed to described brake disc by the first Compress Spring; Brake lining, it is configured between described brake disc and described armature, and for generation of braking force; And electromagnet, it overcomes described the first Compress Spring and attracts described armature, it is characterized in that,
Described magnet stopper possesses:
Housing, it takes in described electromagnet; Guide pin, it is fixed on the shell of described magnet stopper, and described housing is supported to can moving axially along described the first S. A.; Limiting pin, it is fixed on described housing, and by between described electromagnet and described armature, described the first S. A. axially on distance limit within the limits prescribed; And position retaining member, its when braking is removed to described electromagnet described the first S. A. axially on position keep, and remove the maintenance of described position when braking.
2. magnet stopper according to claim 1, is characterized in that,
Described position retaining member comprises tooth bar, the second S. A., grab and the second Compress Spring, described tooth bar is located at described guide pin, described the second S. A. is located at described housing, described grab is supported to can be around described the second S. A. rotation, and around described the second S. A. rotation, mesh with described tooth bar when being attracted by described electromagnet, described the second Compress Spring is located at described housing, and in the direction separated with described tooth bar to the described grab application of force.
3. magnet stopper according to claim 2, is characterized in that,
Described grab and described the second Compress Spring are provided with many groups in mode independent of each other, described many group grabs described the first S. A. axially on interval different from the tooth pitch of the tooth of described tooth bar.
4. magnet stopper according to claim 1, is characterized in that,
Described position retaining member comprises tooth bar, engagement piece and limited part, described tooth bar is located at described guide pin, described engagement piece is supported on described housing in the mode that can move on the radial direction of described the first S. A., and with described tooth bar engagement, described limited part is supported on described housing in the mode that can move up at the axle of described the first S. A., and when being attracted by described electromagnet, described engagement piece is pressed to described tooth bar.
5. magnet stopper according to claim 4, is characterized in that,
Described engagement piece and described limited part are provided with many groups in mode independent of each other, described many group engagement pieces described the first S. A. axially on interval different from the tooth pitch of the tooth of described tooth bar.
6. magnet stopper according to claim 4, is characterized in that,
Described position retaining member has the 3rd Compress Spring, and the 3rd Compress Spring is located at described housing, in the direction separated with described electromagnet to the described limited part application of force.
7. magnet stopper according to claim 1, is characterized in that,
Described magnet stopper has the sensor of the position of measuring described housing.
8. magnet stopper according to claim 7, is characterized in that,
Described sensor is limit switch, whether arrives the position of regulation for detection of the position of described housing.
9. an apparatus of passenger conveyor, it possesses the step that moves in circles between gangway, the railing for driving the electrical motor of described step, the magnet stopper that described electrical motor is braked and arranging along the moving direction of described step,
Described apparatus of passenger conveyor is characterised in that,
Described magnet stopper is the magnet stopper described in any one in claim 1 to 8.
10. apparatus of passenger conveyor according to claim 9, is characterized in that,
Described apparatus of passenger conveyor has the guidance panel of being located at described railing,
Described magnet stopper is the magnet stopper described in claim 7 or 8,
Described apparatus of passenger conveyor has for exporting the terminal of the output of described sensor at described guidance panel.
11. apparatus of passenger conveyor according to claim 9, is characterized in that,
Described magnet stopper is the magnet stopper described in claim 7 or 8,
Described apparatus of passenger conveyor has the Department of Communication Force to communication external by the output of described sensor.
CN201310343207.4A 2012-09-12 2013-08-08 Magnet stopper and there is the apparatus of passenger conveyor of this magnet stopper Active CN103663075B (en)

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JP2012200071A JP5841923B2 (en) 2012-09-12 2012-09-12 Electromagnetic brake and passenger conveyor equipped with the same
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CN113864376B (en) * 2021-10-27 2024-04-12 曲阜天博汽车制动器有限公司 Process and device for preparing reinforced grinding machine composite friction material and friction lining formula

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