CN103660509A - Rubber V belt rubberizing and cutting all-in-one machine and V belt production process by rubber V belt rubberizing and cutting all-in-one machine - Google Patents
Rubber V belt rubberizing and cutting all-in-one machine and V belt production process by rubber V belt rubberizing and cutting all-in-one machine Download PDFInfo
- Publication number
- CN103660509A CN103660509A CN201310737498.5A CN201310737498A CN103660509A CN 103660509 A CN103660509 A CN 103660509A CN 201310737498 A CN201310737498 A CN 201310737498A CN 103660509 A CN103660509 A CN 103660509A
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- cylinder
- cutting
- machine
- cotton rope
- rubber
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- 238000005520 cutting process Methods 0.000 title claims abstract description 29
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 239000002965 rope Substances 0.000 claims abstract description 44
- 229920000742 Cotton Polymers 0.000 claims description 36
- 239000002390 adhesive tape Substances 0.000 claims description 21
- 229920000297 Rayon Polymers 0.000 claims description 20
- 238000004026 adhesive bonding Methods 0.000 claims description 18
- 238000007906 compression Methods 0.000 claims description 14
- 238000005516 engineering process Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 abstract description 3
- 238000003825 pressing Methods 0.000 abstract 2
- 239000011248 coating agent Substances 0.000 abstract 1
- 238000000576 coating method Methods 0.000 abstract 1
- 238000010008 shearing Methods 0.000 abstract 1
- 230000002708 enhancing Effects 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000001105 regulatory Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Abstract
The invention discloses a rubber V belt rubberizing and cutting all-in-one machine and a V belt production process for the rubber V belt rubberizing and cutting all-in-one machine. The all-in-one machine comprises a rack, wherein a rubber roll bracket, a guide device, a speed reduction motor, a rubber belt positioning and pressing device, a rope tensioning device, a V belt cutting device, a belt wheel shaft and a guide rail are arranged on the rack; the guide device is arranged between the rubber roll bracket and the belt wheel shaft; the belt wheel shaft is connected with the speed reduction motor, and is in fit with the rubber belt positioning and pressing device; the rope tensioning device is in fit with the belt wheel shaft, and is in movement fit with the guide rail; the V belt cutting device is arranged between the belt wheel shaft and the rope tensioning device. The process comprises the following steps of placing a rubber roll on the rubber roll bracket, and hauling the rubber roll; sleeving a rope, and coating a primer; performing position regulation, and adhering a rubber block to the primer; starting the speed reduction motor to adhere the rubber block to the rope; shearing the rubber block after the rubber block is adhered to the rope; starting the V belt cutting device to cut a rubber belt; taking down and neatly stacking the cut rubber belts. The all-in-one machine and the process have the advantages that rubber belts in the same specification can be produced in batches, and high production efficiency and high qualified rate of products are ensured.
Description
Technical field
The invention belongs to mechanical equipment technical field, especially relate to the production technology of a kind of V-shaped rubber belt gluing cutting all-in-one machine and preparation V band thereof.
Background technology
The equipment of existing production V-shaped rubber belt is lower in work limitation rate, because its a lot of operations all need manually to complete; Such as needs are given the first-class primer of a winding displacement rope in advance, and then the artificial specification that cuts into tens parts of equal wide, cause so the large and inefficiency of workman's workload, and owing to being artificial cutting, the cotton rope width of every first-class primer is not quite similar, thereby causes the qualification rate of product low.And, its technique of the equipment of existing production V-shaped rubber belt is substantially: first the single line rope blob of viscose cutting is enclosed within on gluing machine, again a V-arrangement rubber is covered up, so once can only produce a V-shaped rubber belt, not only cause production efficiency low, and human cost is increased, be therefore necessary to be improved.
Summary of the invention
The object of the invention is the deficiency existing for above-mentioned prior art, provide a kind of and can effectively enhance productivity, the V-shaped rubber belt gluing cutting all-in-one machine that qualification rate is high and human cost is low of product and the production technology of preparation V band thereof.
To achieve these goals, the technical solution adopted in the present invention is: a kind of V-shaped rubber belt gluing cutting all-in-one machine, comprise frame, in described frame, be provided with film support, guider, reducing motor, adhesive tape positioning compression device, cotton rope take-up device, V and be with cutter sweep, Pulley shaft and guide rail; Described guider is arranged between film support and Pulley shaft; Described Pulley shaft is connected with reducing motor by belt and it coordinates with adhesive tape positioning compression device; Described cotton rope take-up device coordinates with Pulley shaft and it moves and coordinate with guide rail; Described V band cutter sweep is arranged between Pulley shaft and cotton rope take-up device.
Described adhesive tape positioning compression device consists of locating support, cylinder one, cylinder two, sliding shoe and locating wheel, and described locating support and cylinder one are fixed in frame, and cylinder two is fixed on locating support; Described cylinder one is connected with horizontal sliding shoe and locating wheel by piston rod, and described cylinder two-way is crossed piston rod and is connected with the sliding shoe longitudinally and the locating wheel that are arranged on locating support.
Described V band cutter sweep consists of fixed head, cylinder three, sliding shoe and toolbox, and described cylinder three and sliding shoe are arranged on fixed head, and cylinder threeway is crossed piston rod and is fixedly connected with sliding shoe and toolbox.
Described cotton rope take-up device consists of cylinder mounting plate, cylinder four, sliding shoe and turning cylinder, and described cylinder mounting plate is arranged on guide rail; Described cylinder four is fixed on cylinder mounting plate and it is connected with sliding shoe by piston rod; Described turning cylinder is arranged on sliding shoe.
On described cylinder mounting plate, be provided with and can be allowed to condition at handwheel mobile on guide rail.
Described guider consists of guide plate and directive wheel, mutually forms gathering sill between described guide plate, and directive wheel is arranged in gathering sill.
V-shaped rubber belt gluing cutting all-in-one machine is prepared the production technology of V-shaped rubber belt, and described production craft step is as follows:
A, film is put on film support and by the forward position blob of viscose of film and is partly connected on the front end of guider;
B, by guider, blob of viscose is drawn on its rear end and is exposed;
C, cotton rope is inserted on Pulley shaft and cotton rope take-up device, and first-class primer;
D, mobile cotton rope take-up device, make the cotton rope of first-class primer in tension;
Mutual alignment between e, adjustment adhesive tape positioning compression device and Pulley shaft, closely cooperates it, and the primer on blob of viscose and cotton rope is bonding;
F, startup reducing motor drive Pulley shaft to rotate, and blob of viscose also rotates counterclockwise under the viscous force of primer thereupon, and when through adhesive tape positioning compression device, blob of viscose is bonded together closely with primer and cotton rope under its pressure;
G, at cotton rope, rotate after one week, gluing completes and cuts off blob of viscose;
H, startup V band cutter sweep have cut after adhesive tape is rotated further one week;
I, the V-shaped rubber belt taking off after cutting are also stacked neat.
The advantage that compared to the prior art the present invention had is: the parts V in the present invention can be slit into the V-shaped rubber belt that a plurality of specifications are identical belt cutting with cutter sweep, greatly enhance productivity, and the width error of its cutting is little, makes the qualification rate of product higher; The present invention without manually cotton rope being cut, has reduced human cost in production process work so greatly again, allows production cost lower when enhancing productivity.
Accompanying drawing explanation
Fig. 1 is planar structure schematic diagram of the present invention.
Fig. 2 is the structural representation of toolbox of the present invention.
The specific embodiment
Below in conjunction with drawings and Examples, the present invention is further described, and the following stated is only preferred embodiment of the present invention, therefore do not limit protection scope of the present invention.
Embodiment, see shown in Fig. 1 and Fig. 2: a kind of V-shaped rubber belt gluing cutting all-in-one machine, comprise frame 10, in described frame 10, be provided with film support 20, guider 30, reducing motor 40, adhesive tape positioning compression device 50, cotton rope take-up device 60, V and be with cutter sweep 70, Pulley shaft 80 and guide rail 90.Described guider 30 consists of guide plate 31 and directive wheel 32, mutually forms gathering sill 311 between described guide plate 31, and directive wheel 32 is arranged in gathering sill 311.Described guide plate 31 is connected with the bracing frame 12 in frame 10, and whole guider 30 is fixed in frame 10; Guide plate 31 is between film support 20 and Pulley shaft 80, and like this, the film 21 on film support 20 can be directed on Pulley shaft 80 by directive wheel 32.
Described adhesive tape positioning compression device 50 consists of locating support 51, cylinder 1, cylinder 2 53, sliding shoe 11 and locating wheel 54; Locating support 51 and cylinder 1 are fixed in frame 10, and cylinder 2 53 is fixed on locating support 51.Described cylinder 1 is connected with horizontal sliding shoe 11 and locating wheel 54 by piston rod, and described cylinder 2 53 is connected with the sliding shoe longitudinally 11 and the locating wheel 54 that are arranged on locating support 51 by piston rod.Laterally and longitudinally locating wheel 54 plays with Pulley shaft 80 cooperatings the effect that compresses adhesive tape.Pulley shaft 80 is connected with reducing motor 40 by belt 81, and after starting reducing motor 40, Pulley shaft 80 can rotate, thereby drives the rotation of adhesive tape.
Described cotton rope take-up device 60 consists of cylinder mounting plate 61, cylinder 4 62, sliding shoe 11 and turning cylinder 63; On described cylinder mounting plate 61, be provided with handwheel 611, by the rotation of handwheel 611, cylinder mounting plate 61 can move forward and backward on guide rail 90.Described cylinder 4 62 is fixed on cylinder mounting plate 61 and it is connected with sliding shoe 11 by piston rod; Described turning cylinder 63 is arranged on sliding shoe 11.Turning cylinder 63 is located on the same line with the axle center of Pulley shaft 80, by mobile cylinder mounting plate 61, be the relative position of capable of regulating between it, distance is short between relatively can conveniently install cotton rope, adjusts the distance between it far away can allow cotton rope in tension after cotton rope is installed.
Described V band cutter sweep 70 consists of fixed head 71, cylinder 3 72, sliding shoe 11 and toolbox 73; Described cylinder 3 72 and sliding shoe 11 are arranged on fixed head 71, and sliding shoe 11 can be free to slide on fixed head 71.Cylinder 3 72 is fixedly connected with sliding shoe 11 and toolbox 73 by piston rod.Described toolbox 73 is between Pulley shaft 80 and turning cylinder 63, and its equal intervals is arranged with two above blades 731, and the quantity of blade 731 can be determined according to the specification of the V-shaped rubber belt of actual production.On toolbox 73, be also provided with axial adjustment pad 732, axially adjust pad 732 position locations of adjustable blade 731 on adhesive tape, make its cutting more accurate.
V-shaped rubber belt gluing cutting all-in-one machine is prepared the production technology of V-shaped rubber belt, and described production craft step is as follows:
A, film 21 put on film support 20 and the forward position blob of viscose of film 21 is partly connected to the gathering sill 311 of guider 30, and allowing it coordinate with the directive wheel 32 of front end;
B, the turning handle blob of viscose by directive wheel 32 on guider 30 are drawn on the directive wheel 32 of rearmost end and part blob of viscose are exposed to the tail end of guide plate 31;
C, Pulley shaft 80 is inserted in in cotton rope one end, the other end is inserted on the turning cylinder 63 on cotton rope take-up device 60, and first-class primer;
Handwheel 611 on d, mobile cotton rope take-up device 60, allows turning cylinder 63 slowly away from Pulley shaft 80, makes the cotton rope of first-class primer in tension;
Locating wheel 54 on e, adjustment adhesive tape positioning compression device 50 and the mutual alignment between Pulley shaft 80, closely cooperate it, and the primer on blob of viscose and cotton rope is bonding;
F, startup reducing motor 40 drive Pulley shafts 80 to rotate, and blob of viscose also rotates counterclockwise under the viscous force of primer thereupon, and when the locating wheel 54 through on adhesive tape positioning compression device 50, blob of viscose is bonded together closely with primer and cotton rope under its pressure;
G, at cotton rope, rotate after one week, gluing completes and cuts off blob of viscose;
H, start V with the cylinder 3 72 on cutter sweep 70, extend piston rod and sliding shoe 11 is moved allow blade 731 contact with adhesive tape, after adhesive tape is rotated further one week, cut;
I, the V-shaped rubber belt taking off after cutting are also stacked neat.
The present invention can produce the V-shaped rubber belt of same specification in batches, compares with traditional single-piece production, and not only production efficiency, product percent of pass are high, and can also greatly reduce human cost.
Claims (7)
1. a V-shaped rubber belt gluing cutting all-in-one machine, it is characterized in that: comprise frame (10), in described frame (10), be provided with film support (20), guider (30), reducing motor (40), adhesive tape positioning compression device (50), cotton rope take-up device (60), V and be with cutter sweep (70), Pulley shaft (80) and guide rail (90); Described guider (30) is arranged between film support (20) and Pulley shaft (80); Described Pulley shaft (80) is connected with reducing motor (40) by belt (81) and it coordinates with adhesive tape positioning compression device (50); Described cotton rope take-up device (60) coordinates with Pulley shaft (80) and it coordinates with guide rail (90) is mobile; Described V band cutter sweep (70) is arranged between Pulley shaft (80) and cotton rope take-up device (60).
2. V-shaped rubber belt gluing cutting all-in-one machine according to claim 1, it is characterized in that: described adhesive tape positioning compression device (50) consists of locating support (51), cylinder one (52), cylinder two (53), sliding shoe (11) and locating wheel (54), it is upper that described locating support (51) and cylinder one (52) are fixed on frame (10), and cylinder two (53) is fixed on locating support (51); Described cylinder one (52) is connected with horizontal sliding shoe (11) and locating wheel (54) by piston rod, and described cylinder two (53) is connected with the sliding shoe longitudinally 11 and the locating wheel (54) that are arranged on locating support (51) by piston rod.
3. V-shaped rubber belt gluing cutting all-in-one machine according to claim 1 and 2, it is characterized in that: described V band cutter sweep (70) consists of fixed head (71), cylinder three (72), sliding shoe (11) and toolbox (73), it is upper that described cylinder three (72) and sliding shoe (11) are arranged on fixed head (71), and cylinder three (72) is fixedly connected with sliding shoe (11) and toolbox (73) by piston rod.
4. V-shaped rubber belt gluing cutting all-in-one machine according to claim 3, it is characterized in that: described cotton rope take-up device (60) consists of cylinder mounting plate (61), cylinder four (62), sliding shoe (11) and turning cylinder (63), and described cylinder mounting plate (61) is arranged on guide rail (90); Described cylinder four (62) is fixed on cylinder mounting plate (61) above and it is connected with sliding shoe (11) by piston rod; Described turning cylinder (63) is arranged on sliding shoe (11).
5. V-shaped rubber belt gluing cutting all-in-one machine according to claim 4, is characterized in that: on described cylinder mounting plate (61), be provided with and can be allowed to condition at the upper mobile handwheel (611) of guide rail (90).
6. V-shaped rubber belt gluing cutting all-in-one machine according to claim 5, it is characterized in that: described guider (30) consists of guide plate (31) and directive wheel (32), between described guide plate (31), mutually form gathering sill (311), directive wheel (32) is arranged in gathering sill (311).
7. by V-shaped rubber belt gluing cutting all-in-one machine claimed in claim 1, prepared the production technology of V-shaped rubber belt, it is characterized in that: described production craft step is as follows:
A, that film (21) is put into film support (20) is upper and the forward position blob of viscose of film (21) is partly connected on the front end of guider (30);
B, by guider (30), blob of viscose is drawn on its rear end and is exposed;
C, that cotton rope is inserted in to Pulley shaft (80) and cotton rope take-up device (60) is upper, and first-class primer;
D, mobile cotton rope take-up device (60), make the cotton rope of first-class primer in tension;
Mutual alignment between e, adjustment adhesive tape positioning compression device (50) and Pulley shaft (80), closely cooperates it, and the primer on blob of viscose and cotton rope is bonding;
F, startup reducing motor (40) drive Pulley shaft (80) to rotate, and blob of viscose also rotates counterclockwise under the viscous force of primer thereupon, and when through adhesive tape positioning compression device (50), blob of viscose is bonded together closely with primer and cotton rope under its pressure;
G, at cotton rope, rotate after one week, gluing completes and cuts off blob of viscose;
H, startup V band cutter sweep (70) have cut after adhesive tape is rotated further one week;
I, the V-shaped rubber belt taking off after cutting are also stacked neat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310737498.5A CN103660509A (en) | 2013-12-30 | 2013-12-30 | Rubber V belt rubberizing and cutting all-in-one machine and V belt production process by rubber V belt rubberizing and cutting all-in-one machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310737498.5A CN103660509A (en) | 2013-12-30 | 2013-12-30 | Rubber V belt rubberizing and cutting all-in-one machine and V belt production process by rubber V belt rubberizing and cutting all-in-one machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103660509A true CN103660509A (en) | 2014-03-26 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310737498.5A Pending CN103660509A (en) | 2013-12-30 | 2013-12-30 | Rubber V belt rubberizing and cutting all-in-one machine and V belt production process by rubber V belt rubberizing and cutting all-in-one machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103660509A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104843524A (en) * | 2015-05-25 | 2015-08-19 | 威海百圣源机械制造技术服务有限公司 | Veneer tape bonding set |
| CN105619508A (en) * | 2014-10-31 | 2016-06-01 | 三力士股份有限公司 | Rubber coating and cutting device for rubber v-belt wire billets |
| CN107960074A (en) * | 2015-02-18 | 2018-04-24 | 拉穆斯技术有限公司 | Manual adhesive tape utensil |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2038839U (en) * | 1988-10-29 | 1989-06-07 | 朱元利 | Double-purpose double-drum forming unit for fabricating v belt |
| CN2616520Y (en) * | 2003-04-25 | 2004-05-19 | 浙江三力士橡胶股份有限公司 | Rubber V-belt fiber yarn blank-group cutting device |
| CN201566141U (en) * | 2009-12-14 | 2010-09-01 | 段兴华 | V-belt base rubber attaching machine |
-
2013
- 2013-12-30 CN CN201310737498.5A patent/CN103660509A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2038839U (en) * | 1988-10-29 | 1989-06-07 | 朱元利 | Double-purpose double-drum forming unit for fabricating v belt |
| CN2616520Y (en) * | 2003-04-25 | 2004-05-19 | 浙江三力士橡胶股份有限公司 | Rubber V-belt fiber yarn blank-group cutting device |
| CN201566141U (en) * | 2009-12-14 | 2010-09-01 | 段兴华 | V-belt base rubber attaching machine |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105619508A (en) * | 2014-10-31 | 2016-06-01 | 三力士股份有限公司 | Rubber coating and cutting device for rubber v-belt wire billets |
| CN105619508B (en) * | 2014-10-31 | 2018-04-10 | 三力士股份有限公司 | A kind of V-shaped rubber belt line base covers glue cutter device |
| CN107960074A (en) * | 2015-02-18 | 2018-04-24 | 拉穆斯技术有限公司 | Manual adhesive tape utensil |
| CN107960074B (en) * | 2015-02-18 | 2020-09-25 | 拉穆斯技术有限公司 | Manual adhesive tape applying device |
| CN104843524A (en) * | 2015-05-25 | 2015-08-19 | 威海百圣源机械制造技术服务有限公司 | Veneer tape bonding set |
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| PB01 | Publication | ||
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Application publication date: 20140326 |
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| RJ01 | Rejection of invention patent application after publication |