CN103660751B - A kind of button carving device - Google Patents

A kind of button carving device Download PDF

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Publication number
CN103660751B
CN103660751B CN201210358006.7A CN201210358006A CN103660751B CN 103660751 B CN103660751 B CN 103660751B CN 201210358006 A CN201210358006 A CN 201210358006A CN 103660751 B CN103660751 B CN 103660751B
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China
Prior art keywords
button
engraving
carving
blank
laser
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CN201210358006.7A
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CN103660751A (en
Inventor
陈华
张兵
王鑫
马鸿宇
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Zhejiang Weixing Industrial Development Co Ltd
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Zhejiang Weixing Industrial Development Co Ltd
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Abstract

The invention provides a kind of button carving device, comprise the engraving frock can fixing button blank, it also comprises: detect the hole position being positioned at the button blank that carver loads onto, and can send the checkout gear of detection signal; Emission Lasers is with to the laser beam emitting device being positioned at button blank that carver loads onto and carving; The detection signal that receiving detection device sends, and detection signal and the standard position data preset are compared, to adjust the control device of the engraving position of laser on button blank that laser beam emitting device is launched.Button carving device provided by the invention, moved by hand is replaced to correct the mode of button blank by adopting checkout gear to coordinate with control device in the mode changing Laser emission angle, realize the automated production of button blank in engraving process, avoid artificial participation, substantially increase the production efficiency of button, and also mitigating the work load of operating personnel, the economic benefit that button is produced is further enhanced.

Description

A kind of button carving device
Technical field
The present invention relates to button manufacturing technology field, more particularly, relate to a kind of button carving device.
Background technology
Button is the ordinary articles in people's daily life, along with improving constantly of living standard, people to the use of articles for daily use and esthetic requirement also more and more higher.
At present, button comparatively common on market is Metal buttons and unsaturated polyester resin button, and wherein, unsaturated polyester resin button is subject to the favor of people more because of good looking appearance.
According to different actual conditions, need to adopt radium-shine mode to carve font or pattern on the surface of button, in the prior art, the cooperation of laser machine and deduction processed is merely able to the automation laser engraving production of the button blank meeting non-eyelet work, and the automated production of the button blank accomplishing fluently eyelet cannot be met, because button blank is on deduction processed during mechanical feed, due to the cause that button blank is moved, be distributed in the eyelet on button blank and be in optional position relative to the laser head of laser machine, and although laser head can adjust angle with correction position before carving, but its engraving position is after correction is good, remain at a fixed position when carving multiple button blank, therefore the requirement that eyelet carries out relative to the button blank that laser head is in optional position carving cannot just be met, now manually carry out shift calibrating by the fixture pair button blank not corresponding with laser head position with regard to needing, be distributed in around eyelet with suitable angle and distance to enable the font that is engraved as or pattern.
But, due in the production process of reality, eyelet on major part button blank is all not corresponding with laser head, so manually operate frequently a large amount of buttons with regard to needing, so the mode of production of this kind of artificial participation have impact on the production efficiency of button greatly, also make the work burden of operating personnel comparatively large, the economic benefit that button is produced cannot improve further.
In sum, how providing a kind of button carving device, to realize the production efficiency improving button, is current those skilled in the art's problem demanding prompt solution.
Summary of the invention
In view of this, the invention provides a kind of button carving device, improve the production efficiency of button, reduce the work burden of operating personnel.
In order to achieve the above object, the invention provides following technical scheme:
A kind of button carving device, for engraving character automatic on the perforated button blank of tool, comprise the engraving frock can fixing described button blank, it also comprises:
Detect the hole position being positioned at the described button blank that described carver loads onto, and the checkout gear of detection signal can be sent;
Emission Lasers is with to the laser beam emitting device being positioned at described button blank that described carver loads onto and carving;
Receive the detection signal that described checkout gear sends, and described detection signal and the standard position data preset are compared, to adjust the control device of the engraving position of described laser on described button blank that described laser beam emitting device is launched.
Preferably, in above-mentioned button carving device, described checkout gear is CCD camera.
Preferably, in above-mentioned button carving device, also comprise the positive and negative distinguishing described button blank, and described button blank is delivered to the drawing-in device that described carver loads onto.
Preferably, in above-mentioned button carving device, also comprise the drawing mechanism making described button blank depart from described engraving frock.
Preferably, in above-mentioned button carving device, described engraving frock is four station rotary hub heads, and described checkout gear carries out one, interval intermediate stations between engraving station that the detection station that detects and described laser carries out carving.
Preferably, in above-mentioned button carving device, described control device is PLC.
Preferably, in above-mentioned button carving device, also comprise the rotating disk sent into by described button blank in described drawing-in device.
Preferably, in above-mentioned button carving device, the error transfer factor scope of described Laser emission angle is 0 degree of-1 degree, and the engraving site error distance range on described button blank is 0mm-0.04mm.
In button carving device provided by the invention, when the perforated button blank of tool is fixed on after carver loads onto, checkout gear detects the hole position on button blank, to determine the actual relative position of itself and laser beam emitting device, then checkout gear sends detection signal to control device, control device is by the data obtained in contrast detection signal and the standard position data preset, draw the deviation of hole position and normal place on button blank, control device controls the emission angle that laser beam emitting device changes laser, and then ensure that the relative position between the character of carve and eyelet meets technological requirement.Button carving device provided by the invention, moved by hand is replaced to correct the mode of button blank by adopting checkout gear to coordinate with control device in the mode changing Laser emission angle, realize the automated production of button blank in engraving process, avoid artificial participation, substantially increase the production efficiency of button, and also mitigating the work load of operating personnel, the economic benefit that button is produced is further enhanced.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
The structural representation of the button carving device that Fig. 1 provides for the embodiment of the present invention.
In upper Fig. 1:
Engraving frock 1, checkout gear 2, laser beam emitting device 3, control device 4, drawing-in device 5, drawing mechanism 6, rotating disk 7.
Detailed description of the invention
In order to understand the present invention further, below in conjunction with embodiment, the preferred embodiment for the present invention is described, but should be appreciated that these describe just in order to further illustrate the features and advantages of the present invention, instead of limiting to the claimed invention.
The invention provides a kind of button carving device, improve the production efficiency of button, reduce the work burden of operating personnel.
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
As shown in Figure 1, the button carving device that the embodiment of the present invention provides, for engraving character automatic on the perforated button blank of tool, comprise the engraving frock 1 can fixing button blank, it also comprises:
Detect and be positioned at the hole position that carver fills the button blank on 1, and the checkout gear 2 of detection signal can be sent;
Emission Lasers is to fill to being positioned at carver the laser beam emitting device 3 that the button blank on 1 carves;
The detection signal that receiving detection device 2 sends, and detection signal and the standard position data preset are compared, to adjust the control device 4 of the engraving position of laser on button blank.
In the button carving device that the present embodiment provides, when the perforated button blank of tool is fixed on after in engraving frock 1, hole position on checkout gear 2 pairs of button blanks detects, to determine the actual relative position of itself and laser beam emitting device 3, then checkout gear 2 sends detection signal to control device 4, control device 4 is by the data obtained in contrast detection signal and the standard position data preset, draw the deviation of hole position and normal place on button blank, control device 4 controls the emission angle that laser beam emitting device 3 changes laser, and then ensure that the relative position between the character of carve and eyelet meets technological requirement.
The button carving device that the present embodiment provides, moved by hand is replaced to correct the mode of button blank by the mode adopting checkout gear 2 to coordinate to change Laser emission angle with control device 4, realize the automated production of button blank in engraving process, avoid artificial participation, substantially increase the production efficiency of button, and also mitigating the work load of operating personnel, the economic benefit that button is produced is further enhanced.
In order to optimize technique scheme further, in the button carving device that the present embodiment provides, checkout gear 2 is the (abbreviation of Charge-coupled Device of CCD camera, Chinese full name: charge coupled cell, it is a kind of semiconductor devices, also can be called ccd image sensor, it can be converted into data signal optical image).Optical signalling directly can be converted to analog current signal by CCD camera, analog current signal is through amplifying and analog-to-digital conversion, the acquisition of image can be realized, store, transmission, process and reproduction, its distinguishing feature is: small in volume, power consumption is little, operating voltage is low, shock resistance and vibrations, stable performance, life-span is long, highly sensitive, noise is low, dynamic range is large, fast response time, there is self-scanning function, pattern distortion is little, without image retention, application super large-scale integration technology is produced, the degree of integration of pixel is high, size is accurate, the plurality of advantages such as merchandized handling cost is low, it is widely used at image sensing and non-cpntact measurement field.When needing the particular location detecting button blank, CCD camera carries out image to button blank and takes pictures, and sends it to control device 4.Certainly, in addition can also select the checkout gear 2 of other types, such as, utilize range sensor to distinguish the surface of eyelet and button blank.
Further, in the button carving device that the present embodiment provides, also comprise the positive and negative distinguishing button blank, and button blank is delivered to the drawing-in device 5 in engraving frock 1.In the present embodiment, in order to improve the automaticity of device further, button carving device is also provided with the drawing-in device 5 that former deduction processed has, automatic, orderly for button blank can be delivered in engraving frock 1 by this drawing-in device 5, increase work efficiency further, and perforated for tool button blank can be distinguished positive and negative in the button blank process of transporting in the passage of drawing-in device 5, to ensure that the character carved is positioned on the correct surface of technological requirement.
With above-mentioned drawing-in device 5 to corresponding, in the button carving device that the present embodiment provides, also comprise the button blank that makes that former deduction processed has and depart from the drawing mechanism 6 of engraving frock 1.After button blank has been carved, need to make button blank depart from engraving frock 1, engraving frock 1 is entered to make next button blank to be carved, therefore just need to set out materials device 6, the button blank after having carved is made to depart from engraving frock 1, wherein drawing mechanism 6 is a passage, and the centrifugal force produced when the button blank after having carved is rotated by engraving frock 1 departs from engraving frock 1.
Concrete, engraving frock 1 is four station rotary hub heads, and checkout gear 2 carries out one, interval intermediate stations between engraving station that the detection station that detects and laser carries out carving.Four station rotary hub heads have the different station of four continuous operations, position and the angle of button blank fixed thereon can be adjusted flexibly, can meet the engraving demand of multiple different operating, the button carving device that the present embodiment is provided has higher versatility and process flexibility.
In the present embodiment, checkout gear 2 carries out one, interval intermediate stations between engraving station that the detection station that detects and laser carries out carving.This kind detects carves with reality the set-up mode differing a station, can make, between engraving and detection, there is a period of time poor, because the engraving process need regular hour, testing process is then relatively very fast, if engraving is adjacent with the station detected, then need upon completion of the assays to wait for that the rear detection just carrying out next button carved by this button blank, and one, interval station, then a period of time can be provided poor for engraving process, make checkout gear 2 can to detect on station continuously continual carry out detecting and without the need to etc. the completing of process to be carved, working time can further be made full use of, further improve operating efficiency.
Concrete, control device 4 is PLC (abbreviation of PLC, Programmable Logic Controller, programmable logic controller (PLC)).The image that control device 4 pairs of checkout gears 2 send is analyzed, because the reflected intensity of surface to light of eyelet place and button blank is inconsistent, so the position of eyelet can be determined according to the bright and dark light degree of image upper button blank, and draw position data, and then with preset standard position data and compare, to determine the physical location deviation of eyelet on button blank, and control the emission angle that laser beam emitting device 3 adjusts laser, thus realize the zero deflection engraving of character on button blank.PLC is comparatively common control device 4, it can meet the job requirement of the overwhelming majority in machining, and it is cheap, simple to operate, the manufacturing cost of the button carving device that the present embodiment provides can be effectively reduced, also can reduce operation easier simultaneously, be conducive to actual promotion and application.
Preferably, in the button carving device that the present embodiment provides, also comprise the rotating disk 7 in button blank feeding drawing-in device 5.In order to improve automaticity further, improve the operating efficiency that button is produced, the rotating disk 7 that former deduction processed has also is provided with in the present embodiment, its effect is exactly by feeding drawing-in device 5 automatic, orderly for button blank, drawing-in device 5 can be operated by convenient carrying out, again improve the automaticity of the button carving device that the present embodiment provides, perfect further technical scheme.
Concrete, the error transfer factor scope of Laser emission angle is 0 degree of-1 degree, and the engraving site error distance range on button blank is 0mm-0.04mm.By changing the engraving position of laser on button blank, the actual displacement deviation of engraving character on button blank is made to remain within the scope of positive and negative 0.02mm, the actual anglec of rotation deviation of engraving character and eyelet remains in the scope of positive and negative 0.5 degree, substantially increase engraving position and eyelet to the accuracy in direction.Wherein, character comprises font and pattern.
To the above-mentioned explanation of the disclosed embodiments, professional and technical personnel in the field are realized or uses the present invention.To be apparent for those skilled in the art to the multiple amendment of these embodiments, General Principle as defined herein can without departing from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention can not be restricted to these embodiments shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.

Claims (8)

1. a button carving device, for engraving character automatic on the perforated button blank of tool, comprises the engraving frock (1) can fixing described button blank, it is characterized in that, also comprise:
Detection is positioned at the hole position of the described button blank on described engraving frock (1), and can send the checkout gear (2) of detection signal;
Emission Lasers is with the laser beam emitting device (3) carved the described button blank be positioned on described engraving frock (1);
Receive the detection signal that described checkout gear (2) sends, and described detection signal and the standard position data preset are compared, automatically to adjust the control device (4) of the engraving position of described laser on described button blank that described laser beam emitting device (3) is launched.
2. button carving device according to claim 1, is characterized in that, described checkout gear (2) is CCD camera.
3. button carving device according to claim 1, is characterized in that, also comprises the positive and negative distinguishing described button blank, and described button blank is delivered to the drawing-in device (5) on described engraving frock (1).
4. the button carving device according to claim 1 or 3, is characterized in that, also comprises the drawing mechanism (6) making described button blank depart from described engraving frock (1).
5. button carving device according to claim 1, it is characterized in that, described engraving frock (1) is four station rotary hub heads, and described checkout gear (2) carries out one, interval intermediate stations between engraving station that the detection station that detects and described laser carries out carving.
6. button carving device according to claim 1, is characterized in that, described control device (4) is PLC.
7. button carving device according to claim 3, is characterized in that, also comprises the rotating disk (7) sent into by described button blank in described drawing-in device (5).
8. button carving device according to claim 1, is characterized in that, the error transfer factor scope of described Laser emission angle is 0 degree of-1 degree, and the engraving site error distance range on described button blank is 0mm-0.04mm.
CN201210358006.7A 2012-09-24 2012-09-24 A kind of button carving device Active CN103660751B (en)

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Publication number Priority date Publication date Assignee Title
CN105364638A (en) * 2015-10-13 2016-03-02 浙江伟星实业发展股份有限公司 Unilateral button drawing process
CN107414310B (en) * 2017-08-25 2019-08-06 温州舒尔达工艺钮扣有限公司 A kind of fully-automatic laser vehicle button machine and processing method
CN107639967B (en) * 2017-09-18 2019-04-19 嘉善长强服装辅料厂(普通合伙) A kind of button spraying preamble processing method
CN107599710B (en) * 2017-09-18 2019-04-05 嘉善长强服装辅料厂(普通合伙) A kind of engraving process of button
CN108944221A (en) * 2018-07-17 2018-12-07 嘉善县飞虹钮扣厂 A kind of rectangular button emebosser
CN108944220A (en) * 2018-07-17 2018-12-07 嘉善县飞虹钮扣厂 A kind of button emebosser with convex handle
CN110497726A (en) * 2019-08-27 2019-11-26 徐州绿源智能科技有限公司 A kind of electronic engraving machine benefit calculation and equipment

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CN2279980Y (en) * 1997-05-09 1998-04-29 郑殿江 High efficiency grinding device for forming hard stone buttons
CN1195606A (en) * 1998-02-12 1998-10-14 郑殿江 Preparation of hard stone button
CN101195318A (en) * 2007-12-28 2008-06-11 中国地质大学(武汉) Multi-station digital-controlled carving machine

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CN101209641A (en) * 2006-12-29 2008-07-02 深圳富泰宏精密工业有限公司 Laser engraving system and method

Patent Citations (3)

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Publication number Priority date Publication date Assignee Title
CN2279980Y (en) * 1997-05-09 1998-04-29 郑殿江 High efficiency grinding device for forming hard stone buttons
CN1195606A (en) * 1998-02-12 1998-10-14 郑殿江 Preparation of hard stone button
CN101195318A (en) * 2007-12-28 2008-06-11 中国地质大学(武汉) Multi-station digital-controlled carving machine

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