CN103630341B - Device for torsion experiment rotation characteristic test in thermal vacuum environment - Google Patents
Device for torsion experiment rotation characteristic test in thermal vacuum environment Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及热真空环境下扭转试验转动特性测试装置The invention relates to a device for testing rotational characteristics of a torsion test in a thermal vacuum environment
背景技术Background technique
航天用器材因其应用于外太空环境的特殊性,所以有极高的性能要求。为满足设计需要,需在地面模拟外太空的热真空环境,在真空和热循环条件下检验被测件的性能和功能。如在对被测件进行驱动或加载以模拟被测机构所受驱动及负载的热真空试验中,不仅需要合理的传动装置,而且还要具实时高精度测量设备转矩、转角及转速等信息的能力。Aerospace equipment has extremely high performance requirements due to the particularity of its application in the outer space environment. In order to meet the design requirements, it is necessary to simulate the thermal vacuum environment of outer space on the ground, and test the performance and function of the DUT under vacuum and thermal cycle conditions. For example, in the thermal vacuum test that drives or loads the tested part to simulate the drive and load of the tested mechanism, not only a reasonable transmission device is required, but also real-time high-precision measurement equipment such as torque, rotation angle and rotational speed. Ability.
由于热真空环境下,传感器、动力设备的可靠性下降,使用寿命缩短,测试过程中难以控制,因此将被测件放置在模拟热真空环境的真空罐内,通过密封装置将转矩传递到真空罐的外部,驱动加载和信息测量在热真空罐外进行。热真空试验中常采用磁流体密封传动装置作为密封,将被测件输出轴与磁流体密封传动轴连接引出到外界常温环境。Due to the reduced reliability of sensors and power equipment in a thermal vacuum environment, the service life is shortened, and it is difficult to control during the test process. Therefore, the test piece is placed in a vacuum tank that simulates a thermal vacuum environment, and the torque is transmitted to the vacuum through a sealing device. Outside of the tank, drive loading and information measurements are performed outside the thermal vacuum tank. In the thermal vacuum test, the magnetic fluid seal transmission device is often used as the seal, and the output shaft of the tested part is connected with the magnetic fluid seal transmission shaft to lead out to the outside normal temperature environment.
测试过程中热真空罐需始终处于密封状态,因此对罐内被测件的调节难度很大。在测量被测件空载特性时候,需要对其进行转矩加载再将被测件输出轴与罐外的加载装置脱开,若在罐外脱开磁流体密封传动轴与加载装置的连接,可方便操作,但是会引入磁流体密封装置转动摩擦力的影响,若在罐内直接脱开被测件输出轴与磁流体密封传动轴的连接,测试结果精确但是受热真空罐的影响不易操作。另一方面,转角及转速测量时不能通过传感器在灌内测量,这就使得对热真空模拟环境内被测件信息的测量成了间接测量,要获得精确的测量值有很大的难度。During the test process, the thermal vacuum tank must always be in a sealed state, so it is very difficult to adjust the DUT in the tank. When measuring the no-load characteristics of the tested part, it is necessary to load it with torque and then disconnect the output shaft of the tested part from the loading device outside the tank. If the magnetic fluid seal drive shaft is disconnected from the loading device outside the tank, It is easy to operate, but it will introduce the influence of the rotational friction of the magnetic fluid seal device. If the connection between the output shaft of the test piece and the magnetic fluid seal transmission shaft is directly disconnected in the tank, the test result is accurate, but it is difficult to operate due to the influence of the heated vacuum tank. On the other hand, the sensor cannot be used to measure the rotation angle and rotational speed in the tank, which makes the measurement of the information of the tested part in the thermal vacuum simulation environment an indirect measurement, and it is very difficult to obtain accurate measurement values.
发明内容Contents of the invention
为了解决热真空环境下转动特性不易测量、被测件输出轴与外界的脱合等问题,本发明提供一种操作方便、测量精确的热真空环境下扭转试验转动特性测试装置。In order to solve the problems of difficult measurement of rotational characteristics in thermal vacuum environment and disengagement of the output shaft of the tested part from the outside world, the present invention provides a rotational characteristic testing device for torsion test in thermal vacuum environment with convenient operation and accurate measurement.
本发明解决其技术问题采用的技术方案是:The technical scheme that the present invention solves its technical problem adopts is:
一种热真空环境下扭转试验转动特性测试装置,包括拨杆装置、分度盘、连接花键、安装平台、热真空罐等。所述安装平台固定在热真空罐内,所述安装平台上固定被测件,所述被测件连接被测件输出轴,所述被测件输出轴通过连接花键连接传动轴,所述传动轴穿过热真空罐引出到罐外;所述连接花键连接拨杆装置,所述拨杆装置安装在热真空罐内;A device for testing the rotational characteristics of a torsion test in a thermal vacuum environment, comprising a lever device, an indexing plate, connecting splines, a mounting platform, a thermal vacuum tank, and the like. The installation platform is fixed in the thermal vacuum tank, the device under test is fixed on the installation platform, the device under test is connected to the output shaft of the device under test, and the output shaft of the device under test is connected to the transmission shaft through a connection spline, and the The transmission shaft is led out of the tank through the thermal vacuum tank; the connecting spline is connected to the lever device, and the lever device is installed in the thermal vacuum tank;
所述分度盘包括刻度盘和游标盘,所述刻度盘套装在被测件输出轴上,所述游标盘穿过被测件输出轴固定在安装平台上,所述游标盘与被测件输出轴之间不接触,所述刻度盘和游标盘平行且之间存在极小的间隙。The indexing plate includes a scale plate and a vernier plate, the scale plate is set on the output shaft of the tested piece, and the vernier plate passes through the output shaft of the tested piece and is fixed on the installation platform, and the vernier plate and the tested piece There is no contact between the output shafts, and the dial and vernier are parallel with a very small gap between them.
所述被测件输出轴末端和传动轴顶端分别套装花键轴,所述花键套套装在花键轴上。The end of the output shaft of the tested object and the top end of the transmission shaft are fitted with a spline shaft respectively, and the spline sleeve is fitted on the spline shaft.
所述拨杆装置包括拨片、齿条、齿轮、转杆、转杆支座、密封座,所述拨片穿过被测件输出轴和传动轴套装在花键套的两侧,所述拨片移动可推动花键套移动而不影响花键轴,所述拨片固定在可在安装平台上滑动的齿条上,所述齿轮与齿条啮合,所述转杆与齿轮中心固定,所述转杆穿过热真空罐引出到罐外,所述转杆支撑座固定在安装平台上支撑转杆,所述转杆与热真空罐通过密封座密封。The lever device includes a pick piece, a rack, a gear, a rotating rod, a rotating rod support, and a sealing seat. The picking piece passes through the output shaft and the transmission shaft of the tested part and is sleeved on both sides of the spline sleeve. The movement of the paddle can push the spline sleeve to move without affecting the spline shaft. The paddle is fixed on the rack that can slide on the installation platform, the gear is meshed with the rack, and the rotating rod is fixed to the center of the gear. The rotating rod is led out of the tank through the thermal vacuum tank, the rotating rod support seat is fixed on the installation platform to support the rotating rod, and the rotating rod and the thermal vacuum tank are sealed by a sealing seat.
所述刻度盘外圆周面刻有等分圆周的刻度线,最小刻度为值y,所述游标盘上刻有n个等分刻度,刻度总长与刻度盘上(n-1)个等分刻度总度数相等,所述等分刻度的零刻度线与热真空罐侧面的观察窗位置相对,所述等分刻度有对称分布的两处。所述刻度盘外圆面沿圆周方向均布感光区,所述感光区至少有两处。The outer circumference of the dial is engraved with scale lines that equally divide the circumference, and the minimum scale is the value y. There are n equal division scales engraved on the vernier plate, and the total length of the scale is equal to (n-1) equal division scales on the dial. The total degrees are equal, and the zero scale line of the equal division scale is opposite to the observation window on the side of the thermal vacuum tank, and the equal division scale has two symmetrically distributed positions. The outer surface of the dial is uniformly distributed with photosensitive areas along the circumferential direction, and there are at least two photosensitive areas.
所述热真空罐还包含罐盖和罐体,所述罐体通过罐盖密封,所述传动轴穿过罐盖,所述热真空罐箱体上开有观察窗。The thermal vacuum tank also includes a tank cover and a tank body, the tank body is sealed by the tank cover, the transmission shaft passes through the tank cover, and an observation window is opened on the thermal vacuum tank body.
进一步,所述观察窗上安装观测镜头。Further, an observation lens is installed on the observation window.
本发明的设计思路是:Design idea of the present invention is:
受热真空罐的影响,需要在热真空罐外控制罐内被测件输出轴与外界的脱合,且不对被测件输出轴产生附加影响,以保证空载特性测试的需要。本发明采用拨杆装置在罐外控制被测件输出轴与传动轴之间的脱合。拨杆装置采用了齿轮齿条的设计原理,旋转引出到热真空罐外的转轴可通过转轴上的齿轮带动齿条移动,拨片垂直安装在齿条上,因此,热真空罐外转轴的旋转可控制热真空罐内拨片的移动。被测件输出轴及传动轴上分别套装花键轴,花键套套装在花键轴上,拨片位于花键套的两侧,拨片移动带动花键套往传动轴一侧移动,可脱开花键套与被测件输出轴上花键轴之间的连接,从而将被测件输出轴自由释放;同理,旋转转轴带动拨片移动带动花键套往被测件输出轴一侧移动,可将花键套与被测件输出轴上的花键轴重新啮合。拨杆装置可实现被测件输出轴与传动轴之间脱开与连接。结构简单,操作方便,不影响被测件输出轴的运动和热真空罐的密封效果。Affected by the thermal vacuum tank, it is necessary to control the disengagement of the output shaft of the DUT in the tank and the outside world outside the thermal vacuum tank without additional impact on the output shaft of the DUT, so as to meet the needs of the no-load characteristic test. The invention adopts a lever device to control the disengagement between the output shaft and the transmission shaft of the measured part outside the tank. The lever device adopts the design principle of rack and pinion. The rotating shaft that is led out of the thermal vacuum tank can be driven by the gear on the rotating shaft to move the rack. The paddle is installed vertically on the rack. Therefore, the rotation of the external rotating shaft of the thermal vacuum tank Controls the movement of the paddles inside the thermal vacuum tank. Spline shafts are installed on the output shaft and transmission shaft of the tested part respectively. The spline sleeve is set on the spline shaft. The paddles are located on both sides of the spline sleeve. Disengage the connection between the spline sleeve and the spline shaft on the output shaft of the tested part, so as to release the output shaft of the tested part freely; in the same way, the rotating shaft drives the pick to move the splined sleeve to the side of the output shaft of the tested part Move to re-engage the spline sleeve with the spline shaft on the output shaft of the tested part. The lever device can realize disconnection and connection between the output shaft and the transmission shaft of the tested part. The structure is simple, the operation is convenient, and the movement of the output shaft of the tested part and the sealing effect of the thermal vacuum tank are not affected.
另一个面,传感器等测量装置在热真空环境下无法使用,因此必须在热真空罐外精确测量被测件输出轴的转角及转速。本发明采用分度盘就可精确测量出被测件输出轴的转角。分度盘的设计采用了游标卡尺的原理,刻度盘与被测件输出轴固定,游标盘用来精确读数。刻度盘外圆周面刻有等分圆周的刻度线,最小刻度为值y,游标盘上刻有n个等分刻度,刻度总长与刻度盘上(n-1)个等分刻度总度数相等,因此测量精度为y/n。On the other hand, measuring devices such as sensors cannot be used in a thermal vacuum environment, so the rotation angle and rotational speed of the output shaft of the DUT must be accurately measured outside the thermal vacuum tank. The invention can accurately measure the rotation angle of the output shaft of the measured piece by using the indexing plate. The design of the indexing plate adopts the principle of the vernier caliper, the scale plate is fixed with the output shaft of the tested part, and the vernier plate is used for accurate reading. The outer circumference of the dial is engraved with scale lines that equally divide the circumference, the smallest scale is the value y, n equal-divided scales are engraved on the vernier, and the total length of the scale is equal to the total number of (n-1) equal-divided scales on the dial. Therefore the measurement accuracy is y/n.
热真空罐上有观察窗,通过观察窗观测分度盘,转轴的角度是刻度盘上的主读数和游标盘的分度数相加而来。游标盘等分刻度有对称分布的两处,可通过两个观察窗获取转轴角度的平均值,以减小两盘偏心引起的误差对测量精度的影响。There is an observation window on the thermal vacuum tank, and the indexing plate is observed through the viewing window. The angle of the rotating shaft is the addition of the main reading on the dial and the indexing number of the vernier plate. The vernier disc has two symmetrically distributed scales, and the average value of the angle of the rotating shaft can be obtained through the two observation windows to reduce the impact of the error caused by the eccentricity of the two discs on the measurement accuracy.
由于分度盘只能测得当前被测件输出轴的角度,不能测量总的旋转圈数及转动速度,因此在刻度盘外圆面沿圆周方向均布感光区,感光区至少有两处,感光区之间的角度已知。可通过激光测速装置发射激光穿过观察窗作用在刻度盘上,通过感光区获得感应脉冲,根据两个脉冲之间的时间间隔可获得被测件输出轴的转动角速度,通过脉冲的次数可获得被测件输出轴转动的圈数。Since the indexing plate can only measure the angle of the current output shaft of the tested part, but cannot measure the total number of rotations and rotation speed, the photosensitive areas are evenly distributed along the circumferential direction on the outer surface of the dial, and there are at least two photosensitive areas. The angle between the photosensitive regions is known. The laser can be emitted by the laser speed measuring device to pass through the observation window and act on the dial, and the induction pulse can be obtained through the photosensitive area. According to the time interval between the two pulses, the rotational angular velocity of the output shaft of the tested part can be obtained, and the number of pulses can be obtained. The number of revolutions of the output shaft of the tested object.
如果分度盘距离观察窗距离太远,可在观察窗上安装观测镜头进行读数。If the distance between the index plate and the observation window is too far, an observation lens can be installed on the observation window for reading.
附图说明Description of drawings
图1是一种热真空环境下扭转试验转动特性测试装置示意图Figure 1 is a schematic diagram of a test device for torsion test rotation characteristics in a thermal vacuum environment
图2是图1的A-A视图Figure 2 is the A-A view of Figure 1
图3是图1的俯视图Figure 3 is a top view of Figure 1
图4是分度盘示意图Figure 4 is a schematic diagram of the indexing plate
具体实施方式Detailed ways
结合图1至图4,一种热真空环境下扭转试验转动特性测试装置,包括拨杆装置、分度盘3、连接花键、安装平台10、热真空罐等。所述热真空罐包含罐盖8和罐体1,所述罐体1通过罐盖8密封。所述安装平台10固定在热真空罐内,所述安装平台10上固定被测件2,所述被测件2连接被测件输出轴11,所述被测件输出轴11通过连接花键连接传动轴12,所述传动轴12穿过热真空罐的罐盖8引出到罐外;所述连接花键连接拨杆装置,所述拨杆装置安装在热真空罐内;所述热真空罐箱体上开有观察窗9。With reference to Figures 1 to 4, a device for testing the rotational characteristics of a torsion test in a thermal vacuum environment includes a lever device, an indexing plate 3, connecting splines, a mounting platform 10, a thermal vacuum tank, and the like. The thermal vacuum tank comprises a tank cover 8 and a tank body 1 which is sealed by the tank cover 8 . The installation platform 10 is fixed in the thermal vacuum tank, the DUT 2 is fixed on the installation platform 10, the DUT 2 is connected to the output shaft 11 of the DUT, and the output shaft 11 of the DUT is connected by a spline Connect the transmission shaft 12, the transmission shaft 12 is drawn out of the tank through the tank cover 8 of the thermal vacuum tank; the connecting spline is connected to the lever device, and the lever device is installed in the thermal vacuum tank; the thermal vacuum tank Have observation window 9 on the casing.
所述分度盘包括刻度盘17和游标盘18,所述刻度盘17套装在被测件输出轴11上,所述游标盘18穿过被测件输出轴11固定在安装平台10上,所述游标盘17与被测件输出轴11之间不接触,所述刻度盘17和游标盘18平行且之间存在极小的间隙。The indexing plate includes a scale plate 17 and a vernier plate 18, the scale plate 17 is sleeved on the output shaft 11 of the tested piece, and the vernier plate 18 is fixed on the installation platform 10 through the output shaft 11 of the tested piece, so There is no contact between the vernier disk 17 and the output shaft 11 of the tested object, and the dial 17 and the vernier disk 18 are parallel with a very small gap between them.
所述刻度盘17外圆周面刻有等分圆周的刻度线,最小刻度为值y,所述游标盘18上刻有n个等分刻度,刻度总长与刻度盘17上(n-1)个等分刻度总度数相等,所述等分刻度的零刻度线与热真空罐侧面的观察窗9位置相对,所述等分刻度有前后对称分布的两处。所述刻度盘17外圆面沿圆周方向均布感光区19,所述感光区19至少有两处。The outer circumference of the dial 17 is engraved with scale lines that equally divide the circumference, and the minimum scale is the value y. The vernier plate 18 is engraved with n equally divided scales, and the total length of the scale is equal to (n-1) on the dial 17. The total degrees of the equal division scale are equal, and the zero scale line of the equal division scale is opposite to the observation window 9 on the side of the thermal vacuum tank, and the said equal division scale has two symmetrically distributed front and rear. The outer surface of the dial 17 is uniformly distributed with photosensitive areas 19 along the circumferential direction, and there are at least two photosensitive areas 19 .
所述被测件输出轴11末端和传动轴12顶端分别套装花键轴,所述花键套5套装在花键轴上。The end of the output shaft 11 of the tested object and the top end of the transmission shaft 12 are fitted with a spline shaft respectively, and the spline sleeve 5 is fitted with the spline shaft.
所述拨杆装置包括拨片4、齿条6、齿轮13、转杆16、转杆支座14、密封座15,所述拨片4穿过被测件输出轴11和传动轴12套装在花键套5的两侧,所述拨片4移动可推动花键套5移动而不影响花键轴,所述拨片4固定在可在安装平台10上滑动的齿条6上,所述齿轮13与齿条6啮合,所述转杆16与齿轮13中心固定,所述转杆16穿过热真空罐1引出到罐外,所述转杆支撑座14固定在安装平台10上支撑转杆16,所述转杆16与热真空罐1通过密封座15密封。The lever device includes a dial 4, a rack 6, a gear 13, a rotating rod 16, a rotating rod support 14, and a sealing seat 15. The two sides of the spline sleeve 5, the movement of the plectrum 4 can push the spline sleeve 5 to move without affecting the spline shaft, the plectrum 4 is fixed on the rack 6 that can slide on the installation platform 10, the The gear 13 meshes with the rack 6, the center of the rotating rod 16 and the gear 13 is fixed, the rotating rod 16 passes through the thermal vacuum tank 1 and is led out of the tank, and the rotating rod support base 14 is fixed on the installation platform 10 to support the rotating rod 16 , the rotating rod 16 is sealed with the thermal vacuum tank 1 through the sealing seat 15 .
进一步,所述观察窗9上安装观测镜头。Further, an observation lens is installed on the observation window 9 .
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